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FLOE QUICK ATTACH ROLL IN
X-DEEP & XX-DEEP WHEEL KIT
ASSEMBLY INSTRUCTIONS AND OWNERS MANUAL
4', 5', 6' & 8' WIDE DOCK SECTIONS
KIT P/N 510-27500-00, 510-27510-00, 510-27600-00, 510-27610-00
*DOCK NOT INCLUDED
NEVER ADJUST YOUR DOCK LEGS WITH
AN IMPACT WRENCH. NEVER ADJUST
YOUR DOCK LEGS WITH MORE THAN 15
FT-LBS OF FORCE. APPLYING TOO MUCH
FORCE TO YOUR DOCK LEGS WILL
DAMAGE THE MECHANISM.
INSTRUCTION P/N: 610-27500-00
RELEASED 9/1/22
SHEET 1 OF 28
NOTE:
FOR USE IN APPROXIMATELY
49" - 89" OF WATER (X-DEEP)
68"-108" OF WATER (XX-DEEP)
WE RECOMMEND THAT THE
LOWER DOCK FRAME IS A
MINIMUM OF 8" ABOVE THE
WATER WHEN PROPERLY
ADJUSTED. HOWEVER, IF YOU
HAVE HIGH WAVE
CONDITIONS THAT
COMMONLY EXCEED 15", WE
RECOMMEND THAT YOU RAISE
YOUR DOCK ACCORDINGLY.
TOOLS REQUIRED
-(2) 9/16" SOCKETS/WRENCHES
-3/4" WRENCH/SOCKET
-CORDLESS DRILL WITH SOCKET
ADAPTER & 1-1/8" SOCKET OR
FLOE SPEED WRENCH
-TORQUE WRENCH
-TAPE MEASURE
-LEVEL
-BLOCKING MATERIAL
© Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55760
www.floeintl.com
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Summary of Contents for Floe 510-27500-00
- Page 1 FLOE QUICK ATTACH ROLL IN X-DEEP & XX-DEEP WHEEL KIT ASSEMBLY INSTRUCTIONS AND OWNERS MANUAL 4’, 5’, 6’ & 8’ WIDE DOCK SECTIONS KIT P/N 510-27500-00, 510-27510-00, 510-27600-00, 510-27610-00 NOTE: FOR USE IN APPROXIMATELY 49” - 89” OF WATER (X-DEEP) 68”-108”...
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Page 2: Leg Adjustmen T
LEG ADJUSTMEN T NOTE: FOR USE IN APPROXIMATELY 49”-89” (X-DEEP) & 68”-108” (XX-DEEP) OF WATER. NEVER ADJUST YOUR DOCK LEGS WITH WE RECOMMEND THAT THE LOWER DOCK AN IMPACT WRENCH. NEVER ADJUST FRAME IS A MINIMUM OF 8” ABOVE THE WATER YOUR DOCK LEGS WITH MORE THAN 15 WHEN PROPERLY ADJUSTED. - Page 3 SUNDECK INSTALLATION 8’ WIDE SHOWN NOTE: SHOWN WITH WHEELS TURNED IN. WHEN X-DEEP OR XX-DEEP WHEEL KITS ARE USED ON 8’ DOCK AND SUNDECK SECTIONS, YOU WILL HAVE EXTRA PARTS (2 – 26” BRACES (002-02088-00)). SHEET 3 OF 28...
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Page 4: Bill Of Materials
BILL OF MATERIALS P/N 510-27500-00 WHEEL KIT, QA X-DEEP (PAIR) BZ P/N 510-27600-00 WHEEL KIT, QA XX-DEEP (PAIR) BZ NUMBER PART NUMBER QTY. DESCRIPTION 001-02326-00 FASTENERS, QA ROLL-IN X-D/XX-D W/K PAIR 002-00064-00 BRACKET, W/K BRACE 1.125” 002-00285-00 BRACKET, QA DOCK SIDE BRACE 002-00291-00 QUICK CONNECT, QA ROLL-IN –... -
Page 5: Exploded View
EXPLODED VIEW SHEET 5 OF 28... - Page 6 BILL OF MATERIALS P/N 510-27510-00 WHEEL KIT, QA X-DEEP (SINGLE) BZ P/N 510-27610-00 WHEEL KIT, QA XX-DEEP (SINGLE) BZ NUMBER PART NUMBER QTY. DESCRIPTION 001-02325-00 FASTENERS, QA ROLL-IN X-D/XX-D W/K SINGLE 002-00064-00 BRACKET, W/K BRACE 1.125” 002-00285-00 BRACKET, QA DOCK SIDE BRACE 002-00291-00 QUICK CONNECT, QA ROLL-IN –...
- Page 7 EXPLODED VIEW SHEET 7 OF 28...
- Page 8 STEP 1 TURN DOCK UPSIDE DOWN AND BLOCK CORNERS (OR USE A SOFT SURFACE) TO PROTECT THE DECK SURFACE (FIGURE 1.1). INSTALL (1) 1/2" X 1” BOLT AND (1) 1/2" NUT INTO EACH POCKET WELDED ON THE DOCK (FIGURE 1.2). SLIDE THE WHEEL KIT BRACKETS ONTO THE WHEEL KIT LEGS (FIGURE 1.3).
- Page 9 INSERT WHEEL KIT LEGS INTO THE POCKETS THAT ARE WELDED ON THE DOCK (FIGURE 1.4). UNDER NORMAL CONDITIONS, THE WHEEL KITS ARE MOUNTED AS SHOWN IN FIGURE 1.5A. IF NECESSARY, WHEEL KITS MAY BE TURNED 180° FOR BOAT LIFT CLEARANCE. HOWEVER, SOME STABILITY MAY BE LOST (FIGURE 1.5B).
- Page 10 STEP 2 FOR BRACE PLACEMENT, REFER TO FIGURE 2.1. ATTACH THE 26” AND 46-1/2” CENTER BRACES TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 5” BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT, PER SIDE (FIGURE 2.2). FIGURE 2.1 FIGURE 2.2 SHEET 10 OF 28...
- Page 11 ATTACH THE 26” SIDE BRACES TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 1-3/4” BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT (FIGURE 2.3). ATTACH THE OTHER END OF THE 46-1/2” TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 4” BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT PER SIDE (FIGURE 2.4).
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Page 12: Configuration Of Hardware
ATTACH THE 52-3/4” SIDE BRACES TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 1-3/4” BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT PER SIDE (FIGURE 2.5). CONNECT THE END(S) OF THE (2) CENTER BRACE(S) TO THE BRACKET ON THE DOCK USING (1) 3/8” X 2-3/4” BOLT, (2) 3/8” WASHERS, AND (1) 3/8”... - Page 13 FOR SINGLE WHEEL KIT INSTALLATIONS , REFER TO FIGURE 2.7. ATTACH ONE END OF THE 26” CENTER BRACE TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 5” BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT (FIGURE 2.8). FIGURE 2.7 FIGURE 2.8 SHEET 13 OF 28...
- Page 14 ATTACH ONE END OF THE 26” SIDE BRACE TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 1- 3/4” BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT (FIGURE 2.9). ATTACH ONE END OF THE 46-1/2” CENTER BRACE TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 4” BOLT, (2) 3/8” WASHERS, AND (1) 3/8”...
- Page 15 ATTACH ONE END OF THE 52-3/4” SIDE BRACE TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 1-3/4” BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT (FIGURE 2.11). CONNECT THE END(S) OF THE (2) CENTER BRACE(S) TO THE BRACKET ON THE DOCK USING (1) 3/8” X 2-3/4” BOLT, (2) 3/8” WASHERS, AND (1) 3/8”...
- Page 16 ATTACH THE ENDS OF THE 26” AND 52-3/4” SIDE BRACES TO THE DOCK SIDE BRACE BRACKET USING (1) 3/8” X 1-3/4” BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT PER BRACKET (FIGURE 2.13). THE BRACE BRACKETS ARE ATTACHED TO THE DOCK BY PLACING THEM INTO THE DOCK SIDE (FIGURE 2.14).
- Page 17 TORQUE TO 6 FT-LBS MAXIMUM (FIGURE 2.16). TORQUE ALL 3/8” NUTS INSTALLED IN THIS STEP TO THE SPECIFICATIONS SHOWN. OVERTIGHTENING THE FASTENERS WILL CRUSH THE BRACES (FIGURE 2.17). FIGURE 2.16 FIGURE 2.17 SHEET 17 OF 28...
- Page 18 STEP 3 SLIDE WHEEL(S) (SOLD SEPARATELY) ONTO THE SPINDLE ON THE WHEEL KIT AND PLACE A 2-1/2” WASHER ONTO THE SPINDLE (FIGURE 3.1). INSERT SPINDLE CLIP LEG INTO ONE OF THE HOLES IN THE SPINDLE, THEN PULL CLIP DOWN TO SNAP OTHER CLIP LEG INTO THE SECOND HOLE (FIGURE 3.2).
- Page 19 STEP 4 TURN DOCK RIGHT SIDE UP (FIGURE 4.1). ATTACH QUICK CONNECTS TO THE WHEEL KIT END OF THE DOCK SECTION IF ANOTHER SECTION IS TO BE CONNECT TO IT. TO ATTACH DOCK SECTIONS IN A STRAIGHT LINE, QUICK CONNECTS SHOULD BE ASSEMBLED AS SHOWN. SPACE THE QUICK CONNECTS AS FAR OUT AS POSSIBLE (FIGURE 4.2).
- Page 20 WHEN ANOTHER DOCK SECTION CONNECTS TO A SIDE OF THE DOCK, QUICK CONNECTS SHOULD BE PLACED AS SHOWN (FIGURE 4.3). ATTACH USING A 3/8” X 1” BOLT PER CONNECT (FIGURE 4.4). FIGURE 4.3 FIGURE 4.4 SHEET 20 OF 28...
- Page 21 TORQUE BOLTS TO 6 FT-LBS (FIGURE 4.5). QUICK CONNECTS SHOULD BE SPREAD APART AS FAR AS POSSIBLE TO KEEP THE JOINING SECTION FROM SHIFTING SIDEWAYS. PLACE CONNECTING DOCK SECTIONS IN THE QUICK CONNECT INSTALLATION/REMOVAL POSITION WHEN INSTALLING OR REMOVING MULTIPLE SECTIONS. PUSH THE DOCKS INTO POSITION IN THE WATER. ONCE THE DOCKS ARE IN POSITION, PUT THEM IN THE QUICK CONNECTS SET POSITION (FIGURE 4.6).
- Page 22 WITH THE CAPS REMOVED FROM THE DOCK, USE A FLOE SPEED WRENCH OR 1-1/8” SOCKET AND DRILL TO ADJUST THE HEIGHT OF THE DOCK SO THE BOTTOM FRAME OF THE DOCK IS APPROXIMATELY 8” ABOVE THE WATER. *SEE NOTE ON SHEET 1. TURN THE DOCK ADJUSTING NUT ON THE TOP OF THE DOCK CLOCKWISE TO LOWER THE DOCK AND COUNTERCLOCKWISE TO RAISE THE DOCK.
- Page 23 NOTES SHEET 23 OF 28...
- Page 24 NOTES SHEET 24 OF 28...
- Page 25 New Warranty Guidelines - Effective September 1, 2004 Two-Year Parts and Labor Warranty FLOE INTERNATIONAL, INC. will repair or replace, at their option, any portion of the dock system which fails as a result of a defect in material or workmanship during the first two years after the date of purchase. Items purchased by FLOE INTERNATIONAL, INC. are warranted by the original manufacturer and warranty is extended only to the original retail purchaser.
- Page 26 FLOE or an authorized FLOE dealership, with the exception of claims covered by the two-year parts and labor warranty that provides service up to 15 miles from the dealer. FLOE INTERNATIONAL reserves the right to inspect and perform rework at its main facility (F.O.B.) McGregor, Minnesota. Specifications may change without notice or obligation.
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Page 27: Warranty Registration
Instantly register your FLOE products online! www.floeintl.com/registration WARRANTY REGISTRATION NOTE: FLOE products must be registered within 15 days of purchase to validate warranty. Please photocopy and fill out the form below and place in an envelope with proper postage or quickly register online. Please complete all information requested. FLOE INTERNATIONAL, INC. is not responsible for lost, stolen or misplaced warranty registrations. If you are mailing in your registration please address it to: FLOE International Inc., Warranty Registration Dept. 48473 State Hwy 65, McGregor, MN 55760-9514 NAME: _________________________________________________________________ PHONE: ______ / _______________ ADDRESS: ____________________________________________CITY: __________________ STATE: __________ ZIP: ________ DATE PURCHASED: ________/ ________/ ________ DEALER PURCHASED FROM: _______________________________________ E-mail: _____________________________________________ Yes please No you cannot contact me via e-mail with great offers and special promotions from FLOE International and it’s quality authorized dealers. PRODUCT PURCHASED Please check all that apply FLOE TRAILER......Size: _________ Model: __________ V IN#:__________________________________ ... - Page 28 SHEET 28 OF 28...
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