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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual TABLE OF CONTENTS PRINCIPLE OF OPERATION PNEUMATIC DIAGRAM MENU STRUCTURE QUICK CALIBRATION MAINTENANCE LEAK CHECKING SPECIFICATIONS WARNINGS AND TEST FUNCTIONS LAYOUT OTHER OPTIONS T SERIES ADDENDUM 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 1. PRINCIPLE OF OPERATION 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 1.1.1. PRINCIPLE OF PHOTOLYTIC O GENERATION Ozone is a naturally occurring substance that is sometimes called "activated oxygen". It contains three atoms of oxygen (O ) instead of the usual two found in normal oxygen (O ) that is essential for life.
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 1.1.2. GENERATOR PNEUMATIC OPERATION The rate of flow through the O generator is controlled by a flow control assembly located on the Regulator Sub-Assembly in the front of the M703E. Generator Generator Gas Inlet...
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Figure 1-3: Generator Electronic Block Diagram 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual UV Lamp Generator Heater Control UV Lamp Power Supply (200 VAC @ 30 kHz) UV Lamp Power Supply Reference Detector Transformer Preamp Power Connector Reference Detector Signal Output to Motherboard UV Lamp Power Connector...
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual UV Lamp Generator Heater Control PCA (Heater is located beneath the PCA) UV Lamp Thermistor Figure 1-5: Generator Temperature Thermistor and DC Heater Locations 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Equation 1-2 at STP Unfortunately, both ambient temperature and pressure influence the density of the sample gas and therefore the number of ozone molecules present in the absorption tube thus changing the amount of light absorbed.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Table 1-1: M703E Photometer Measurement / Reference Cycle TIME INDEX STATUS 0 sec. Measure/Reference Valve Opens to the Measure Path. 0 – 2 sec. Wait Period. Ensures that the Absorption tube has been adequately flushed of any previously present gasses.
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual M703E Chassis PHOTOMETER BENCH DRY AIR GAS INPUT PRESSURE SENSOR On Back Panel Filter PHOTOMETER PHOTOMETER INLET Pressure PRESSURE SENSOR Regulator GEN / PHOTOMETER PRESSURE / FLOW SENSOR PCA REF/MEAS Valve Flow Control...
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Window Window UV Detector ABSORPTION TUBE Analog current Sample Gas IN Sample Gas OUT signal is output by Source Detector Absorption Path Length = 42 cm O-5 VDC analog signal Photometer Pre amp...
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 1.2.2. PHOTOMETER LAYOUT The photometer is where the absorption of UV light by ozone is measured and converted into a voltage. It consists of several sub-assemblies: A mercury-vapor UV lamp. This lamp is coated in a material that optically screens the UV radiation output to remove the O producing 185ηm radiation.
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual photometer. The simplest way to accomplish this is by placing a flow control assembly containing a critical flow orifice directly upstream of the pump but down stream from the absorption tube. The critical flow orifice installed in the pump supply line is tuned to create a gas flow of 800 cm /min.
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 1.2.4.1. O PHOTOMETER TEMPERATURE CONTROL In order to operate at peak efficiency, the UV lamp of the M703E’s O photometer is maintained at a constant 58ºC. This is intentionally set at a temperature higher than the ambient temperature of the M703E’s operating environment to make sure that local changes in temperature do not affect the UV Lamp.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 2. PNEUMATIC DIAGRAM 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Figure 2-1: M703E Pneumatic Diagram 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual USER NOTES: 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 3. MENU STRUCTURE 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual MAIN MENU TEST STBY SETUP AUTO <TST TST> PREV NEXT Press to clear an Press to cause calibrator to Press to active enter STANDBY mode cycle warning through the messages. Cycles active through...
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual MAIN MENU SETUP PASS MORE See PRIMARY SETUP Menu See SECONDARY SEQUENCE Submenu SETUP Menu PREV NEXT TIME DATE MODE PHOT MODEL TYPE AND NUMBER PART NUMBER SETUP X.X TIME :21:29M CNST BNCH...
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Figure 3-3: PRIMARY SETUP Menu - SEQUENCE CONFIGURATION Submenu 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual MAIN MENU SETUP MORE VARS DIAG COMM ENTER PASSWORD: 818 INET COM1 COM2 PREV NEXT JUMP PRNT EDIT ENTER PASSWORD: 818 <SET SET> EDIT 0) PHOTO_LAMP=[Value]DegC 1) O3_GEN_LAMP=[Value]DegC <SET SET> EDIT MODE BAUD RATE...
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Figure 3-5: SECONDARY SETUP Menu; DIAG Submenu – Basics 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Figure 3-6: SECONDARY SETUP Menu; DIAG Submenu – GAS CONFIGURATION 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual USER NOTES: 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 4. QUICK CALIBRATION 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 4.1 ANALOG CALIBRATION 1. From the Main Menu press [SETUP] [MORE] [DIAG] [929] [ENTR] [NEXT] [ANALOG I/O CONFIGURATION] [ENTER] [CAL]. This will calibrate all of the analog outputs. 2. From the Main Menu press [SETUP] [MORE] [DIAG] [929] [ENTR] [NEXT] [ANALOG I/O CONFIGURATION] [ENTER] [SET>] [AIN CALIBRATED] [CAL].
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual OZONE CALIBRATIONS 4.3.1 REFERENCE ADJUSTMENT 1. Put the calibrator into STANDBY. 2. Press [SETUP] [O3] [ADJ]. 3. Press the <TST TST> buttons until O3 GEN DRIVE, this value should be 2500mv. 4. Press the <TST TST> buttons until O3 GEN REF, this value should be 2500mv ±200mv. If it is not you will need to peak the UV LAMP and adjust the reference detector potentiometer VR1 until the value is within specifications.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 5. MAINTENANCE 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Table 5-1: M703E Maintenance Schedule Date Performed MISC Item Action Freq Check NOTES Req’d. Weekly or after Verify Test Record and any Maintenance Functions analyze or Repair Photometer Pump No Replacement Required. Under Normal Circumstances the Pumps Will Last the Lifetime of the Instrument.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual USER NOTES: 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual LEAK CHECKING 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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6.1 PERFORMING LEAK CHECKS 6.1.1 PRESSURE LEAK CHECK Obtain a leak checker similar to the Teledyne Instruments’ part number 01960, which contains a small pump, shut-off valve and pressure gauge. Alternatively, a tank of pressurized gas, with the two-stage regulator adjusted to ≤...
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 9. Pressurize the calibrator with the leak checker, allowing enough time to pressurize the instrument fully. 10. Check each fitting with soap bubble solution, looking for bubbles. Once the fittings have been wetted with soap solution.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual SPECIFICATIONS 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Table 7-2: M703E Analytical Specifications Linearity +/- 1.0% of full scale Precision 1.0 ppb Stability +/- 2.0 ppb (photometer feedback mode) Response Time 180 seconds to 95% Stability (7-days) 1% photometer feedback; 3% without photometer feedback (CNST or REF)
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Zero Drift <1.0 ppb / 7 days Span Drift <1% / 24 hours; <2% / 7 days Minimum Gas Flow Required 800 cc /min 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual WARNINGS AND TEST FUNCTIONS 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Table 8-6: Front Panel Warning Messages WARNING FAULT CONDITION POSSIBLE CAUSES - Failed Disk on Chip Configuration and Calibration data reset to - User has erased configuration data CONFIG INITIALIZED original Factory state.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual (table continued) Table 8-1: Front Panel Warning Messages (cont.) WARNING FAULT CONDITION POSSIBLE CAUSES C Bus failure The CPU cannot - Failed relay PCA communicate with the RELAY BOARD WARN Relay PCA. - Loose connectors/wiring - This message occurs at power on.
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual TEST FUNCTION DIAGNOSTIC RELEVANCE AND CAUSES OF FAULT CONDITIONS. Poor photometer temp control can cause instrument noise, stability and drift. Temperatures outside of the specified range or oscillating temperatures are cause for concern.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual LAYOUT 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual LOCKING SCREW FASTENER FASTENER MODE FIELD MESSAGE FIELD KEYBOARD KEY DEFINITION FIELD ON / OFF SWITCH STATUS LED’s Figure 9-2: M703E Front Panel Layout Outlet to Photometer Generator Photometer Gas Status Outputs Control Outputs...
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Ethernet PCA AC Power Gas Inlets & Outlets installed here Connector (Optional) Photometer Pump Back Panel Motherboard Relay PCA CPU PCA Generator & Photometer, Pressure/Flow Sensor PCA Generator Generator Assembly Dry Air DC Power...
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual USER NOTES: 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 10. OTHER OPTIONS 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Figure 10.1 Different Possible Plumbing Styles (depending on options) 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual USER NOTES: 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual 11. T SERIES ADDENDUM 06102B Printed copies are Uncontrolled Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Front panel, rear panel, and display Getting Started This section introduces you to the instrument components of the front and rear panel, which are unique to the T series analyzers. Front Panel Figure 11-1 shows the analyzer’s front panel layout, followed by a close-up of the display screen in Figure 11-2, which is described in Table 11-1.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Figure 11-2: Display Screen and Touch Control The front panel liquid crystal display screen includes touch control. Upon analyzer start-up, the screen shows a splash screen and other initialization indicators before the main display appears, similar to Figure 9-2 above (may or may not display a Fault alarm).
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Table 11-1: Display Screen and Touch Control Description Field Description/Function Status Lights indicating the states of Sample, Calibration and Fault, as follows: Name Color State Definition Unit is not operating in sample mode, DAS is disabled.
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Figure 9-3: Display/Touch Control Screen Mapped to Menu Charts Front Panel/Display Interface Users can input data and receive information directly through the front panel touch-screen display. The LCD display is controlled directly by the CPU board. The touchscreen is interfaced to the CPU by means of a touchscreen controller that connects to the CPU via the internal USB bus and emulates a computer mouse.
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Figure 11-4: Front Panel and Display Interface Block Diagram LVDS Transmitter Board The LVDS (low voltage differential signaling) transmitter board converts the parallel display bus to a serialized, low voltage, differential signal bus in order to transmit the video signal to the LCD interface PCA.
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Rear panel Figure 11-5: Rear Panel Layout Table 11-2 provides a description of new components on the rear panel. Table 11-2: Rear Panel Description Component Function Option for external voltage signals from other instrumentation and for logging these...
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Figure 11-6: Analog In Connector Pin assignments for the Analog In connector are presented in Table 11-3. Table 11-3: Analog Input Pin Assignments DESCRIPTION PARAMETER Analog input # 1 AIN 1 Analog input # 2...
A Teledyne logo will appear and flash, wait until a logo appears again with the words System Booting and a loading bar appear below the logo, and hold down the left shift and left control key on the keyboard throughout the rest of the boot up.
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual AIN Calibration This is the sub-menu to conduct the analog input calibration. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies. Navigate to the ANALOG I/O CONFIGURATION MENU from the DIAG Menu, then press:...
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual To adjust settings for the Analog Input option parameters press: DIAG ANALOG I / O CONFIGURATION PREV NEXT ENTR EXIT DIAG AIO AOUTS CALIBRATED: NO Press SET> to scroll to the first channel. Continue pressing SET>...
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Firmware Updates via USB The T series analyzers can receive firmware updates using a flash drive and the USB ports on the front panel. To update the firmware, locate the file you want to use for the update, and rename it to “update.exe”...
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Troubleshooting faults Touch-screen Interface Verify the functioning of the touch screen by observing the display when pressing a touch-screen control button. Assuming that there are no wiring problems and that the DC power supplies are...
MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual Diagrams and schematics RS232 COM2 USB COM Ethernet Male Female port Analog Outputs COM1 (RS–232 ONLY) Optional Analog In 4-20 mA Control Inputs: Touchscreen 1 – 6 Display Status Outputs: 1 – 8...
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MODEL 703E PHOTOMETRIC OZONE CALIBRATOR Training Manual “E” series compatibility Incompatible components The following components are not compatible between E series and T series analyzers: Multidrop Display and Keyboard components Ethernet Analog Inputs Analog Inputs 06102B Printed copies are Uncontrolled...
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