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Summary of Contents for Tronair 02A7914C0110
- Page 1 OPERATION & SERVICE MANUAL Model: 02A7914C0110 10 Ton Single Stage Jack 04/2016 - Rev. 01 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 04/2016 Original Release...
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Page 3: Table Of Contents
Model: 02A7914C0110 10 Ton Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 USAGE ................................1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................1 COMPONENT SAFETY FEATURES ........................ -
Page 4: Product Information
10 Ton Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. -
Page 5: Necessary Personal Protective Equipment
Model: 02A7914C0110 10 Ton Single Stage Jack SAFETY INFORMATION (continued) NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering or raising jack. Pinch points exist between top of jack and threads on ram. -
Page 6: Caster Usage
Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts. All replacement parts must be Tronair OEM replacement parts. Dispose of waste per federal and local laws and regulations. -
Page 7: Personnel Requirements
Model: 02A7914C0110 10 Ton Single Stage Jack PREPARATION PRIOR TO FIRST USE (continued) PERSONNEL REQUIREMENTS This jack is to be assembled by qualified technicians familiar with hydraulic systems. INSPECTION AND TEST PROCEDURES Ensure fluid level is ½ inch from top of fill port. -
Page 8: Operating Instructions
Model: 02A7914C0110 10 Ton Single Stage Jack OPERATION (continued) OPERATING INSTRUCTIONS The operator should be familiar with the following statements prior to using the jack(s): CAUTION! Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up. -
Page 9: Jack Instructions
Model: 02A7914C0110 10 Ton Single Stage Jack OPERATING INSTRUCTIONS (continued) 5.4.3 Jack Instructions To Raise Aircraft For Maintenance: Place jack on a hard, level surface. NOTE: Pins must be removed from casters Hydraulic ram must be completely retracted before operating the jack. - Page 10 Model: 02A7914C0110 10 Ton Single Stage Jack 5.4.3 Jack Instructions (continued) RAM PROTECTION RING CORRECT PIN PLACEMENT MECHANICAL EXTENSION LOCKING PIN WASHER AND WASHER GROOVE LOCKING PIN AREAS TO BE FREE OF INDENTATIONS RAM PROTECTION RING BALL LOCK INCORRECT PIN...
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Page 11: Packaging And Storage
Model: 02A7914C0110 10 Ton Single Stage Jack 5.4.3 Jack Instructions (continued) To Lower Aircraft: Lower all jacks simultaneously. If ram locknut is tight, raise jack slightly to release nut(s) ¼ inch from tripod. Loosen pump release valve slightly to slowly lower aircraft. -
Page 12: Trouble Shooting
Loosen the threaded tube stop with use of a spanner wrench or similar tool. Spanner Wrench Kit (K-4615) available from Tronair Raise the ram to the point where this assembly can be lifted from the jack. Remove o-rings and back-up rings. -
Page 13: Removing And Servicing Pump
“N” O-rings to protect surfaces from rusting when not in use. REMOVING AND SERVICING PUMP NOTE: If pump is found faulty, call Tronair for replacement or replace seals as follows: Review Appendix III HC-2539 Hand Pump Parts List. Remove suction hose clamp Clamp suction (push on) hose and remove hose from pump. -
Page 14: Guarantees/Limitation Of Liability
GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the... -
Page 15: Parts List
Model: 02A7914C0110 10 Ton Single Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description K-3333 Assembly, Blowgun HC-2539 Hand Pump, SS Z-7507 Assembly, Handle U-1159 Casters, Spring Loaded Swivel with Brake TF-1043-17*22.5... - Page 16 Model: 02A7914C0110 10 Ton Single Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description G-1501-1050 Stopnut, SS, ¼ - 20 Elastic G-1503-1050N Flatwasher, SS, ¼ Narrow J-3415-01 Bracket, Air Pump Mounting Hose 3/8 Push-On 5”...
- Page 17 Model: 02A7914C0110 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-7611 Weldment, Tube/Base R-2916 HC-2000-336 O-Ring, Series 2 HC-2020-336 Ring, Back-up TR-2217 Guide, Ram...
- Page 18 Model: 02A7914C0110 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-4614 Kit, Spanner Wrench; consists of: J-5046-01 Handle, spanner wrench G-1315-04*07.75 Pin, 3/32 x ¾ LG Dowel 04/2016 | Rev.
- Page 19 APPENDIX I Hydraulic Schematic...
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Page 21: Hydraulic Schematic
Hydraulic Schematic... - Page 23 APPENDIX II Haskel Air Pump Manufacturer Data...
- Page 53 APPENDIX II HC-2539 Hand Pump Parts List...
- Page 55 Model: HC-2539 2500 psi Hand Pump Parts List With Illustrations 07/2011 – Rev. 01 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
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Page 57: Installation Instructions
2500 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. - Page 58 HC-2539 2500 psi Hand Pump Parts List When ordering Replacement Parts/Kits, please specify Model and Serial Number of your Unit. Item Part Number Description K-4550 Kit, Internal Parts Replacement; consists of: Ball, Check Spring, Inlet Check Spring, Outlet Check Spring, Inlet Check K-4551 Kit, Release Screw Replacement;...
- Page 59 APPENDIX IV Declaration of Conformity...
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Page 61: Declaration Of Conformity
DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02A7914C0110 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. - Page 63 APPENDIX V Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
- Page 77 APPENDIX VI Maintenance Schedule...
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