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Summary of Contents for Tronair 02A7922C0100
- Page 1 OPERATION & SERVICE MANUAL Model: 02A7922C0100 12 Ton Jack 10/2015 - Rev. 02 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 12/2014 Original Release 10/2015 Modified 6.2 Numerical Values, 7.8 Storage Space and Handling Facilities, and Parts Lists...
- Page 3 Model: 02A7922C0100 12 Ton Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION ............................1 DESCRIPTION ............................. 1 MODEL & SERIAL NUMBER ........................1 MANUFACTURER ............................1 SAFETY INFORMATION ............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................ 1 COMPONENT SAFETY FEATURES ......................
- Page 4 Model: 02A7922C0100 12 Ton Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 Model: 02A7922C0100 12 Ton Jack SAFETY INFORMATION (continued) SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram. Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.
- Page 6 Model: 02A7922C0100 12 Ton Jack PREPARATION PRIOR TO FIRST USE This product is typically shipped completely assembled and tested and requires no further assembly before operation; however, there may be instances where the jack is shipped partially dis-assembled. In this case follow the General Instructions guidelines for re-assembly.
- Page 7 Model: 02A7922C0100 12 Ton Jack OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual. It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.
- Page 8 Model: 02A7922C0100 12 Ton Jack OPERATING INSTRUCTIONS (continued) 6.4.1 Rules For Operating The user shall work in accordance with the Operator and/or Technical Manuals. It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.
- Page 9 Model: 02A7922C0100 12 Ton Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jack can be rolled by hand on its casters. STRAPPING Jack can be strapped down by suitable means to prevent unwanted movement during shipment.
- Page 10 Model: 02A7922C0100 12 Ton Jack TRANSPORTATION LIFTING Lifting can be accomplished by crane and strap through top of tripod, or by fork truck under lower tripod support. Approximate weight 850 lbs (385.5 kg) TOWING See illustration Ensure floor pads are raised to highest position ...
- Page 11 Model: 02A7922C0100 12 Ton Jack MAINTENANCE GENERAL All maintenance and/or repair work should be done using good workmanship practices and proper tools. The work area should be clean and free of dirt. When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical surfaces of parts.
- Page 12 Model: 02A7922C0100 12 Ton Jack MAINTENANCE (continued0 REMOVING AND SERVICING PUMP NOTE: If pump is found faulty, call the factory for replacement or replace seals as follows: Review Appendix III HC-1963 Hand Pump Parts List. Clamp suction (push on) hose and remove hose from pump.
- Page 13 CALIBRATION OF INSTRUMENTATION All gauges on the Hydraulic Power Unit can be either returned to Tronair for calibration or certified by the end user if proper calibration equipment is available. Gauges returned to Tronair for calibration will be tested with standards traceable to N.I.S.T.
- Page 14 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
- Page 15 Model: 02A7922C0100 12 Ton Jack This page left blank intentionally. 10/2015 | Rev. 02 Page | 12...
- Page 16 Model: 02A7922C0100 12 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-8921 Assembly, Cylinder HJ-557 Pad, Jack U-1136 Caster, Spring Loaded U-1137 Plate, Swivel Lock Z-8936-01...
- Page 17 Model: 02A7922C0100 12 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description HC-2483 Gauge, 5000 psi N-2005-08-S Elbow, Male N-2410-05 Elbow, 90º Male Flatwasher, ⅜ Narrow G-1250-1070N Bolt, Hex Head Grade 5, ⅜...
- Page 18 Model: 02A7922C0100 12 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description J-5995-01 Plate, Support TR-1994 Ring, Ram Protection HC-1961 Pump, Hand Z-6442-01 Weldment, Reservoir H-1045 Breather...
- Page 19 Model: 02A7922C0100 12 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description HC-2338 Gauge, Liquid Level Z-4973 Assembly, Blowgun TF-1043-06*27.0 Assembly, Hose TF-1043-06-22.0 Assembly, Hose Hose, ⅜ x 12 Long TF-1047-04*12.0...
- Page 20 Model: 02A7922C0100 12 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description J-6079-01 Bracket, Cylinder Retaining Hose, ⅜ x 3 Long TF-1047-04*03.0 G-1300-44160 Pin, Roll 5/16 x 1 ½ Long G-1202-1050 Stopnut, ¼...
- Page 21 Model: 02A7922C0100 12 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1202-1055 Stopnut, ¼ - 28 Elastic G-1250-1050N Flatwasher, ¼ Narrow J-3415-01 Bracket, Air Pump Mounting Hose ⅜...
- Page 22 Model: 02A7922C0100 12 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 10/2015 | Rev. 02 Page | 19...
- Page 23 Model: 02A7922C0100 12 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description R-2285-01 Cap, Bottom TR-2419-00 CYLINDER, MACHINED TR-1973-01 GUIDE, 1ST STAGE RAM G-1397-525 RAM, FIRST STAGE...
- Page 25 APPENDIX I Hydraulic Schematic...
- Page 27 Hydraulic Schematic...
- Page 29 APPENDIX II Air Pump Manufacturer Data...
- Page 57 APPENDIX III HC-1963 Hand Pump Parts List...
- Page 59 Model: HC-1963 2500 psi Hand Pump Parts List With Illustrations 10/2001 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 61 2500 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 62 HC-1963 2500 psi Hand Pump Parts List Illustrations WARNING! Item 10 (H-2607) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 10/2001 | Rev. OR Page | 2...
- Page 63 APPENDIX IV Declaration of Conformity...
- Page 65 DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02A7922C0100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the manufacturer: Quality Assurance Representative Tronair, Inc.
- Page 67 APPENDIX V Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
- Page 81 APPENDIX VI Maintenance Schedule...
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