Diamond Products CC1000T Owner's Manual
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Diamond Products CC1000T Owner's Manual

Wet tile saw
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CC1000T
Wet Tile Saw
Starting serial # CC490232
ATTENTION!
Read safety and operating instructions carefully before operating the
saw for the fi rst time. Retain manual for future reference.
Owner's Manual
Keep for your records
Optional
Saw Stand
Saw Stand
Saw Stand

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Summary of Contents for Diamond Products CC1000T

  • Page 1 CC1000T Wet Tile Saw Starting serial # CC490232 Owner’s Manual Keep for your records ATTENTION! Read safety and operating instructions carefully before operating the saw for the fi rst time. Retain manual for future reference. Optional Saw Stand Saw Stand...

  • Page 3: Table Of Contents

    Contents Care And Maintenance General Rules Cleaning Safety Precautions Prolonged Period of Nonuse Extreme Temperature Water Pump Maintenance Health Warning Belt Replacement Realignment Leveling Adjustment Unpacking Electrical Specifi cations Set Up Recommendations Electrical Wiring Diagram Extension Cord Chart Features Troubleshooting Specifi...

  • Page 4: Safety Precautions

    CC1000T • Owner’s Manual Safety Precautions L. A visual check of the machine must be made at least once a shift to ensure that visible damages or faults are recognized. Any changes (including changes in the performance or behavior of the machine) must be reported to the supervisor.

  • Page 5: Health Warning

    Health Warning 1. Install water pump per Water Pump Installation Water Pump Installation section. (see fi gure 1) 2. Attach rear drip tray by either sliding the two metal clips of the tray onto the corresponding tabs located at the Some dust created by power sanding, sawing, grinding, rear of the saw frame, or if not applicable slide the fold drilling, and other construction activities contain chemicals...

  • Page 6: Features

    Table Retention Device Ruler Guide The device secures the cutting table The guide allows convenient mea- when transporting the saw. surements and promotes precision cuts. Specifi cations Diamond Product’s CC1000T TILE SAW Max. Blade Motor Cutting Length Cutting Depth Weight Dimensions Capacity 1½...

  • Page 7: Installation And Operation

    Installation and Operation with the universal wrench. Make certain the fl anges are pressed fl ush against the blade and that the nut is fi rmly tightened, but do not over tighten. 5. Loosen blade guard adjustment knob, lower the blade SAW STAND SETUP guard and retighten the knob.

  • Page 8: Using The Cutting Table

    CC1000T • Owner’s Manual USING THE CUTTING TABLE channel in the cutting table, set the template base at the desired location on the ruler guide. To cut the tile in two • The ruler guide has inches marked along the top to al-...

  • Page 9: Cleaning The Water Tray

    right side of the cutting table. 3. Flush water into the tray while holding it upright to re- move any sludge buildup. 1. Lift the drip guard fl ap, located on the right side of the saw frame, until the drip guard locks into place. 4.

  • Page 10: Proper Blade Use

    CC1000T • Owner’s Manual Proper Blade Use Don’ts Wet Cut • Inspect blades daily for cracks or uneven • Do not operate the saw without safety guards wear. in position. Blades • Always use appropriate blade for material be- • Do not operate the saw with blades larger ing cut.

  • Page 11: Care And Maintenance

    Care and Maintenance cuts the power supply, the machine must be inspected by an authorized dealer prior to use! CLEANING WARNING: After every use of the machine: For your safety, before performing any maintenance on the saw turn OFF the power switch and UNPLUG the •...

  • Page 12: Extreme Temperature

    CC1000T • Owner’s Manual EXTREME TEMPERATURE 6. Perform steps 1 through 4 in reverse to tension the belt and reinstall the belt guard. Make sure the belt is at the proper tension before tightening the four bolts at the Ambient temperature below 32° F (Winter): base of the motor.

  • Page 13: Realignment

    REALIGNMENT means that the table is not moving parallel to the blade; hence, further adjustments as outlined in step 4 will be required. However, if scenario A or B described below Method 1: occurs, other adjustments may be required instead. This procedure deals with the most common source of mis- alignment that occurs when the guide rails are not parallel A.
  • Page 14 CC1000T • Owner’s Manual Method 2: This procedure corrects another source of misalignment fi gure 14 that occurs when the table’s orientation is not parallel with the guide rails. 1. Use the universal wrench to loosen (but not remove) the fasteners from either end of both guide rails.

  • Page 15: Leveling Adjustment

    LEVELING ADJUSTMENT This procedure levels the table so that it is perpendicular to the blade and fl ush against the rails. 1. Remove rubber caps B and C on the right side of the table. Loosen the exposed lock nuts using a socket wrench.

  • Page 16: Electrical Specifi Cations

    CC1000T • Owner’s Manual Electrical Specifi cations WARNING: To avoid permanent motor damage you must use the cor- rect extension cord. Never use more than one extension at a time. Follow the chart below for proper size. CC1000T Power 1½ HP...

  • Page 17: Troubleshooting

    Troubleshooting Problem Possible Cause Solution Machine does not run when switched Power cord not properly fi xed/ Check that the machine is properly plugged in connected to the power supply Power cord defective Have the power cord checked, re- place if necessary Main power switch defective Have the main power switch checked and replace if necessary by a quali-...
  • Page 18 CC1000T • Owner’s Manual Problem Possible Cause Solution Insuffi cient fl ow of cooling water or The pump draws air Fill the container with water no cooling water at all Filter clogged Clean the fi lter of the pump Pump wheel of the immersion pump...
  • Page 19 Problem Possible Cause Solution Saw blade is blunt Saw blade type is unsuitable for the Use appropriate type of saw blade material being cut Saw blade type is unsuitable for the machine performance Saw blade too hard Diamond segments are blunt Sharpen the diamond saw blade Appearance of cut is not optimal Poor tension in the blade material...

  • Page 20: Replacement Parts List

    CC1000T • Owner’s Manual MAIN ASSEMBLY D E S C R IP TIO N P A R T N O 6043189 W ater tray S DT1000XT F ram e as s em bly 6043714 6043027 M ale 5/16 - 18 UNC x 3/4L S tar ty pe k nob...
  • Page 21 CUTTING HEAD ASSEMBLY...
  • Page 22 CC1000T • Owner’s Manual DESCRIPTION PART NO M ounting P late 6043726 B lade guard pivoting m ount 6045281 6043131 B elt guard brac k et 6043178 B elt guard 6043218 LCB H brac k et 6043151 M otor tens ion brac k et...
  • Page 23 POWER SWITCH ASSEMBLY D E S C R IP TIO N P A R T N O M 4 x 1.59 x 12L c ros s tapping s c rew 2707879 S witc h box upper hous ing 6043705 20A m p Circ uit break er 6043012 Res et button boot 6043706...
  • Page 24 CC1000T • Owner’s Manual LCBH ASSEMBLY D E S C R IP TIO N P A R T N O B earing hous ing c om plete 6043331 6043023 B lade s haft Rubber gas k et 6043716 W ater c hannel c over 6043717 1/4"...
  • Page 25 BLADE GUARD ASSEMBLY DES CRIP T IO N P ART NO 60L W ater brus h w 2 rivets 6043046 Retaining c lip 6043731 F orward s plas h s top 6043732 D8 x d5 hos e (1 ft) 6043485 D6.4m m 90 degree elbow pipe 6043733 D8 90 Degree elbow hos e c onnec tor...
  • Page 26 CC1000T • Owner’s Manual TABLE ASSEMBLY...
  • Page 27 D E S C R IP TIO N P A R T N O Cutting table as s em bly 6043651 G uide roller ty pe 10 (2) 6043718 Horiz ontal roller 6043719 6043720 F lat roller as s em bly (2) 2501828 S pring loc k as s em bly 6043721...
  • Page 28 CC1000T • Owner’s Manual...
  • Page 29 D E S C R IP TIO N P A R T N O F ram e weldm ent 6043700 848L Left/Right Rail weldm ent 6043701 W ater plug as s em bly 6043381 M 8 Narrow was her 2901583 M 8 S pring Loc k W as her 2900763 M 10 S pring Loc k W as her...

  • Page 30: Accessories

    CC1000T • Owner’s Manual Accessories Universal Wrench 45˚/90˚ Rip Guide Part No. 6043049 Part No. 6043005 Miter Block Detachable Ruler Guide (Optional) (Optional) Part No. 6043318 Part No. 6030043 MasterGuide Saw Stand (Optional) (Optional) Part No. 6043319 Part No. SDT-1000SW 180°...

  • Page 31: How To Order

    Premium freight charges (such as air freight) will be at the not properly sustained with supporting papers or received purchaser’s expense (shipped collect or added onto in- by Diamond Products too late for timely fi ling with the car- voice). rier.

  • Page 32: Contact Us

    CC1000T • Owner’s Manual Contact Us We at Diamond Products pride ourselves on our customer service. If you have any questions regarding our products, whether it may be product inquiry or troubleshooting, please don’t hesitate to contact us. We will do our best to answer your questions.

  • Page 33: Warranty

    For a period of one (1) year from the original date of pur- chase, if the product is determined to be defective, Dia- Diamond Products shall not be responsible for or obligated mond Products will repair or replace the product, at its op-...
  • Page 34 333 PROSPECT STREET, ELYRIA, OHIO 44035 TEL: 1-800-321-5336 EMAIL: dp@diamondproducts.com...

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