1. Manuals
  2. Brands
  3. Diamond Products Manuals
  4. Saw
  5. CC1600
  6. Operator's manual

Diamond Products CC1600 Operator's Manual

Wall saw
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
DIAMOND
P R O D U C T S
WALL SAW
OPERATOR'S MANUAL
MODEL
CC1600
Part #: 1800745

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CC1600 and is the answer not in the manual?

Questions and answers

Related Manuals for Diamond Products CC1600

Summary of Contents for Diamond Products CC1600

  • Page 1 DIAMOND P R O D U C T S WALL SAW OPERATOR’S MANUAL MODEL CC1600 Part #: 1800745...

  • Page 2: Table Of Contents

    Table of Contents Description Page No. Chapter 1 – Safety ………………………………………………………………………….. Personal Safety………………………………………………………………………. Blade Safety…………………………………………………………………………… General Saw Safety…………………………………………………………………. Cutting/Work Area Safety…………………………………………………………. Chapter 2 – Technical Data………………………………………………………………… Dimensions……………………………………………………………………………. Weight…………………………………………………………………………………… Blade Drive…………………………………………………………………………….. Hydraulic System…………………………………………………………………….. Maximum Cutting Depth…………………………………………………………… Chapter 3 – Wall Saw Set Up Instructions…………………………………………….. Mounting the Track………………………………………………………………….

  • Page 3: Chapter 1 - Safety

    Chapter 1 SAFETY Your Diamond Products CC1600 wall saw has been designed to be as safe and efficient as possible. However, wall sawing can be hazardous if proper safety precautions are not taken and operating instructions are not followed carefully. Study this manual and remember all warnings, cautions, and tips.

  • Page 4: General Saw Safety

    • Never leave the saw unattended while running. • Do not exceed the rated pressure of hydraulic components. If you are unsure, contact the manufacturer or Diamond Products. • Ensure that the track is securely mounted to the wall, with the track stop bolts in place, before starting the saw.

  • Page 5: Chapter 2 - Technical Data

    Chapter 2 TECHNICAL DATA DIMENSIONS 17.3 16.8 11.4 15.8 18.4 WEIGHT Saw only (1:1 blade drive ratio) 87 lb. (37.2 kg) Saw + Lamina motor 90 lb. (38.5 kg) P-T Saw + Cross motor 118 lb. (49.9 kg) Track (With stiffener), per ft. 10.9 lb.

  • Page 6: Hydraulic System

    MAXIMUM CUTTING DEPTH The CC1600 saw will cut to within 2 3/4” of the blade center. For example, a 36” blade has a radius of 18”. The maximum depth of cut is 18” - 2 3/4” = 15 1/4”.

  • Page 7: Chapter 3 - Wall Saw Set Up Instructions

    Chapter 3 WALL SAW SET UP INSTRUCTIONS MOUNTING THE TRACK Locate the cut line on the wall. WARNING! Before cutting or drilling, be sure there are no electric, gas, or water lines in the area you are working. Cutting a live wire could cause electrocution, injury or death.

  • Page 8: Mounting A Standard Blade

    GPM rate and comparing it to Table 1 on page 6. Do not exceed the rated blade speed. The CC1600 wall saw can take a blade of ∅ 36” or less out of the cut. To use a larger blade, you must first make a cut with a ∅ 36” or smaller blade.

  • Page 9: Mounting A Flush Cut Blade

    MOUNTING A FLUSH CUT BLADE NOTE Always use a flush cut blade guard when flush cutting and a standard style blade guard for all other cutting. Remove the standard flange from the blade shaft. Mount the flush cut flange to the blade shaft. Place the blade on the flush cut flange.

  • Page 10: Chapter 4 - Operating The Saw

    Chapter 4 OPEARATING THE SAW NOTE Ensure the saw is properly set up and ready for operation in accordance with Chapter 3 of this manual. CAUTION To prevent seal damage, do not operate the saw without sufficient water flow. The water also assists in cooling the blade and carrying away cutting debris.

  • Page 11: Horizontal Bottom Cut

    All cuts must be made in steps. The first cut should be 2-3” deep. Each following cut can add up to 6” depth until the wall is cut through or the next size blade is needed. • If the cut runs lengthwise through a reinforcing bar, cut completely through it in one pass to prevent the blade from deviating in the cut and jamming.

  • Page 12: Chapter 5 - Troubleshooting

    Chapter 5 TROUBLESHOOTING 1. If your saw does not operate properly, the following table may be used as a guide in diagnosing and eliminating the problem. If you cannot fix it using this table, call our service representative. 2. Before calling, be sure you can describe the problem clearly so our representative can help you.
  • Page 13 Saw does not move Tracks are not aligned. Mount tracks past track joints. correctly, using jack Tracks are warped. screws to correct alignment. Saw rollers too tight. Readjust rollers until saw travels past joint properly. No water at blade. Water valve is shut. Check water supply.

  • Page 14: Chapter 6 - Maintenance

    Check hydraulic couplings for damage and replace if necessary. ANNUALLY • Major service to be carried out by Diamond Products or an authorized service representative. MISCELLANEOUS Periodically check for low gear oil in the pivoting gearbox assembly and add gear oil •...

  • Page 15: Table 4 - Capacities And Recommended Specifications

    TABLE 4 CAPACITIES AND RECOMMENDED SPECIFICATIONS Recommended Specifications Capacities Location of Use Motor Oil Mobile 10W30 3 oz. Pivoting Gearbox Assembly Grease Mobile AW2 28 oz. Main Housing gears (Do not lubricate the travel pinion) Roller Bearings Thread Locking Loctite 262 High Miscellaneous Compound Strength...
  • Page 16 (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio...

Table of Contents