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Check out the install video on the product page for factory rack disassembly. Thank you for purchasing from Victory 4x4! Checkout our website, victory4x4.com for other great off-road products. Be sure to rate and review our product online. If you have any questions or are missing parts, please...
I NCLU D E D HARDWARE 1/4"-20 X 3/4" 1/4"-20 X 3/8" Button Head Button Head Included with light bar cutout option. 1/4"-20 1/4"-20 T-Nut Serr. Flange Nut Included with light bar cutout option. 1/4” ID Washer Washer 1/2” Rubber 25mm M8 Push-in Bumper Button Head...
I N CLU DE D PA RTS 1L/1R 1L/1R 1L/1R Included with light bar cutout option. 1L/1R 1L/1R...
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A SS E M BLY Assemble the rack on the ground. Start by mounting the crossbars between the two side rails. For this, use the1/4”-20 X 3/4” button head bolts and the 1/4” ID washers (2 per bar per side). Make sure the machined slot in the rail of the crossbar is facing up, so that you can easily add t-nuts to mount your gear.
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A SS E M BLY Next, mount the strip of trim to the bottom edge of the front fairing. Start just to the outside of the peak of the bottom edge and continue until it reaches the equivalent point on the other side of the fairing. Cut off any extra.
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AS SE M BLY Next, mount the front and rear fairings. To do this, use the1/4”-20 X 3/4” button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. The front fairing will need three of each per side and the rear fairing will need two of each per side.
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AS SE MBLY Next, put the rubber bumpers on the underside of the front and rear mounts and attach them to inside of the rack using the 1/4”-20 X 3/4” button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. All mounts should point towards the front of the rack.
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ASSEMBLY Next, apply RTV around each mounting hole on the roof of the vehicle and set the middle mounts into place. The mount labeled “M1” should be closer to the front of the vehicle than the mount labeled “M2”. Then, cover and fill the top of the mounting holes with more RTV so that the bolts will have to pass through it when tightening the mount in to place.
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AS SE M B LY Next, place the assembled roof rack into position on the roof of the vehicle. Then, push the front and rear mounts down into the channel, making sure that the rubber bumpers get seated firmly against the bottom of it. With those in place, loosen the front and rear mounts from the side rails slightly in order to be able to get the rack into a position that you can loosely bolt the mid mounts to the side rails using the 1/4”-20 X 3/4”...
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A SSE MBLY Next, push down on the front mount and up on the front of the rack, trying to get an even gap between the bottom edge of the side rail and the roof of the vehicle, and then tighten it fully into place. Repeat this for the other front mount and both rear mounts.
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4 0” L IG HT B AR A S S E M B LY Slide 2 t-nuts into each of the channels on the top side of the front-most crossbar using the slots. Then, place each light bar mount over one pair of t-nuts and loosely bolt it in place using the 1/4”-20 X 3/8”...
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