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Summary of Contents for Victory 4x4 V4RRK
- Page 1 TA BL E OF CONT E NTS 5TH GEN 4R UNN E R FU LL R OOF R AC K .......2 5TH GEN 4R UNN E R S TAN DAR D R OOF R AC K ..
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Page 2: Fu Ll Ro O F Rack
Check out the install video on the product page for factory rack disassembly. Thank you for purchasing from Victory 4x4! Check out our website, victory4x4.com for other great off-road products. Be sure to rate and review our product online. If you have any questions or are missing parts, please... - Page 3 I NCLU D E D HARDWARE 1/4"-20 X 3/4" 1/4"-20 X 3/8" Button Head Button Head Included with light bar cutout option. 1/4"-20 1/4"-20 Serr. Flange Nut T-Nut Included with light bar cutout option. 1/4” ID Washer Washer 25mm M8 Button Head 1/2”...
- Page 4 INCLU DE D PARTS 1L/1R 1L/1R 1L/1R Included with light bar cutout option.
- Page 5 A SS E M BLY Assemble the rack on the ground. Start by mounting the crossbars between the 2 side rails. For this, use the1/4”-20 X 3/4” button head bolts and the 1/4” ID washers (2 per bar per side). Make sure the machined slot in the rail of the crossbar is facing up, so that you can easily add t-nuts to mount your gear.
- Page 6 A SS E M BLY Next, mount the strip of trim to the bottom edge of the front fairing. Start just to the outside of the peak of the bottom edge and continue until it reaches the equivalent point on the other side of the fairing. Cut off any extra.
- Page 7 AS SE M BLY Next, mount the front and rear fairings. To do this, use the1/4”-20 X 3/4” button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. The front fairing will need 3 of each per side and the rear fairing will need 2 of each per side.
- Page 8 AS SE M BLY Next, attach the mounts to the assembled roof rack using the 1/4”-20 X 3/4” button head bolts, 1/4” washers and 1/4” serrated flange nuts. Set the mounts at the lowest position and tighten them for now.
- Page 9 AS SE M BLY Next, attach the mid and rear mounts to the roof of the vehicle. Start by circling each hole on the roof with RTV. This will seal the mounting surface. Then, press the rubber bumpers into the bottom of the front mounts (start one edge and twist them into place) and set the assembled roof rack into place on the roof.
- Page 10 A S S E M B LY With the mid and rear mounts bolted firmly to the roof, adjust the position of the rack by loosening the mounting bolts on the side rail until there is and equal gap between the bottom of the side rails and the roof down the length of the vehicle.
- Page 11 4 0” L IG HT B AR A S S E M B LY Slide 2 t-nuts into each of the channels on the top side of the front-most crossbar using the slots. Then, place each light bar mount over one pair of t-nuts and loosely bolt it in place using the 1/4”-20 X 3/8”...
- Page 12 D I M E N SI O N S...
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Page 13: S Tan Dar D R Oof R Ac
Check out the install video on the product page for factory rack disassembly. Thank you for purchasing from Victory 4x4! Check out our website, victory4x4.com for other great off-road products. Be sure to rate and review our product online. If you have any questions or are missing parts, please... - Page 14 I NCLU D E D HARDWARE 1/4"-20 X 3/4" 25mm M8 Button Head Button Head 1/4"-20 Serr. Flange Nut Washer 1/4” ID Washer...
- Page 15 INCLUD ED PARTS 1L/1R...
- Page 16 A SS E M BLY Assemble the rack on the ground. Start by mounting the crossbars between the 2 side rails. For this, use the1/4”-20 X 3/4” button head bolts and the 1/4” ID washers (2 per bar per side). Make sure the machined slot in the rail of the crossbar is facing up, so that you can easily add t-nuts to mount your gear.
- Page 17 A SS E M BLY Next, mount the strip of trim to the bottom edge of the front fairing. Start just to the outside of the peak of the bottom edge and continue until it reaches the equivalent point on the other side of the fairing. Cut off any extra.
- Page 18 AS SE M BLY Next, mount the front and rear fairings. To do this, use the1/4”-20 X 3/4” button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. The front fairing will need 3 of each per side and the rear fairing will need 2 of each per side.
- Page 19 AS SE M BLY Next, attach the mounts to the assembled roof rack using the 1/4”-20 X 3/4” button head bolts, 1/4” washers and 1/4” serrated flange nuts. Set the mounts at the lowest position and tighten them for now.
- Page 20 AS SE M BLY Next, attach the mounts to the roof of the vehicle. Start by circling each hole on the roof with RTV. This will seal the mounting surface. Then, set the assembled roof rack into place on the roof. Next, cover each mounting hole with RTV.
- Page 21 A S S E M B LY With the mounts bolted firmly to the roof, adjust the position of the rack by loosening the mounting bolts on the side rail until there is and equal gap between the bottom of the side rails and the roof down the length of the vehicle.
- Page 22 D IM E NS I O N S...
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Page 23: O F R Ack
Check out the install video on the product page for factory rack disassembly. Thank you for purchasing from Victory 4x4! Checkout our website, victory4x4.com for other great off-road products. Be sure to rate and review our product online. If you have any questions or are missing parts, please... - Page 24 I NCLU D E D HARDWARE 1/4"-20 X 3/4" 1/4"-20 X 3/8" Button Head Button Head Included with light bar cutout option. 1/4"-20 1/4"-20 T-Nut Serr. Flange Nut Included with light bar cutout option. 1/4” ID Washer Washer 25mm M8 Button Head...
- Page 25 I NC LU D E D PA RTS 1L/1R Included with light bar cutout option.
- Page 26 A SS E M BLY Assemble the rack on the ground. Start by mounting the crossbars between the 2 side rails. For this, use the1/4”-20 X 3/4” button head bolts and the 1/4” ID washers (2 per bar per side). Make sure the machined slot in the rail of the crossbar is facing up, so that you can easily add t-nuts to mount your gear.
- Page 27 A SS E M BLY Next, mount the strip of trim to the bottom edge of the front fairing. Start just to the outside of the peak of the bottom edge and continue until it reaches the equivalent point on the other side of the fairing. Cut off any extra.
- Page 28 AS SE M BLY Next, mount the front and rear fairings. To do this, use the1/4”-20 X 3/4” button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. The front fairing will need 3 of each per side and the rear fairing will need 2 of each per side.
- Page 29 AS SE M BLY Next, attach the mounts to inside of the rack using the 1/4”-20 X 3/4” button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. Make sure to use the front most, and rear most mounting holes.
- Page 30 ASSEMBLY Next, apply RTV in and around the mounting holes on the roof of the vehicle and set the assembled rack into place. Try to get it as close to the correct position as possible so that you don’t accidentally spread the RTV while trying to sliding the rack into position.
- Page 31 A SSE MBLY With everything into place, make whatever adjustments that are necessary in order to get an even gap between the bottom edge of the rack and the roof, all the way down the length of the vehicle and then tighten it into place.
- Page 32 4 0” L IG HT B AR A S S E M B LY Slide 2 t-nuts into each of the channels on the top side of the front-most crossbar using the slots. Then, place each light bar mount over one pair of t-nuts and loosely bolt it in place using the 1/4”-20 X 3/8”...
- Page 33 D IM E NS I O N S...
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Page 34: O F R Ack
Check out the install video on the product page for factory rack disassembly. Thank you for purchasing from Victory 4x4! Checkout our website, victory4x4.com for other great off-road products. Be sure to rate and review our product online. If you have any questions or are missing parts, please... - Page 35 I NCLU D E D HARDWARE 1/4"-20 X 3/4" 1/4"-20 X 3/8" Button Head Button Head Included with light bar cutout option. 1/4"-20 1/4"-20 T-Nut Serr. Flange Nut Included with light bar cutout option. 1/4” ID Washer Washer 25mm M6 Button Head...
- Page 36 I NC LU D E D PA RTS 1L/1R 1L/1R Included with light bar cutout option. 1L/1R...
- Page 37 A SS E M BLY Assemble the rack on the ground. Start by mounting the crossbars between the 2 side rails. For this, use the1/4”-20 X 3/4” button head bolts and the 1/4” ID washers (2 per bar per side). Make sure the machined slot in the rail of the crossbar is facing up, so that you can easily add t-nuts to mount your gear.
- Page 38 A SS E M BLY Next, mount the strip of trim to the bottom edge of the front fairing. Start just to the outside of the peak of the bottom edge and continue until it reaches the equivalent point on the other side of the fairing. Cut off any extra.
- Page 39 AS SE M BLY Next, mount the front and rear fairings. To do this, use the1/4”-20 X 3/4” button head bolts, 1/4” ID washers, and 1/4”-20 serrated flange nuts. The front fairing will need 3 of each per side and the rear fairing will need 2 of each per side.
- Page 40 AS SE M BLY Next, attach the mid and rear mounts to the roof of the vehicle. These mounts are just mirrors of each other, so it doesn’t matter which go in the middle and which go in the rear as long as they are facing the correct way.
- Page 41 AS SE M BLY Next, put the assembled rack onto your roof and attach it to the mid and rear mounts. Adjust the rack so there is an equal gap between the bottom edge of the rack and the vehicle all the way down the length of the roof and tighten them into place both on the side rail and the roof of the vehicle.
- Page 42 A SSE MBLY Next, apply the tape to the front mounts in the position shown in blue below and mount them onto the inside of the first set of mounting holes on the side rail. Once they are loosely in position, pull up slightly on the front of the rack and push the front mounts down tight to the roof of the vehicle.
- Page 43 4 0” L IG HT B AR A S S E M B LY Slide 2 t-nuts into each of the channels on the top side of the front-most crossbar using the slots. Then, place each light bar mount over one pair of t-nuts and loosely bolt it in place using the 1/4”-20 X 3/8”...
- Page 44 D IM E NS I O N S...
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