PERMASTEEL THERMOS 461632208 Product Manual
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PERMASTEEL THERMOS 461632208 Product Manual

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This Owner's Manual is provided and hosted by Appliance Factory Parts.
Permasteel CGPG50400S
Owner's Manual
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CGPG50400S
Find Your Permasteel Grill Parts - Select From 54 Models
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Summary of Contents for PERMASTEEL THERMOS 461632208

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Permasteel CGPG50400S Owner's Manual Shop genuine replacement parts for Permasteel CGPG50400S Find Your Permasteel Grill Parts - Select From 54 Models -------- Manual continues below --------...
  • Page 2 MODEL 461632208 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions instructions, and use and care directions before could result in serious personal injury and/or attempting to assemble and cook.

  • Page 3: California Proposition

    Installation Safety Precautions DANGER • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. • Grill installation must conform with local codes, or in their If you smell gas: absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane 1.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS For Your Safety ........2 To insure your satisfaction Grill Service Center.

  • Page 5: Lp Cylinder Filling

    LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

  • Page 6: For Your Safety

    LP Cylinder Exchange Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to • Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.

  • Page 7: Grill Service Center

    Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 8 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Injury: If the outdoor cooking gas appliance is not in use, the gas •...

  • Page 9: Match-Lighting

    Burner Flame Check Ignitor Lighting Do not lean over grill while lighting. • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LO. You should see a smaller flame in LO position than seen on HI. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame"...

  • Page 10: Spider Alert

    Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. SPIDER ALERT! Remove cooking grate and heat tent Under grill remove grease cup and disconnect ignitor wire.
  • Page 11 Food Safety How To Tell If Meat Is Grilled Thoroughly • Meat and poultry cooked on a grill often browns very fast on the Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, outside.

  • Page 12: Parts List

    PARTS LIST – Model No. 461632208 Key Qty Description ....Part # Key Qty Description ....Part # Firebox.

  • Page 13: Parts Diagram

    PARTS DIAGRAM – Model No. 461632208 Estimated assembly time: 30 minutes. NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. 12 •...

  • Page 14: Assembly

    ASSEMBLY – Model No. 461632208 NOTE: Front legs are curved. A Assemble lower RIGHT front and rear legs with leg extenders to tank support bracket with notches down. Attach with two #10-24x1-1/4" machine screws and wing nuts. B Follow the same procedure for the lower LEFT leg without leg extenders. NOTE: The bracket notches must face up with short side on the outside as shown.
  • Page 15 (A) Hook the tank exclusion wires into lower legs. Note position of tank wire. Left Leg Right Leg Tank exclusion wire Tank exclusion wire hooks into these holes Pay attention to the direction of Tank exclusion wire Place back brace with rating label between back legs . Attach using #10-24x1-1/4" machine screws and #10-24 wing nuts.

  • Page 16: Back Of Grill

    Attach lower panel to bottom of leg assembly. Attach with #10-24x2" machine screws and #10-24 wing nuts. Attach upper panel with #10-24x2" machine screws and #10-24 wing nuts. Upper Panel Lower Panel #10-24x2” Machine Screw Qty. 8 #10-24 Wing Nut Qty.
  • Page 17 Attach control panel to cart with #10-24x2” machine screws and #10-24 wing nuts. #10-24 Wing Nut Qty. 4 Control Panel Qty: 4 #10-24x2” Machine Screw Place valve/hose/regulator onto control panel. Attach with two #10-24x1/2” machine screws. (Note: Make sure the two valve stems are leveled;...
  • Page 18 A Place firebox on cart. Attach with #10-24x2" machine screws, fiber washers and #10-24 wing nuts. B Place burner assembly into firebox. Make sure venturi tubes and valves are correctly engaged. If burner is not leveled from left to right, adjust the two screws attaching valve to control panel in Step 9. Attach burner assembly to firebox with fiber washers and #8 sheet metal screws.
  • Page 19 Attach tank retainer onto left side brace using #10-24x2-1/4” machine screws, flat washers and #10-24 wing nuts. Looking underneath on left side of cart Qty: 2 Flat Washer Qty: 2 #10-24 Wing Nut Left Side Qty: 2 Brace #10-24x2-1/4" Machine Screw A Insert bracket support (A) and (B) into brackets welded onto a side shelf, secure with four #10-24x1/2"...
  • Page 20 Attach lower lid hinges to back of firebox using two #10-24x1/2” machine screws, fiber washers and #10-24 rectangular nuts per hinge. The center flat portion of the hinge should be on the bottom (see inset below). Qty: 4 #10-24 Qty: 8 Qty: 4 Rectangle Nut Fiber Washer...
  • Page 21 A Attach handle to front of lid using fiber washers and #10-24 wing nuts. B Attach upper lid hinges to back of lid using #10-24x1/2” machine screws, fiber washers, and #10-24 rectangular nuts per hinge. Hinges should curve downward when properly installed. Handle Qty: 4 Qty: 12...
  • Page 22 Place heat tent inside firebox. Place cooking grate onto firebox. Cooking Grate Heat Tent Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox.
  • Page 23 Hang grease cup clip from bottom of firebox and place grease cup into grease clip CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Cup Clip Grease Cup Tank collar opening must face to front of grill.

  • Page 24: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 25 Troubleshooting (continued) Problem Possible Cause Prevention/Solution PIEZO PUSH-BUTTON AND ROTARY: Burner(s) will not light using ignitor. • Push-button sticks at bottom. • Replace ignitor. • Rotary knob rotates without clicking. • Replace knob. • Sparking between ignitor and electrode. • Inspect wire insulation and proper connection. Replace wires if insulation is broken.

  • Page 26: Limited Warranty

    LIMITED WARRANTY Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and examination.
  • Page 27 Please register your grill online at: www.charbroil.com/register (If you register online, you do not need to send in this registration card.) La parrilla estaba ensamblada Chimenea / Envíelo a: 26 • 461632208...
  • Page 28 Page intentionally blank 461632208 • 27...
  • Page 29 STOP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-435-5194 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual.

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