PERMASTEEL PG-50404S0L User Manual

Permasteel pg-50404s0l all stainless steel gas bbq grill
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All STAINLESS STEEL GAS BBQ GRILL USER'S MANUAL
MODEL NUMBER: PG-50404S0L
CUSTOMER SERVICE: (888)-287-0735
FOR OUTDOOR USE ONLY
TM

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Summary of Contents for PERMASTEEL PG-50404S0L

  • Page 1 All STAINLESS STEEL GAS BBQ GRILL USER’S MANUAL MODEL NUMBER: PG-50404S0L CUSTOMER SERVICE: (888)-287-0735 FOR OUTDOOR USE ONLY...
  • Page 2 Product. If your Product is defective or otherwise requires service or parts, please first call PermaSteel Customer Service toll-free at (888)-287-0735, between 8:00 a.m. and 5:00 p.m., PST. Please tell us which model you purchased, the date of purchase, and the problem with your Product.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS BEFORE YOU BEGIN MESSAGE TO OUR USERS PAGE 1 SAFETY SYMBOLS PAGE 1 INSTALLATION & SAFETY PRECAUTIONS PAGE 2 PROPANE & GAS WARNING PAGE 2 ASSEMBLY PARTS PAGE 3 STEP I PAGE 5 STEP II & STEP III PAGE 6 STEP IV &...
  • Page 4: Message To Our Users

    MESSAGE TO OUR USERS Thank you for your purchase of our All Stainless Steel BBQ Gas Grill. We sincerely wish you will enjoy using our fine products. Please read this User’s Manual in its entirety before using the grill. Please contact our customer service at (888)-287-0735 if you have any questions. Please read this User’s Manual carefully.
  • Page 5: Installation/Safety Precautions

    This grill is safety certified for use in the United States and Canada only. Never modify to use in other places. Modification may cause serious bodily injury or property damage. PermaSteel is not responsible for any modifications, and all warranties will be void.
  • Page 6: Parts

    GRILL PARTS LIST REF# DESCRIPTION Q’TY REF# DESCRIPTION Q’TY Double-layer Lid Lighting Rod Temp.Gauge Door Hinges Name Plate Right Door Lid Handle Seats Casters without Brake Lid Handle Casters with Brake Warming Rack Bottom Panel Cooking Grids with hole Leg-LF Flame Tamers Side Panels Rear Panel...
  • Page 7 GRILL PARTS DIAGRAM...
  • Page 8: Step Ipage

    ASSEMBLY INSTRUCTIONS PLEASE READ AND FOLLOW THE INSTRUCTIONS CAREFULLY STEP BY STEP Tools Required: #2 Philips head screwdriver (not provided) Hexagon/Allen wrench (provided). The following hardware kit is provided in casters carton: Item Description Specification Quantity Truss head screw (With Split lock And 1/4-20x1-1/2”...
  • Page 9: Step Iv & Step

    ASSEMBLY INSTRUCTIONS STEP II: Remove side panel (marked “R”) , two legs (marked “RF” and “RB”), Right Transom and two 3” casters with brake from the carton. Assemble two legs to Right side panel with four 5/32-32x1/2” screws.Also attach right transom to right side panel with four 5/32-32x1/2”...
  • Page 10: Step Viii & Step

    ASSEMBLY INSTRUCTIONS STEP IV: Place door hinge rods through door spine holes, insert bottom end of door hinges(flared end) into predrilled holes on bottom panel. Swivel the door bracket out and align upper side of door hinge with holes on door bracket. Insert into predrilled holes, swivel the door bracket back to the upright position and secure with two screws left over from STEP III.
  • Page 11 ASSEMBLY INSTRUCTIONS STEP VI: Use five 1/4-20x1/2” screw to attach left side shelf from inside of firebox. Use one 1/4-20x1/2” screw to attach left side shelf from outside of firebox. Underneath the left side shelf, use one 5/32-32x1/2” screw to fix left side angle iron to control panel.
  • Page 12 ASSEMBLY INSTRUCTIONS Bracket B Bracket C...
  • Page 13 ASSEMBLY INSTRUCTIONS STEP VII(continued): Secure gas valve to control panel using the M4*6 screws. 10. Insert side burner into shelf, make sure valve tip inserts into burner shaft. Note: It will only insert about ¼”. 11. Replace and tighten screws of side burner brackets C & A . 12.
  • Page 14 ASSEMBLY INSTRUCTIONS STEP VIII: Place tank into tank hole in bottom panel. Make sure tank valve is facing front of grill. Hook the end of tank strap to tank holder bracket. STEP VIIII: When the grill is in the desired location, lock the caster brakes.This will keep the grill unit in place for safe operation.
  • Page 15: Gas Connection

    GAS CONNECTION ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is a LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use.
  • Page 16 GAS CONNECTION CONNECT THE REGULATOR TO THE LP TANK VERY IMPORTANT: - THE REGULATOR SHALL NOT BE IN A LOCATION THAT WILL ATTAIN A TEMPERATURE ABOVE 140℉(60℃). - THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE OR OVERPRESSURE DEVICE. - THE INLET OF THE PRESSURE REGULATOR SHALL BE FITTED TO CONNECT THE TYPE I CONNECTION OF THE TANK VALVE PER ANSIZ21.81.
  • Page 17 GAS CONNECTION WARNING Never insert any foreign objects into the valve outlet. It may damage the valve and cause leak, leaking gas may result in fire, explosion, heavy body injury, or even death. Do not connect this grill to the self-contained LP gas system of a motor home or camper trailer.
  • Page 18: Leak Testing

    LEAK TESTING GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit.
  • Page 19: Final Installation Checklist

    LEAK TESTING SAFETY TIPS: 1) ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE. 2) ALWAYS CHECK FOR LEAKS BEFORE EACH USE. 3) USE LONG BBQ TOOL TO AVOID BURNS. 4) CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE. IT IS HANDY TO KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE SHUT-OFF VALVE OF THE GAS SUPPLY LINE.
  • Page 20: Grill Lighting Instruction

    GRILL LIGHTING INSTRUCTION VERY IMPORTANT: ALWAYS INSPECT THE HOSE PRIOR TO EACH USE. BEFORE LIGHTING: Inspect the gas supply hose before turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced before use. The replacement hose assembly must be that specified by the manufacturer.
  • Page 21 GRILL LIGHTING INSTRUCTION FLAME CHARACTERISTICS: 1) Check for proper burner flame characteristics. Each burner is adjusted prior to shipment; however, variations in the local gas supply may take subtle necessary adjustments. 2) Burner flames should be blue and stable with small yellow tips, no excessive noise, or flames lifting of the burners.
  • Page 22: Operating Instruction

    Turn off the gas supply when the grill is not in use. Always turn off the LP tank completely and detach from the grill before moving. TOTAL GAS CONSUMPTION: Total gas consumption (per hour) of PG-50404S0L grill with all burners on “HI”: Main burners 48,000 Btu/hr...
  • Page 23 OPERATING INSTRUCTION USING THE GRILL: Grilling requires high heat for searing and proper browning. Most foods are cooked at the “HI” heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower setting after the initial browning.
  • Page 24 OPERATING INSTRUCTION CARE & MAINTENANCE MAINTENANCE 1) Keep the grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids. 2) Keep the holes in the three sides of the cart clear and free from debris, thus ensure the flow of combustion and ventilation air is unobstructed.
  • Page 25: Care & Maintenance

    CARE & MAINTENANCE - Please note that if insects or other obstructions are blocking the flow of gas through the burner, you will need to call our customer service line. VERY IMPORTANT: The orifice of the valve must be located in the center of the burner section after removal and cleaning.
  • Page 26: Trouble Shooting

    TROUBLE SHOOTING SPIDER AND INSECT WARNING Spiders and insects can nest in the burners after storing. These nests can cause fires inside the tube or beneath the grill. This is a very dangerous condition. So always clean the burners before use. WHEN TO LOOK FOR SPIDERS Inspect the burners at least once a year or immediately if any of the following conditions occur:...
  • Page 27: Product Registration

    Product Registration form and (1) fax the form and a copy of your receipt to FAX # 909-287-0733, or (2) mail the form and a copy of your receipt to PermaSteel Inc, 14125 Telephone Avenue, # 8, Chino, CA 91710.
  • Page 28 PERMASTEEL, INC. 14125 TELEPHONE AVENUE #8 CHINO, CA 91710 TEL: (888)-287-0735 FAX: (909)-287-0733 EMAIL: SERVICE@PERMASTEEL.NET...

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