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AXD SERIES DRIVER FOR DIRECT DRIVE ACTUATOR EtherCAT/EtherNet/IP Specifications INSTRUCTION MANUAL Before operating the product, read this instruction manual without fail. Among all, carefully read the description related to safety. Keep this instruction manual in a safe place so that you can read it at any time when necessary.
ABSODEX is a direct drive indexing unit developed to drive intermittently operated turntables or the like of general industrial assembling machines and testing machines flexibly and accurately. This instruction manual is exclusively for ABSODEX AXD Series. It is inapplicable to other types.
FOR SAFETY OPERATION When designing or manufacturing equipment incorporating this product, you are obligated to manufacture safe equipment. To do so, check that the mechanism of the equipment and the electric control for controlling the mechanism assure the safety of the system. For safety of the design or management of the equipment, strictly observe the organization standards and the regulations.
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<Type of WARNING symbols> A general mark that indicates A mark that prohibits the act of prohibited acts (what not to do). touching the device. A mark that prohibits the act of A general mark that indicates the inserting a finger. danger of electric shock or burn.
Precautions for the Product DANGER Do not attach or remove connectors with the power on. A malfunction, failure or electric shock may be caused. Do not use the product for the following purposes: Medical appliances for maintaining or managing human life or body ...
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WARNING A person with sufficient knowledge and experience should handle the product. The product is designed and manufactured as equipment/component for general industrial machinery. Observe the use of the product within the specification. The products cannot be used out of its intrinsic specification. ...
CONTENTS INTRODUCTION ....................2 FOR SAFETY OPERATION .................. 3 Precautions for the Product ....................5 CONTENTS ......................7 1. PRODUCT CONFIGURATION ..............12 System Configuration ..................12 Instruction Manual for the Product ..............14 2. OPERATION FLOW ..................15 Installation and Connection Check ..............17 Creation of Test Operation Program ...............19 Gain Adjustment ....................20 Home Position Determination .................26...
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Communication Status Monitor ..............63 Input/Output ......................64 How to Use General EtherCAT and EtherNet/IP Input/Output ......75 Monitor Code / Instruction Code ..............97 Application Examples of EtherCAT and EtherNet/IP Input/Output Signals106 Operation panel ....................123 5. PARAMETER SETTING ................125 Parameters and Contents ................125 Types and Characteristics of Cam Curve .............
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Positioning Completion Signal Outputting Time ......... 155 Controlled Stop upon Alarm Valid/Invalid ............ 155 In-position Signal Output Mode ..............156 Mode Selection of EtherCAT and EtherNet/IP I/O Signal ......156 Integral Limiter ....................157 6. PROGRAM ....................158 General Description ..................158 Operation Mode ....................
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Shortest Route Indexing ................210 Crimping ......................213 Pick and Place (Oscillation) ................215 Indexing Table ....................218 Continuous Rotation ..................220 11. MAINTENANCE AND TROUBLESHOOTING ..........222 Maintenance Inspection ................. 224 Troubleshooting ..................... 225 System Initializing ..................229 12. ALARMS ...................... 230 Alarm Display and Description..............
PRODUCT CONFIGURATION System Configuration ® EtherCAT is a patented technology licensed from Beckhoff Automation GmbH Germany and its registered trademark. EtherNet/IP™ is a registered trademark of ODVA. The corporate names and product names used herein are registered trademarks or trademarks of their respective companies.
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When using a circuit breaker, select one that has high frequency counter measures for inverter use. List of Peripheral Devices Components Product Name, Model Manufacturer Product Driver AXD Series AX1R Series Actuator AX2R Series Optionally AX4R Series available Corporation Power cable AXP-CBLM1-□□□...
This instruction manual is “SM-A63469.” The instruction manuals related to this product are as follows: Actuator Driver SM-A83981 SM-A61663 manual) AX1R Series AXD Series AX2R Series Parallel I/O specifications AX4R Series SM-A63468 AXD Series CC-Link specifications Setup software SM-63469 (This instruction...
OPERATION FLOW In this chapter, the purpose is to operate ABSODEX. Functions are configured in the following way when the product is shipped from the factory. Forced stop input (Input signal 1 - bit 12 / input data byte 1 - bit 4): Valid In case of no input, forced stop (servo-off) 7-segment LED display 9.2.
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Check if the ABSODEX is installed and 2.1. Installation and Connection Check connected correctly. Use the AX-Tools to build a program easily. 2.2. Creation of Test Operation Program 2.3. Gain Adjustment 2.3.1. Auto Tuning 2.3.4. Manual Tuning Adjust to the gain matching the load. Use the home position offset function to 2.4.
Installation and Connection Check Fix the ABSODEX unit securely. The full performance of ABSODEX is not achieved with unstable installation or with a loose base or stand. Install the load securely, too. A loosely installed load or one with loose bolts will cause oscillation. For details, refer to “3.INSTALLATION.”...
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Next, connect all of the actuator, driver and power supply as well as peripheral devices. For details, refer to “1.PRODUCT CONFIGURATION.” <Connection Example> ABSODEX Actuator (Encoder cable) unit (Power cable) Driver unit Molded case Electro- magnetic circuit breaker Noise filter contactor (optional) 3 phases 200 VAC Regenerative...
Creation of Test Operation Program Gain adjustment is necessary for the operation of ABSODEX. Gain adjustment is made for each load so that ABSODEX operates in the best state. Create a four-segment program used for a gain adjustment and test operation using the AX- Tools.
Gain Adjustment WARNING Keep hands away from the rotating part as sudden motion may take place during gain adjustments or trial run. Make sure of the safety in the full revolution of the actuator before turning it on to adjust.
Auto Tuning Gain adjustment is necessary for the operation of ABSODEX. Gain adjustment is made for each load so that ABSODEX operates in the best state. Here, the gain adjustment method using the auto tuning function is described. <Action of Work Torque> ○...
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Auto Tuning Flowchart The flowchart of auto tuning is shown below. <Auto Tuning Flowchart> 始め START At the terminal mode of the AX-Tools, enter commands necessary for auto AX-Tools と接続し、 tuning. Connect the unit with the AX- 電源を投入 Tools and turn the power ON. Set PRM122 (G2) to “-1.”...
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Auto Tuning Using AX-Tools Use the “Tuning Function” of the AX-Tools to perform auto tuning more easily. 1. Launch the AX-Tools and open the tuning dialog box. To start auto tuning, press the “Load Estimation (Step 1)” button. Adjust the angle of oscillating operation.
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3. Before oscillation begins, confirmation is requested for. To continue, press “OK.” 4. After the actuator has stopped oscillating, auto tuning is finished. (The cycle may take several tens of seconds according to the load.) For details, refer to the “AX-Tools instruction manual.” 2023-09-22 SM-A63469-A/2...
Manual Tuning The gain adjustment flowchart is shown below. <Manual Tuning Flow Chart> 始め START With push buttons on the driver panel or AX-Tools, set G1 to “8,” and G2 to “0.” The shipment settings are “8” (G1) and “-1” (G2.) This setting assumes operation with almost no load.
Home Position Determination (Unnecessary for Test Operation) The home position can be set at any position using the home position offset adjustment function of the AX-Tools. For details, refer to the “AX-Tools instruction manual.” Test Operation Create a program for a test operation using the AX-Tools. For details, refer to the “AX-Tools instruction manual.”...
Wiring Driver Panel Description A terminal strip and connectors, etc. are located on the front panel of the driver. EtherCAT specifications <AXD-S Type Driver Panel> AXD-S AXD-H Alarm display 7-segment LED (5 digits) Operation Buttons Main power USB mini-B connector Regenerative resistor connection terminal Not used...
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<AXD-H Type Driver Panel> AXD-S AXD-H Alarm display 7-segment LED (5 digits) Operation Buttons Main power USB mini-B connector Regenerative resistor connection terminal Not used Encoder cable connector Main power LED Control power Safety function connector Not used Transmission monitor LED Actuator output EtherCAT connector terminal...
EtherNet/IP specifications <AXD-S Type Driver Panel> AXD-S AXD-H Alarm display 7-segment LED (5 digits) Operation Buttons Main power USB mini-B connector Regenerative resistor connection terminal Not used Encoder cable connector Main power LED Control power Safety function connector Not used Transmission monitor LED Actuator output EtherNet/IP connector...
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<AXD-H Type Driver Panel> AXD-S AXD-H Alarm display 7-segment LED (5 digits) Operation Buttons Main power USB mini-B connector Regenerative resistor connection terminal Not used Encoder cable connector Main power LED Control power Safety function connector Not used Transmission monitor LED Actuator output EtherNet/IP connector terminal...
LED Display EtherCAT specifications LED display shows the states of this product and network. For LED display, refer to the following table. <LED Name> <List of LED Specifications> LED name Color Display contents Green Indicates the slave state. Indicates the communications state. L/A IN Orange Indicates the link state of the IN side of CN3 connector.
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EtherNet/IP specifications LED display shows the states of this product and network. For LED display, refer to the following table. <LED Name> <List of LED Specifications> LED name Color Display contents Green/Red LED display shows the states of the network module of this product. Green/Red LED display shows the states of the network.
INSTALLATION DANGER Do not attach or remove connectors with the power on. A malfunction, failure or electric shock may be caused. Do not operate in explosive or fire atmosphere. WARNING Do not remove devices until the safety is confirmed. The brake built-in actuator series do not completely clamp the output axis in all cases.
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CAUTION When carrying the actuator, do not hold the connector, connector mount or draw-out cable. The connector part may be damaged or disconnected. Actuators and the drivers are not water-proof type. For using them where water or oil may be splashed, provide a protective means for the actuator and the driver.
Driver Installation Precautions for Installation of Driver The ABSODEX driver is not designed for dust-tight and water-proof construction. Make sure that appropriate protection is provided for the driver so that dust, water, and oil will not ingress the driver. When installing the ABSODEX driver, make a space of 50 mm or more on an upper surface and lower surface, and 20 mm or more on a side surface from a structural object such as an adjacent driver, another device and wall.
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Driver Installation Direction If the driver is installed horizontally, air stays inside the driver to deteriorate heat radiation and raise the internal temperature, possibly causing failure of the driver. Install the driver in the erected state without fail. <Driver Installation Direction> Can be installed Cannot be installed Cannot be installed...
About Cable Use the dedicated cable (optionally available) without fail for the wiring between the actuator and driver. Avoid excessive forces or scratches on wiring in the installed state. CAUTION Do not remodel the power cable or the encoder cable (optionally available). A remodeled cable will cause malfunction and failure.
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Product Configuration This product consists of the items specified in the table below. Check that all items are delivered when unpacking for the first time. <Product Configuration> Name Quantity 1. Driver Unit 2. Handling Precautions 3. Accessories Main power supply connector 06JFAT-SBXGF-I or [J.S.T.MFG.CO.,LTD.] 06JFAT-SBXGGKS-A...
Wiring Method Connection to Power and Actuator (CN4A, CN4B, CN5) L1, L2, L3 (CN4A), L1C, L2C (CN4B) Connect to the power supplies using the connectors provided. To use with 3-phase power supply, connect the 50/60 Hz power cables to the L1, L2, L3, L1C and L2C terminals.
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How to Insert the Cable into the Connector Use the provided operating lever to insert the power supply insertion section of the plug connector. Remove the plug connector from the equipment before inserting it. Operating lever Sheath Conductor 9 mm DANGER The L1, L2, L3, L1C, L2C, U, V and W terminals are charged with high voltages.
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Power Supply and Circuit Breaker Capacities <Power Supply and Circuit Breaker Capacities> Power Supply Capacity (kVA) Note 1 Breaker Capacity (A) Actuator Model Driver Model Max. value Rated value Rated current AX1R-022 AX1R-045 AX1R-075 AX2R-006 AX2R-012 AXD-S AX2R-018 AX4R-009 AX4R-022 AX4R-045 AX4R-075...
Communications Connector EtherCAT specifications The pin alignment of EtherCAT communications connectors (CN3A, CN3B) are shown below: <Communications Connectors - Pin Alignment> Upward CN3A CN3B <CN3 Pin Alignment> Signal Connector Function Explanation Name Transmits data plus Connect TD+ line. Transmits data minus Connect TD- line.
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CAUTION For signal cables, use dedicated cables compliant with EtherCAT specifications. When performing the work, insert/remove a connector straight to avoid excessive force. Make sure that the communication cable has a sufficient bend radius and do not bend it forcefully. Keep a sufficient distance between the communication cable and the power cable (power cable).
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EtherNet/IP specifications The pin alignment of EtherNet/IP communications connectors (CN3A, CN3B) is shown below: <Communications Connectors - Pin Alignment> Upward CN3A CN3B <CN3 Pin Alignment> Signal Connector Function Explanation Name Transmits data plus Connect TD+ line. Transmits data minus Connect TD- line.
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CAUTION For signal cables, use dedicated cables compliant with EtherNet/IP specifications. When performing the work, insert/remove a connector straight to avoid excessive force. Make sure that the communication cable has a sufficient bend radius and do not bend it forcefully. Keep a sufficient distance between the communication cable and the power cable (power cable).
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Wiring for Safety Function CN6: Safety function Connect to a safety relay or the like. The safety function employed in this product, STO: Safe Torque Off, is such that the power that can cause rotation of actuator is not applied. To use the safety function, purchase an optional STO cable.
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<Wiring Example of Safety Input Signal> Use a micro current switching relays or an open collector output transistor for a contact. Turn on when a contact is closed, and turn off when the contact is open. ドライバ Driver スイッチ Switch (CN6)...
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<Wiring Example of Monitor Output Signals> Turn on when it is electrically conducted between the terminals, and turn off when it is released between the terminals. Driver ドライバ (CN6) EDM+ External device 外部機器 EDM- +12 to 24 V +12~24V Item Description Insulation method Photocoupler insulation...
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WARNING The optional electromagnetic brake is for retention only and cannot be used for braking. Brake outputs (BK+, BK-) and other inputs and outputs (other than CN6) are not safety-related. Do not design a safety system using these functions. Power module failure may cause the actuator to move in a range equivalent to approximately 18°...
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About Electromagnetic Brake TB1: Brake output Connect an electromagnetic brake. In a system equipped with an optional electromagnetic brake or with an electromagnetic brake installed outside the ABSODEX by the user and controlled by the ABSODEX program, take care of the following points. ...
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Recommended Circuit for Electromagnetic Brake <Recommended Circuit 1 for Electromagnetic Brake> ABSODEX Driver External power (Attached to the Actuator unit 24 VDC unit) Protection device (Prepared by Customer) Electromagnetic brake Surge protective device Electromagnetic External power brake lead (diode, etc.) unit 24 VDC (blue, approx.
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<Recommended Circuit 2 for Electromagnetic Brake> Relay (4-pole) リレー(4 極) External power unit (Prepared by 保護素子 外部電源 DC24V External power unit Protection device 24 VDC (Prepared (お客様用意) Customer) 外部電源 DC24V 24 VDC (Prepared (attached to the Actuator unit) (アクチュエータ本体に添付) (お客様用意) by Customer) (お客様用意)...
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How to Activate the Electromagnetic Brake Execute NC code M68 or M69 in the NC program or supply a brake release input (Input signal 1 - bit 13 / input data byte 1 - bit 5) to open or close across the BK+ and BK- terminals of the ABSODEX driver, thereby controlling the operation under an external power supply voltage of 24 VDC.
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CAUTION Note that the magnetic force of the electromagnetic brake may cause stuck iron powder or effects on measuring instruments, sensors or other devices. If a stand or the like is located below, draw a preliminary design with a space reserved to accept the wrench handle length.
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Wiring of Forced Stop Input (TB2) <Connection Example of Forced Stop Input (TB2)> External power unit 24 VDC (Prepared by Customer) EMG+ Note 1 ※ +24V EMG- Note 1: Connection can be made even ※外部供給電源の極性を if the polarity of the external 反転しても接続可能です。...
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Wiring of Regenerative Resistor When wiring a regenerative resistor, connect it to B1/P, B2 terminal. As the contact of the thermostat will be activated (opened) when the regenerative resistance overheats, make wiring to shut off the main power supply at that timing. The contact specification of the thermostat is contact current 5 A at 125 VAC, and contact current 3.5 A at 250 VAC.
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Connection to Other Terminal Blocks CN1 (USB-miniB) This port is a serial port, which interfaces with a personal computer etc. For the communication method via USB-miniB, refer to “7.COMMUNICATION FUNCTIONS (CN1: USB).” Driver (AX-Tools installed) USB port (mini-B type) ...
HOW TO USE WARNING Servo off (including safety function, forced stop and alarm), brake release, and system reset (including resetting via network) with the output axis being rotated due to an unbalanced load, etc. may cause the actuator to rotate. ...
This chapter describes the specifications and usage of I/O signals exchanged at the connector (CN3) connected mainly with a programmable logic controller. Driver Ethernet cable Communication Specifications EtherCAT communications specifications <Communications Specifications> Item Specification Communication protocol EtherCAT 100Mbps Communications speed (Fast Ethernet, full-duplex) Process data Fixed PDO mapping...
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EtherNet/IP communications specifications <Communications Specifications> Item Specification Communication protocol EtherNet/IP Automatic setting Communications speed (100 Mbps/10 Mbps, full-duplex/half-duplex) Occupied bytes Input: 32 bytes / Output: 32 bytes IP address 0.0.0.0 to 255.255.255.255 (set by parameter) Subnet mask 0.0.0.0 to 255.255.255.255 (set by parameter) Default gateway 0.0.0.0 to 255.255.255.255 (set by parameter) 2 msec to 10000 msec...
Register Setting EtherNet/IP specifications With AX-Tools Ver. 3 or later, set an IP address, subnet mask, and default gateway. EtherNet/IP setting screen From the menu of AX-Tools, select “Setting” – “Network” to show “EtherNet/IP Setting Register” screen. <AX-Tools Setting Menu> ...
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<DHCP server> Select “disable” or “enable.” When “enable” is selected, the IP address, subnet mask, and default gateway are automatically assigned from the DHCP server. <OK> Clicking this button transfers data to the register of ABSODEX. <Cancel> Clicking this button closes the screen. ...
Communication Status Monitor Use AX-Tools Ver. 3 or later to monitor the I/O status after establishing the communications. I/O display From the menu of AX-Tools, select “Monitor & Maintenance” – “Operation Information” – “I/O Operation Display” to display “I/O Display.” <AX-Tools Monitor Menu>...
Input/Output EtherCAT specifications PDO mapping <RxPDO> Index Sub Index Display Name Description 0x00 The number of PDO objects 0x01 Output signal 1 0x2000-0x01 0x02 Output signal 2 0x2000-0x02 0x03 Output data 1 0x2001-0x01 0x04 Output data 2 0x2001-0x02 0x1600 0x05 Output data 3...
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Input/Output signals <Input Signal List (EtherCAT Specifications) (1/2)> PLC AX (Input) Index Display Name Description Logic Judgment Index Program No. selection input (bit 0) Positive Level Program No. selection input (bit 1) Positive Level Program No. selection input (bit 2) Positive Level Program No.
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<Input Signal List (EtherCAT specifications) (2/2)> PLC AX (Input) Index Display Name Description Logic Judgment Index Monitor output execution request Positive Level Instruction code execution request Positive Edge 0x2000 0x02 Output signal 2 2 to Unavailable 0x01 Output data 1 Monitor code 1 0x02 Output data 2...
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<Output Signal List (EtherCAT Specifications) (1/2)> AX (Output) PLC Index Display Name Description Logic Index M code output (bit 0) Positive M code output (bit 1) Positive M code output (bit 2) Positive M code output (bit 3) Positive M code output (bit 4) Positive M code output (bit 5)
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<Output Signal List (EtherCAT Specifications) (2/2)> AX (Output) PLC Index Display Name Description Logic Index 0x01 Input command 1 Response code 0x3002 0x02 Input command 2 Read data 0x03 Input command 3 Unavailable 2023-09-22 SM-A63469-A/2...
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EtherNet/IP specifications <Input Data List (EtherNet/IP Specifications) (1/2)> PLC AX (Input) Byte Description Logic Judgment Program No. selection input (bit 0) Positive Level Program No. selection input (bit 1) Positive Level Program No. selection input (bit 2) Positive Level Program No.
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<Input Data List (EtherNet/IP Specifications) (2/2)> PLC AX (Input) Byte Description Logic Judgment Unavailable Unavailable Unavailable Monitor code 1 Note 1 Monitor code 2 Note 1 Monitor code 3 Note 1 Instruction code Note 1 Write data Note 1, Note A code or P code Note 1, Note 3 Data specification...
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Turn on or off the input signal at least for 20 msec. “Edge” in the table indicates “rising edge detection,” which indicates recognition of the OFF- to-ON input signal change. “Level” in the table indicates “level detection,” which indicates recognition of the input signal state in the scanning cycle.
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<Output Data List (EtherNet/IP Specifications) (1/2)> AX (Output) PLC Byte Description Logic M code output (bit 0) Positive M code output (bit 1) Positive M code output (bit 2) Positive M code output (bit 3) Positive M code output (bit 4) Positive M code output (bit 5) Positive...
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<Output Data List (EtherNet/IP Specifications) (2/2)> AX (Output) PLC Byte Description Logic Monitor data 2 Note 1 Monitor data 3 Note 1 Response code Note 1 Read data Note 1 Unavailable Note 1: A total of 4 bytes is handled as one piece of data. The sequence of each byte data is little endian.
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I/O Output State at Power-on After the in-position output is turned on and ABSODEX is ready to receive a start input, the start input wait output is turned on. Turn the servo state output on or off according to the outputting conditions. Other outputs are turned off.
How to Use General EtherCAT and EtherNet/IP Input/Output This section explains general EtherCAT and EtherNet/IP I/O signals and how to use them. Some of general EtherCAT and EtherNet/IP I/O signals vary in using method depending on the parameter setting. “5.PARAMETER SETTING” should be read together. ...
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Program No. Selection Method <EtherCAT and EtherNet/IP I/O Signals to be Used> Program No. selection input bit 0 to 3 (Input signal 1 - bit 0 to 3 / input data byte 0 - bit 0 to 3) Program setting input second digit / Program No. selection input bit 4 (Input signal 1 - bit 4 / input data byte 0 - bit 4) ...
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<4 bit binary double selection (PRM36=2)> Same as in <4 bit BCD double selection (PRM36=1: default setting)>, Bit 0 to 3 (Input signal 1 - bit 0 to 3 / input data byte 0 - bit 0 to 3) for program selection input enables to set the second and first digit data in this order.
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After a program number is entered, the setting remains valid until another number is entered or the control power is shut down. Note that “tens digit” and “units digit” described in <4 bit BCD double selection (PRM36=1: default setting)> and <4 bit binary double selection (PRM36=2)>...
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When PRM36 is Set to 4 or 5 After the start input is supplied, selected programs are executed one by one from the first one. How the actuator moves after a forced stop differs by the setting of PRM36 (Selection switching of I/O program numbers).
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If a program is started using the S1 communication command after the program number has been set using the L16 communication command, the program set with L16 is started. (Status of the I/O program number selection bit is ignored.) ...
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<6 bit binary selection with start (PRM36=5, program number is set after forced stop)> The second program setting input digit (Input signal 1 - bit 4/Input data byte 0 - bit 4) is used as bit 4 of the program number selection input, and the first program setting input digit (Input signal 1 - bit 5/Input data byte 0 - bit 5) is used as bit 5 of the program number selection input.
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If the distance from the forced stop position to the target position is short, Alarm 1 due to an increase in acceleration can be triggered by the rotation speed designation program. If the rotation speed designation program is to be used, the device shall be operated by a separate program intended for restoration action.
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<When PRM36=4 or 5> ・”Program No. selection bit 0 to 5 (Input signal 1 - bit 0 to 5 / input data byte 0 - bit 0 to 5)” is used to select program numbers. ・”Start input (Input signal 1 - bit 8 / input data byte 1 - bit 0)” is used to set program numbers and start.
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NC Program Execution Method <EtherCAT and EtherNet/IP I/O Signals to be Used> Start input (Input signal 1 - bit 8 / input data byte 1 - bit 0) Start input wait output (Output signal 1 - bit 10 / output data byte 1 - bit 2) ...
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Home Positioning Instruction Input <EtherCAT and EtherNet/IP I/O Signals to be Used> Home Positioning Instruction Input (Input signal 1 - bit 7 / input data byte 0 - bit 7) The built-in absolute type position detector in ABSODEX does not necessarily require home positioning upon power-on start.
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Forced Stop Input <EtherCAT and EtherNet/IP I/O Signals to be Used> Forced stop input (Input signal 1 - bit 12 / input data byte 1 - bit 4) Reset input (Input signal 1 - bit 6 / input data byte 0 - bit 6) This is a negative logic input signal and it is valid when PRM23 (forced stop input) is “1”...
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Brake Release Input <EtherCAT and EtherNet/IP I/O Signals to be Used> Brake Release Input (Input signal 1 - bit 13 / input data byte 1 - bit 5) Start input (Input signal 1 - bit 8 / input data byte 1 - bit 0) ...
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Servo-on Input <EtherCAT and EtherNet/IP I/O Signals to be Used> Servo-on input (Input signal 1-bit 9 / input data byte 1-bit 1) Start input (Input signal 1 - bit 8 / input data byte 1 - bit 0) ...
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This function is an alternative to “program stop input.” The servo state output is issued after about 100 msec since the servo-on input changes. Leave at least 100 msec for the servo-on/off switching timing to avoid malfunctioning. No input is accepted in intervals d or e shown in “Timing Chart of Servo-on Input”...
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Confirmation Method of Positioning Completion <EtherCAT and EtherNet/IP I/O Signals to be Used> Positioning completion output (Output signal 1 - bit 9 / output data byte 1 - bit 1) Answer input (Input signal 1 - bit 11 / input data byte 1 - bit 3) <PRM to be Used>...
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<To Use the Positioning Completion Output Time (PRM13=2: Shipment Setting)> You can use PRM47 to enter the positioning completion time between “0 and 1,000 msec.” If PRM47=0, no positioning completion output is issued. If PRM47 is changed to “0,” no positioning completion output is issued and the answer input becomes unnecessary even if PRM13 (answer input after completion of positioning and home return) is “1: Required.”...
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M Code Output Timing <EtherCAT and EtherNet/IP I/O Signals to be Used> M code output bit 0 to 7 (Output signal 1 - bit 0 to 7 / output data byte 0 - bit 0 to 7) M code strobe output (Output signal 1 - bit 17 / output data byte 2 - bit 1) ...
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Segment Position Output Timing <EtherCAT and EtherNet/IP I/O Signals to be Used> M code output bit 0 to 7 (Output signal 1 - bit 0 to 7 / output data byte 0 - bit 0 to 7) Segment position strobe output (Output signal 1 - bit 16 / output data byte 2 - bit 0) ...
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Other EtherCAT and EtherNet/IP I/O Signals Reset input (Input signal 1 - bit 6 / input data byte 0 - bit 6) Release the alarm. Effective only for alarm. For detail of alarms, refer to “12.ALARMS.” Ready return input (Input signal 1 - bit 10 / input data byte 1 - bit 2) Use in the return process of the safety function.
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Ready output (Output signal 1 - bit 15 / output data byte 1 - bit 7) The ready output is issued in the ready state where the module is ready to accept input signals. The output is turned off in an alarm (other than 0, 3 and 7) and during activation of the safety circuit.
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Home position output (Output signal 1 - bit 13/ output data byte 1 - bit 5) If PRM56 is set at “1” (home position output), home position output “Output signal 1 - bit 13/ output data byte 1 - bit 5” is issued each time the user coordinate origin is passed. <Home Position Output Timing>...
Monitor Code / Instruction Code <Monitor Code List> Code Data Items to monitor Unit Display range length Note 1 Within a full revolution, current position ×1,000 32 bit 0 to 359,999 (angle) [degree] Within a full Resolution setting 0 to 540,671 revolution, 540,672 P/rev current...
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<Read Instruction Code List> Code Data Item/Function Read data Note 1 specification 0 to 7 bit: Alarm read 1 8 to 15 bit: Alarm read 2 EtherCAT Specification 16 to 23 bit: Alarm read 3 24 to 31 bit: Alarm read 4 Current alarm read Byte 24: Alarm read 1 Byte 25: Alarm read 2...
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Parameter read (23h, 25h) This reads the parameter setting value in integer which is specified with the data specification. If a parameter has a fractional value, it reads the value multiplied by 100 or 10,000. For details, refer to “Unit of parameter setting value in instruction code” of “4.6.Monitor Code / Instruction Code.”...
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Point table initialization (30h) This initializes the point table specified with write data. When write data is 999, it initializes all point tables including the common table. The values after initialization are as follows: <Point Table after Initialization> Travel speed A code / P Type Command...
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Unit of parameter setting value in instruction code For each parameter function, refer to “5.1.Parameters and Contents.” <Parameter List (1/5)> Description Setting Range Initial Value Unit Cam curve 1 to 5 Acceleration and deceleration time of MC 2 1 to 5,000 ×100 [sec] curve Resolution setting...
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<Parameter List (2/5)> Description Setting Range Initial Value Unit AX2R-006 AX2R-012 1 to 5,947 5,947 AX2R-018 AX1R-022 AX1R-045 AX4R-009 1 to 4,866 4,866 AX4R-022 AX4R-045 Resolution setting AX1R-075 1 to 2,883 2,883 540,672P/rev AX4R-075 AX1R-150 1 to 2,552 2,522 AX1R-210 AX4R-150 1 to 1,982 1,982...
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<Parameter List (3/5)> Description Setting Range Initial Value Unit Resolution setting 1 to 180 540,672P/rev Deceleration rate for [Pulse/msec forced stop Resolution setting 1 to 698 2,097,152P/rev Delay time for forced stop servo-off 0 to 2,000 1,000 [msec] Forced stop input 1 to 3 Setting not Load factor...
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<Parameter List (4/5)> Description Setting Range Initial Value Unit Selection switching of I/O program numbers 1 to 5 Resolution setting 1 to 270,336 1,500 Segment position range 540,672P/rev width for equal segment [Pulse] Resolution setting designation 1 to 1,048,576 6,000 2,097,152P/rev Rotation direction for equal segment 1 to 4...
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<Parameter List (5/5)> Description Setting Range Initial Value Unit Cut-off frequency for low pass filter 2 1,000 to 100,000 50,000 ×100 [Hz] Cut-off frequency for notch filter 1 1,000 to 100,000 50,000 ×100 [Hz] Cut-off frequency for notch filter 2 1,000 to 100,000 50,000 ×100 [Hz]...
Application Examples of EtherCAT and EtherNet/IP Input/Output Signals Basic EtherCAT and EtherNet/IP Input/Output Signals Flow In this section, the basic EtherCAT and EtherNet/IP I/O signal flow starting at program number selection followed by starting and stopping is described. <Motion Example> Four-segment indexing (Direction of rotation: clockwise) <Motion Example>...
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Key Point to Program Number Selection If the number of programs is 32 or fewer, set PRM36 (I/O program number selection method switching) at “3” (5-bit binary) to finish program number entry in one cycle. After the power is turned on, program number “0” is automatically selected. If the number of programs is one, leave program number “0”...
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Note 1: Supply the program number selection, setting and start input signals after checking that the start input wait output signal is ON. Note 2: Turn the start input signal off after checking that the start input signal is supplied and the start input wait output is turned off.
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Restoration Action Procedure after Forced Stop There are several restoration patterns. The pattern varies according to the action to be taken after the forced stop. Key Point to Restoration Action After Forced Stop <When PRM36 is Set to 1, 2, or 3> a) After supplying the reset signal, supply a home positioning instruction signal.
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The forced stop input is valid if PRM23 is set at “1” or “3.” With restoration action c), travel to the target position before the forced stop input occurs. Therefore if manual rotation is made after the servo is turned off, rotation opposite to the indexing direction or multiple rotations may occur.
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<Timing Chart After Forced Stop During Rotation (From 0° to 90° Position) Caused by Program Example 1> <Timing Chart 3> 強制停止入力 Forced stop input AX 停止 AX stop (パラメータ 21「非常停止時の減速レート」に従い、減速停止します。) (Deceleration and stop are caused according to Parameter 21 “Deceleration rate for emergency stop.”) アラーム出力...
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b) If the travel instruction and M0 (start input wait) are described in the same block, after supplying a reset signal , supply a start input second time to restore to the indexing action. <Program No. 2> G11; Change the unit of F to the time (seconds). G101A4;...
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Main Power Supply Sequence The main power and control power are separated from each other with this product. When a serious alarm (where both alarm outputs 1 and 2 are issued) occurs, you can use an electromagnetic contactor or the like to shut down only the main power in trouble. <Timing Chart>...
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Sequence of Safety Function The safety function employed in this product, STO: Safe Torque Off, is such that the power that can cause rotation of actuator is not applied. The above function is activated upon the input contacts of external devices such as the safety relay unit are opened.
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The sequence for using the safety function is shown below. <Example> 1. After stopping the actuator, set the servo-on input (Input signal 1 - bit 9 / input data byte 1 - bit 1) to OFF. 2. Make sure the servo state output (Output signal 1 - bit 14 / output data byte 1 - bit 6) is OFF, and open the contacts on external devices (i.e., request to enable the safety function).
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<Monitor Output Signal (EDM)> A monitor output signal (EDM) is an output signal used for detecting error of safety input. This signal is monitored by external detection, and abnormality such as disconnection is detected by changing the safety input signal. When both safety input signals 1 and 2 are turned OFF, the monitor output signal turns ON.
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<Timing Chart> 20msec 以上 20 msec or longer 外部機器の接点 Contact of external device (Open 接点が開(セーフティ機能を要求) (機能作動時に開) when the function is in operation) Contact is open (request to enable the safety function) サーボオン入力 Servo-on input 20msec 以上 20 msec or longer レディ復帰入力...
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WARNING Brake outputs (BK+, BK-) and other inputs and outputs (other than TB1) are not safety-related. Do not design a safety system using these functions. Power module failure may cause the actuator to move in a range equivalent to approximately 18° in output axis. Before using the safety function, make sure to conduct a comprehensive risk assessment of the final application.
Monitor Code <Timing Chart for Monitor Code Execution> Monitor code 1 Monitor code 2 Monitor code 3 Monitor code 4 Monitor code 5 Monitor output execution request Monitoring Monitor data 1 Monitor data 2 Monitor data 3 Monitor data 4 Monitor data 5 Response code Data HOLD...
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<Assignment List of I/O Data to be Used for Monitor Code Execution> Input/Output Signal Name EtherCAT specifications EtherNet/IP specifications Monitor code 1 Output data 1 Input data byte 8 to 11 Monitor code 2 Output data 2 Input data byte 12 to 15 Monitor code 3 Output data 3 Input data byte 16 to 19...
Instruction Code Read instruction code <Timing Chart for Read Instruction Code Execution> Instruction code Data specification Instruction code execution request Instruction code execution completion Read data Response code Data read period When the read instruction code is set to the instruction code and as necessary, to the data specification, and the instruction code execution request is ON, data corresponding to the set read code is set to the read data.
Write instruction code <Timing Chart for Write Instruction Code Execution> Instruction code Write data Data specification Instruction code execution request Instruction code Write in progress processing Instruction code execution completion Response code Set the write instruction code to the instruction code, and set data to write to the write data and as necessary, to the data specification.
Operation panel Use the operation panel to display the driver status and adjust the gain. <Appearance of Operation Panel> 7 セグメント LED 7-segment LED, 7 セグメント LED 7-segment LED, 5 桁目 (上位桁) 5th digit (the upper digit) 1st digit (the lowest digit) 1 桁目...
Operation Buttons <Function List> Button Operation mode Description Status display Displays the next item ▲ Gain adjustment (G1) Writes the value of G1 (PRM121) plus 1 Gain adjustment (G2) Writes the value of G2 (PRM122) plus 1 Status display Displays the previous item ▼...
PARAMETER SETTING Various parameters are available for ABSODEX to set motion conditions. * Before executing [Parameter Setting], be sure to execute the [Load (ABSODEX)] command to load parameters saved in the driver into the editing work. Parameters and Contents <Parameter List (1/13)> Description Setting Range Initial Value...
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<Parameter List (2/13)> Description Setting Range Initial Value Unit Setting Acceleration and deceleration time for home 0.1 to 2.0 Feasible positioning Sets acceleration and deceleration times for home positioning. Acceleration and deceleration take place in accordance with the curve. Home return stop 1 to 2 Feasible Determines if the home return is to be made by “stop”...
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<Parameter List (3/13)> Description Setting Range Initial Value Unit Setting Answer input for positioning and home 1 to 2 Feasible position return 1: Required: Answer input will turn positioning completion output OFF. 2: Not required: Positioning completion output is made at 100 msec. The output time can be changed with PRM47 (output time of positioning completion signal).
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<Parameter List (4/13)><Parameter List (4/13)> Description Setting Range Initial Value Unit Setting AX2R-006 5,947 Note) AX2R-012 1~5,947 (about 330 rpm) AX2R-018 AX1R-022 AX1R-045 4,866 Note) AX4R-009 1 to 4,886 (about 270 rpm) AX4R-022 AX4R-045 Resolution AX1R-075 2,883 Note) 1 to 2,883 setting AX4R-075 (about 160 rpm)
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When the resolution setting is 540,672 P/rev 540,672 : 1 full revolution pulse When the resolution setting is 2,097,152 P/rev 2,097,152 : 1 full revolution pulse The motion amount [pulse] exceeding the set value for every 2 msec will cause Alarm 1. Note 1 The rotation speed N [rpm] with the per-2 msec motion amount P [pulses] is: = per-1 msec motion amount (pulses) / 1 full revolution pulse...
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<Parameter List (5/13)> Description Setting Range Initial Value Unit Setting Resolution setting 1 to 180 Pulse/ Feasible msec 540,672 P/rev Deceleration rate for forced stop Resolution setting 1 to 698 Pulse/ Feasible msec 2,097,152 P/rev When the resolution setting is 540,672 P/rev Speed deceleration will take place for every 1 msec for a forced stop.
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<Parameter List (6/13)> Description Setting Range Initial Value Unit Setting Delay time for forced stop servo-off 0 to 2,000 1,000 msec Feasible Sets delay time for servo-off by forced stop (CN3-17) input causing deceleration and stop when PRM23 is set to 3 (servo-off after stop). Forced stop input 1 to 3 feasible...
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<Parameter List (7/13)> Description Setting Range Initial Value Unit Setting Output 1 during indexing 0 to 99 Feasible Enables to set the output 1 (CN3-46) to be made at what percentage of motion during positioning motion. 0% setting for no output. The output is not issued upon entry of home return (CN3-12) or NC code G28.
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<Parameter List (8/13)> Description Setting Range Initial Value Unit Setting Pulse string input 1 to 4 feasible 1: Pulse/Direction 2: Forward rotation/Reverse rotation 3: A/B phase 4 times 4: A/B phase 2 times Resolution setting 0 to 540,671 270,335 Pulse feasible 540,672 P/rev Power-on coordinate...
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<Parameter List (9/13)> Description Setting Range Initial Value Unit Setting Resolution setting 0 to 135,168 135,168 pulse/rev feasible 540,672 P/rev Encoder output resolution Resolution setting 0 to 524,288 524,288 pulse/rev feasible 2,097,152 P/rev Specify the resolution of encoder output. Enter the number of output pulses of the pulse string output signal. Note 1 When the resolution setting is 540,672 P/rev The A-/B-phase output pulse of the driver counted in four multiples is 4 to 540,672 pulses/rev.
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<Parameter List (10/13)> Description Setting Range Initial Value Unit Setting Function selection of I/O input signal CN3-14 0 to 1 (bit 9) feasible DI_9 0: Servo-on input 1: Program stop input After entering, turn the power off then on again to validate the setting. Function selection of I/O input signal CN3-15 0 to 1 (bit 10)
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<Parameter List (11/13)> Description Setting Range Initial Value Unit Setting Cut-off frequency for low pass filter 1 10 to 1,000 AX1R Series AX2R Series AX4R-009 AX4R-022 AX4R-045 Feasible Note 1 AX4R-075 AX4R-150 AX4R-300 AX4R-500 AX4R-10W Cut-off frequency for low pass filter 2 10 to 1,000 Feasible Note 1...
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<Parameter List (12/13)> Description Setting Range Initial Value Unit Setting Integral gain 0.0 to 65,536.0 feasible Note 1 The integral gain of the result of auto tuning is stored. Proportional gain 0.0 to 65,536.0 feasible Note 1 The proportional gain of the result of auto tuning is stored. Differential gain 0.0 to 65,536.0 feasible...
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<Parameter List (13/13)> Setting Description Initial Value Unit Range Setting Regenerative resistor value 0.1 to 1,000.0 40.0 feasible Set a resistance value [Ω] of the regenerative resistor. Set it to 40 when an optional regenerative resistor is used. Regeneration capacity 0.0 to 1,000.0 feasible Set a resistor capacity [W] of the regenerative resistor.
Types and Characteristics of Cam Curve With ABSODEX, an arbitrary cam curve can be selected with the setting of PRM1. <Cam Curve List> Name Explanation Acceleration and Speed Curves Modified sine curve (MS) Speed The modified sine curve is a cycloid curve (sine curve) with the acceleration peak shifted forth or back (modified).
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Speed Pattern of Cam Curve MC2 If the rotation speed is designated as a unit of “F” in the NC program, using G10, the speed pattern changes according to the angle of travel as shown below. <Speed Pattern of MC2> Speed 速度...
Amount of Home Position Offset and Home Positioning Motion ABSODEX with an absolute type position detector has one home position in one rotation, which is called an actuator home position. The home position of the coordinate system which NC programs refers to is called the user coordinate system home position.
Precautions for Software Limit Using PRM8 (software limit coordinate A), PRM9 (software limit coordinate B), and PRM10 (software limit effective/not effective), software limit can be set. The following precautions should be taken for using software limit. The home positioning explained in “5.3.Amount of Home Position Offset and Home Positioning Motion”...
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Alarm will not occur even if the output axis angle of the ABSODEX is within the motion banned range at the time of power-on start. If the first motion instruction in such condition is to the permitted range, ABSODEX will operate normally. For (a) in “Home Position &...
Judgment of In-position When position deviation within ± in-position range is continuously confirmed after the specified number of sampling times, in-position output signal is output. Judgment and output will be made during both moving and stop. The signal may be always issued in some cases. The following example is for the PRM17 (number of sampling times for in-position) = 3.
Judgment of Positioning Completion This function enables judgment similar to that for in-position judgment, but only when the motion is completed. Once motion is judged to be completed, judgment will not be made until the next motion instruction is completed. The following example is for the PRM17=3.
Correct Setting Of PRM16 (In-Position Range) The correct in-position range varies according to the positioning accuracy requirement. The method for calculating the correct range is described below. <Correct In-position Range> ± y ±y target position 目標位置 θ 拡大すると Enlarged view ...
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When the resolution setting is 2,097,152 P/rev θ: angle (rad). If the resolution of ABSODEX is 2,097,152 (pulses), arc y is small enough to be considered to be a line; sin θ = y / r ....[1] Because θ is very small, the following equation is assumed: sin θ...
G101 (Equal Segment Designation) and Parameter Setting PRM37 (segment position range width for designation of equal segment) and PRM38 (rotation direction for designation of equal segment) for the equal segment designation (G101) program allows to specify rotation direction of the actuator at power-on start and motions after forced stop.
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Motion of G91A-1F□□ and G91A1F□□ PRM38=1 (CW direction), or 2 (CCW direction) When within [1] range for the figure (a) below, executing G101A4;G91A-1F will cause the actuator to move to 4H position. When within [2] range, executing G101A4;G91A1F will cause the actuator to move to 2H position.
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Motion of M70 PRM38=1 (CW direction), or 2 (CCW direction) Within the range [4] in (a), “Equal Segment Designation (G101) & Parameter” of “5.8.G101 (Equal Segment Designation) and Parameter,” executing G101A4;M70; will cause CN3 M code to output the current segment position (segment position 3 .. bit 0 and 1 in the Figure). Outside the range (range [5]) of the PRM37, one previous segment position (segment position 2 ..
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<M Code Output and In-position Output Upon Execution of M70> M Code Output (bit) In-position Binary Display output Segment Position ○ ○ ○ ○ ○ ○ ○ ● ● 1H (in PRM37 setting range) B'00000001 (=D'01) ○ ○ ○ ○ ○...
Using Filters ABSODEX fitted to a low rigidity load equipment may resonate with the equipment. For such application, the built-in digital filters (low pass and notch filters) will help reduce resonance to some extent. PRM62 to 66, 70, 71 are for filters. For details, refer to “Parameter List”...
Filter Switch PRM66 (filter switch) is used to set whether or not the four filters take effect. Each bit of the switches corresponds to respective filters, and the bit value “1” is for “effective” and “0” for “not effective.” <Filter Switch> Switch of low pass filter 1 ローパスフィルタ...
Example of Filter Setting Using Communication Codes First, set the low pass filter 1 to 100 Hz and the notch filter 1 to 200 Hz. Communication code (_denotes space.) L7_62_100 Set PRM62 to 100. L7_64_200 Set PRM64 to 200. L7_66_5 Set PRM66 to 5 (B'0101) Use the communication code L9 to confirm if the written data is correct or not.
Positioning Completion Signal Outputting Time You can enter the positioning completion output outputting time to PRM47 (positioning completion signal outputting time). With this function, the outputting time can be specified between “0 and 1,000 msec.” If PRM47=0, no positioning completion output is issued. If PRM47=0, no positioning completion output is issued and answer input is unnecessary even if PRM13 (answer input at positioning or home return completion) is set at “1: Required.”...
<Example of Speed Curve at Alarm> アラーム 1 発生 Alarm 1 Command 指令速度 speed Actual 実速度 Deceleration is made at speed 非常停止と同じ the same rate as that of 速度で減速する。 emergency stop. 回転速度が 1rpm 以下で The servo is turned off at a サーボオフする。...
Integral Limiter The integral limiter is related to integral control of the control system inside the controller and it can be entered with PRM123 (integral limiter). A value smaller than 1 reduces the undershoot immediately before stoppage and shorten the settling time.
PROGRAM General Description ABSODEX driver with the controller system will enable free setting of actuator rotation angle, moving time, and timer setting with NC programs. Also M code output enables communication with a programmable logic controller. NC Program Capacity The driver can store up to 256 NC programs, which can be selected through external I/O ports.
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<ABSODEX Coordinate System> Parameter 3 パラメータ 3 Actuator coordinate アクチュエータ座標 座標原点 0 分解能の設定が 540672 P/rev の場合 540671(パルス) Home position 0 540671 (pulse): If the resolution is set to 540672 P/rev 2097152(パルス) 分解能の設定が 2097152 P/rev の場合 2097152 (pulse): If the resolution is set to 2097152 P/rev G92 User Coordinate G92 ユーザ座標...
Operation Mode The ABSODEX driver has the six (6) operation modes listed in the table below. For use with a PLC, use the driver in the automatic mode. Under pulse string input mode, the driver can be interfaced with a pulse string output controller. The automatic mode also enables pulse string inputs using NC code G72.
NC Program Format Format NC program starts with “O” at the head of the program, which is followed by the program number. (In the case of the AX-Tools, this block is input automatically.) N is followed by sequence number, NC code, data and the semi-colon (;) at the last. The section separated by the semi-colon (;) is called a block, and the sequence number is sometimes called the block number.
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Sequence number N□□ is not necessarily required. Programs can be executed from the head without relating to the sequence number. However, the sequence number is required, when specifying the place to jump to with J code. When A code (movement amount) only is written in one block, F value (moving time or velocity) is the value set in the previous block.
Code List <NC code list> Code Function Data Range Remarks 0 to 255 can be selected from I/O. Program No. 0 to 999 o is automatically added. Sequence number 0 to 999 Can be omitted. Preparation function 0 to 999 Refer to “G Code List”...
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<G Code List (1/3)> Group G Code Function Description To position at A with speed F <Input Method> Positioning G1A□□F□□; (G01) A□□F□□; G1 (G01) can be omitted. Under continuous rotation at the speed A. If a program stop input is supplied during continuous rotation, deceleration and stop are caused, followed by stoppage of program execution.
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<G Code List (2/3)> Group G Code Function Description Delay to shift to the next block. Dwell <Input Method> (G04) G4P□□.□□; Acceleration takes place for the time specified by “P” for continuous rotation. Acceleration time for continuous rotation <Input Method> (G08) G8P0.5;...
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<G Code List (3/3)> Group G Code Function Description Designation of rotation Unit of “F” is rpm. Note 1 number Moving speed is specified by the maximum rotation number. Unit of “F” is second. Time designation Moving time is specified. The value of “A”...
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When an angle is specified with (G105) The driver will convert the angle to pulse for processing. When the set angle cannot be accurately converted to pulses, the angle will be converted to the nearest pulse. Consequently, the program that will specify an angle repeatedly using incremental dimension (G91) will cause cumulative error depending on the set angle.
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<For G101A4> <Coordinate System of Segment Number Designation> ユーザ座標原点 Home Position of User Coordinate 割出し数での座標 Coordinate system by indexing numbers -450 ゚ -360 ゚ -270 ゚ -180 ゚ -90 ゚ 0 ゚ 90 ゚ 180 ゚ 270 ゚ 360 ゚ 450 ゚...
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<Motion Example 3> 0 [0 ゚] 原点 Home position 実際の移動 Actual travel (shortest route) (近回り) 3[-90 ゚] 1[90 ゚] (-1[-90 ゚]) (-3[-270 ゚]) 指令 Command 2 [ 180 ゚] (-2 [-180 ゚]) 上段は、実際の移動割出し数[角度]を、 The upper stage indicates the actual travelling indexing 下段は、指令の割出し数[角度]を表す。...
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<M Code List> Group M Code Function Description After completion of the current block, the program stops. Program Stop When the start input is turned ON, program execution (M00) starts with the next block. The program terminates to return the head block of the End of program program.
ABSODEX Status at Power-on Start Program No. Upon power-on startup, the program number “0” is selected. For starting other program, the program number selection is required before the start signal input. Dimensions Upon power-on start, the following dimensions are set. Angle designation (G105) Time designation (G11) Absolute (G90)
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Driver Panel Under normal condition (without alarm), (dr and dot) will light on the 7 segment LED (3rd and 2nd digits from the right). The 7-segment LED (1st digit from the right) shows the operation mode. In this case, ABSODEX is operable.
NC Program Example The following explains NC program examples. Unless otherwise noted, the coordinates have returned to 0° position prior to start of the program. Absolute dimension (G90), angle designation (G105) and time designation (G11) Create an indexing program, using angle and time units at the 0 ゚...
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Pulse designation (G104) 0 ゚ Designate the traveling amount in pulses. ② 2097152 pulses 2097152 パルス (180 ゚) <Program> When the resolution setting is 540,672 P/rev When the resolution setting is 2,097,152 P/rev N1G90.1G104G11; N1G90.1G104G11; N2A270336F2; N2A1048576F2; N3M30; N3M30; Full revolution absolute, pulse Full revolution absolute, pulse designation, designation, time...
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Gain multiplication change (G12), dwell (G04) 0 ゚ ② Use the gain multiplication change function to index and turn the servo off. [3][4] ③④ <Program> N1G90.1G105G11; [1] Full revolution absolute, angle, time 90 ゚ N2A90F1; [2] Travel to the 90° position in 1 sec. N3G04P0.2;...
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Brake application (M68), brake release (M69) and M code output Control the brake of ABSODEX equipped with a brake. Issue an M code after an action to notify the external programmable logic controller of completion of the action. <Program> N1G90.1G105G11;...
COMMUNICATION FUNCTIONS (CN1: USB) Through USB port (CN1), operation mode switching and data setting can be done with a personal computer etc. Driver (AX-Tools installed) USB port (mini-B type) Communication Codes Kinds of Code Communication codes are classified into three code groups starting with M, S, and L, each having the functions as described below.
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Communication Codes and Data Communication codes are sequentially transmitted in ASCII codes, and with CR (carriage return code 0DH) added at the end. When data are required for communication code (L7, and L9), insert space (20H) between a code and data, or between data. The driver after having received the communication code will return the following return value, listed in the above table, and CR, and LF (line feed code 0AH).
Parameter Setting Method To enter a parameter, use communication code “L7” (parameter data input) and key-in “L7_parameter number_setting ↵. (“_” indicates a space and ↵ indicates a Enter key.) When the unit of set value is a pulse, the prefix of “A” to the setting value enables setting with an angle unit.
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NC Program Input (L11) and its Return Value Inputting NC program to the ABSODEX driver will send out NC program following L11. The return value is “0” for normal, and if there is a problem with the sent NC program, the block number in question and the error content number are returned.
Communication Code List Operation Mode Switching <Operation Mode Switching Code> Code Description Input Data Type Remarks Mode setting for power-on Note 1 Automatic mode M1[CR] Enables to execute programs continuously. Mode in which programs are executed block by Single block mode M2[CR] block.
Motion Instructions <Motion Instruction Codes> Code Description Input Data Type Remarks Same function as CN3 program start input Start S1[CR] (Auto run, single block) Program stop S2[CR] Same function as CN3 program stop input S3_[NC data][CR] MDI & execution One block of NC code is input and executed. <Example>...
Data Input and Output <Data Input and Output Code (1/3)> Code Description Input Data Type Output Data Type [Alarm Number] [CR] [LF] <Example> Alarm number output L1[CR] ALM1_ALM2 ••• [CR] [LF] NO ALARM [CR] [LF] Not to be used Current position output [Position Data] [CR] [LF] Unit: pulse L3[CR]...
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<Data Input and Output Code (2/3)> Code Description Input Data Type Output Data Type L11_[NC Program] [CR] <Example> NC program input 0 [CR] [LF] L11_o100N1A90F1; N2G91A45; N3G90A45;N4J1;M30; [CR] L12_[NC Program Number] [CR] [NC Data] [CR] [LF] NC program output <Example> <Example>...
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<Data Input and Output Code (3/3)> Code Description Input Data Type Output Data Type [Mode] [CR] [LF] Mode output L21[CR] <Example> M1 [CR] [LF] L22~L Not to be used [Serial number] [CR] [LF] Serial actuator number L89[CR] <Example> output Ser.1234567 [CR] [LF] The L89 communication code will not function with AX-Tools that has a function to automatically display the serial number.
Communication Methods Writing data into and reading from ABSODEX driver using communication codes requires a personal computer etc. Communication Examples The following are the examples of control method of ABSODEX using the communications. Connect a PC and communicate. ( _ denotes space, and ↵ denotes the Enter key.) ...
GAIN ADJUSTMENT WARNING Keep hands away from the rotating part as sudden motion may take place during gain adjustments or trial run. Make sure of the safety in the full revolution of the actuator. Turn on the power and adjust. ...
What is Gain Adjustment? Gain adjustment indicates adjustment of the servo gain suitable for the installed load to achieve operation of the ABSODEX at the best performance. G1 and G2 are adjusted with the push buttons on the front panel, or by changing PRM121 and PRM122.
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WARNING KEEP HANDS OFF from the rotating part as sudden motion may take place during gain adjustments. Make sure of the safety for the full revolution of the actuator before turning it on. Make sure that the safety is assured to operate the actuator in case the unit is operated from the place unable to confirm the motion.
Gain Adjustment Method There are two methods for gain adjustment: auto tuning and manual tuning. Auto Tuning Function While oscillating with the load installed, and the P, I and D gain parameters are automatically obtained through calculation of the load according to the acceleration and output torque at the time.
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Auto Tuning Procedures The flowchart of auto tuning is shown below. <Auto Tuning Flowchart> 始め START AX-Tools と接続し、 Auto Tuning Connect the unit with the AX- 電源を投入 Tools and turn the power ON. If L7_83_1 is sent in the servo-off state, swinging begins and normal auto tuning is conducted.
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Auto Tuning with Limitation in the Rotation Range of ABSODEX (Such as a Stopper or Piping or Wiring in the Hollow Shaft) 1. According to the auto tuning procedure document, turn the ABSODEX servo off. 2. Oscillation of the auto tuning action begins at clockwise rotation.
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4. If auto tuning fails during operation described in 3., an excessive friction load is probable. Increase the auto tuning torque (PRM87) in 100 increments. In this case, note that the force exerted on the stopper, piping and wiring increases. 5.
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Conversion from Auto Tuning to Manual Setting How to replace the result of auto tuning with manual setting is described here. 1. Read the inertia value entering (PRM120) of the auto tuning result. Let the readout value in response to communications code “L9_120” be “X.” 2.
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Manual Tuning The manual gain adjustment flowchart is shown below. <Flowchart of Gain Adjustment> 始め START Set it with the push buttons on the driver panel or via AX- Tools. G1 を 8 にセット Set G1 to 8 G2 を 0 にセット Set G2 to 0 The shipment settings are “8”...
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Parameter Setting and References Setting of parameters and references is done by communication codes using a personal computer. Parameter reference and setting by start-up adjustment supporting tool “AX-Tools” Select “Edit > Read > Parameter” to load the parameter set value of the ABSODEX driver into the AX-Tools.
Network Operation Mode Network operation mode is a mode that can be used for the reduced wiring specification - EC (EtherCAT) and -EN (EtherNet/IP). Point Table Operation The point table operation runs with the point table data within ABSODEX driver. The point table data can be referred to/set via the programmable logic controller.
Point Table Data The point table has a common table and table 0 to 63 data. As with parameters, read and write the value of each data communications codes, or instruction codes from programmable logic code. <Point Table Data List (1/2)> Corresponding Table No.
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<Point Table Data List (2/2)> Correspondi Table No. Description Setting Range Initial Value ng PRM No. Travel speed unit 0 to 2 0: Travel speed unit set to the common table 1: Rotation speed (G10) 2: Time (G11) Resolution setting -540,672 to 540,672 540,672 P/rev...
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A table consists of five items: “ Command,” “Travel Unit,” “Travel Speed Unit,” “A code / P The required items vary depending on the contents of command. code,” and “F code.” <List of Network Operation Mode Command Combination> Travel speed A code / P Command Travel unit...
Setting Examples Rotation operation with the common table <Operation Command Equivalent to NC Program G90G105G11A90F3> Table Description Setting value Behavior Command Absolute dimension Common Travel unit Angle unit table Travel speed unit Time Command Travel unit Travel to the 90-degree position of absolute coordinate in 3 sec.
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Home positioning <Operation Command Equivalent to NC Program G28> Table Description Setting value Behavior Command Home positioning Travel unit Travel speed unit Ignores the setting value Hereinafter, described as “-” A code / P code F code Designation of segment numbers <Operation Command Equivalent to NC Program G101A4>...
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Release of brake <Operation Command Equivalent to NC Program M69> Table Description Setting value Behavior Command Release of brake Travel unit Travel speed unit A code / P code F code 2023-09-22 SM-A63469-A/2...
Data Input Operation The data input operation uses data received from the programable logic controller to operate ABSODEX. This allows to change the operation contents of ABSODEX only by changing the communication data from the programable logic controller. How to Operate 1.
Input Data <Command List> Setting value Program No. selection input Description bit3 bit2 bit1 bit0 Absolute dimension (G90) Full revolution absolute dimension (G90.1) CW direction absolute dimension (G90.2) CCW direction absolute dimension (G90.3) Incremental dimension (G91) Full revolution incremental dimension (G91.1) Home positioning (G28) Designation of segment numbers (G101) Change of gain magnification rate (G12)
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<A Code /P Code List> Setting value Description A code / P code Angle : -360,000 to 360,000 ×1,000 [degree] When the resolution setting is 540,672 P/rev : -540,672 to 540,672 [Pulse] Pulse When the resolution setting is 2,097,152 P/rev 32bit : -2,097,152 to 2,097,152 [Pulse] Indexing/segment numbers...
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Input Data Setting Example Travel from the current position clockwise to the 90° position in 1 sec. <Operation Command Equivalent to NC Program G91.1G105G11A90F1> Setting value Display Name Description Note 1 Program No. selection input Full revolution incremental dimension (G91.1) Travel unit selection input Angle unit (G105) Travel speed unit selection...
APPLICATION EXAMPLES <List of Application Examples> Item Action Specification Point 10.1. Product Type Workpiece change without Change the program according to the workpiece type. Change setup change Change the program according to the stopping 10.2. Shortest Route Random indexing position. Indexing Shortest route is used for the direction of rotation.
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Program key point (Creation example of AX-Tools) <Editing Equal Segment Program> Program No. 0, for workpiece A Change the setting of “4. Shift amount of home position” to shift the indexing reference position. Program No. 1, for workpiece B When using an NC program together, be careful of the shift amount of home position.
Shortest Route Indexing Application Workpiece stocker Application example Designate from a programmable logic controller one of four stocker positions to position there. Rotation follows the shortest route. (Rotation at larger than 180° does not occur.) <Workpiece Stocker> Work place ...
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<Program No. 2> G11; Change the unit of F to the time (sec) G101A4; Segment the full revolution into four. G90.1A1F0.5; Shortest route absolute, stocker (2) travel to workplace in 0.5 sec. M30; End of program <Program No. 3> G11; Change the unit of F to the time (sec) G101A4;...
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<Program Example 2> In case of angle designation <Program No. 1> G105G11; Change the unit of A to the angle (°) and unit of F to the time (sec). G90.1A0F0.5; Shortest route absolute, stocker (1) travels to 0° in 0.5 sec. M30;...
Crimping Application Indexing table having a crimping process (or positioning pin insertion mechanism) Application example Eight-segment indexing table including the crimping process. The crimping process restricts the output axis. (The output axis is restricted, too, when the positioning pin is inserted.) The ABSODEX used here is the type equipped with no brake.
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<Dwell Setting> If a brake is used, and if the friction force is large or rotation is slow, there may be position deviation. Braking may start before full settlement is obtained. In this case, use a dwell instruction (G4P□) to add a delay before the brake is applied, reduce the setting of PRM16 (in-position range), or take other measures.
Pick and Place (Oscillation) Application Pick-and-place unit where each rotation is within a full revolution. Application example 180° oscillation To avoid the twist in the piping or wiring, rotation must be within a full revolution. A mechanical stopper is provided to stop moving beyond the operation range. <Pick-and-place>...
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Upon power-on, ABSODEX assumes that the output axis is located in the range of -180.000° to +179.999°. (If the power is supplied in the 190° position, the -170° position is recognized.) Accordingly define the 180° position in the banned zone if there are interfering matters in the full revolution.
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Use PRM45 (power-on coordinate recognition range). In the default parameter state, the power-on coordinate system is between -180.000° and 179.999° as mentioned in [1]. You can change PRM45 to change the power-on coordinate system arbitrarily. If this function is used to place the border of the coordinate system in the banned zone, there is no need to determine the home position so that the 180°...
Indexing Table Application Return to the power-off indexing position and start to index. Application example Use a four-segment indexing table and rotate clockwise. When work is started, return to the last indexing position of the previous day. <Indexing Table> ...
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Direction of rotation “G90.1” causes the shortest route travel. After the power is turned on, a travel occurs to the designated indexing position on the shortest route even if the table has been manually moved. Execution of the number immediately after the saved one causes indexing to the position following the one indexed last time.
Continuous Rotation Application Stop the shaft, which keeps rotating during regular operation, at the designated position upon a stop input. Application example Roll feeder <Roll Feeder> ABSODEX Program key point <Continuous Rotation “G07”> Add a hyphen “-” before the rotation speed value for counterclockwise rotation like “G07A-10.” Enter the G08 (acceleration time of continuous rotation) and G09 (deceleration time of continuous rotation) settings.
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<Program Example 6> <Program No. 1> G11; Change the unit of F to the time (sec) G101A36; Segment the full revolution into 36. G08P0.5; Set the continuous rotation acceleration time at 0.5 sec. G09P0.5; Set the continuous rotation deceleration time at 0.5 sec. G07A-20;...
MAINTENANCE AND TROUBLESHOOTING DANGER TURN OFF POWER when making maintenance inspection or changing switches in the driver with the side cover removed as electrical shock due to high voltage can occur. Do not attach or remove connectors with the power on. ...
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The product is supplied for use by the persons who have proper expertise in electrical or mechanical engineering. CKD will not be liable for bodily injuries or accident caused by the use by the people who has no or little knowledge in electrical and mechanical fields, and by the people who is not thoroughly trained for using ABSODEX.
Loose screw and connectors Check for looseness. Re-tighten screws and connectors. Abnormal noise from actuator Confirm by hearing. Request CKD to repair. Cuts and crack in cables Inspect visually. Replace faulty cable. Check the power supply system to Confirm the supply...
Troubleshooting <Troubleshooting (1/4)> Symptom Probable Cause Countermeasures Voltage is not measured (confirmed by a Check the power system. tester). Power does not turn on. Fuse inside the driver is blown. Replace or repair the driver. Gain adjustments are not made. ...
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<Troubleshooting (2/4)> Symptom Probable Cause Countermeasures The actuator is loosely tightened. Tighten bolts. Retighten without fail. Load is excessive. Reduce speed. Connection of the drive to actuator is not Check the cable connectors. right. (Refer to “System Configuration”...
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<Troubleshooting (3/4)> Symptom Probable Cause Countermeasures Power voltage is low. Check the power system. Instantaneous power failure has Check the power system. occurred. Power resumed immediately after power Turn off power, and turn it on after Alarm 6 lights.
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<Troubleshooting (4/4)> Symptom Probable Cause Countermeasures The program area is full. Delete unnecessary programs. Program data is broken. Clear the program memory area and enter again. (L17_9999) Write protection state Check the start input wait output. The program can be stored during When the program is start input wait output state.
When the output axis of the actuator is manually rotated without power-on with the driver and actuator connected, torque pulsation may be felt, but this is not abnormal condition. When the above countermeasures will not help troubleshooting, contact CKD. The product may not be accepted for repair depending on its condition.
ALARMS An error to ABSODEX will display an alarm number in the 7-segment LED on the front of the driver. The second digit and the first digit from the right of 7-segment LEDs show the alarm number and details of the alarm, respectively. At the same time, alarm outputs of EtherCAT and EtherNet/IP I/O (Output signal 1 - bit 11 and 12 / output data byte 1 - bit 3 and 4) will also be ON.
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<Alarm List (2/4)> Alarm Alarm Description segment Remarks output An actuator different from the previous one is connected (model error) Actuator/Driver combination Alarm 1 abnormal An actuator different from the previous one is connected (serial number error in same model). Error caused by load factor calculation Alarm 1 Error caused by load factor calculation...
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<Alarm List (3/4)> Alarm Alarm Description segment Remarks output A forced stop input has been supplied when the servo-on-after-stop parameter (PRM23) is set at “1.” A forced stop input is supplied when the servo-on- after-stop parameter (PRM23) is set at “1.” Forced stop input has been Alarm 2 made...
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<Alarm List (4/4)> Alarm Alarm Description segment Remarks output The no-answer time after an M-code output exceeds the PRM11 setting. The no-answer time at positioning completion output exceeds the PRM11 setting. No answer error Alarm 2 A start input is supplied while an answer is waited for.
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Alarm 3 Alarm 3 is displayed when the power is turned on with a wrong combination between the actuator and driver to urge the operator to check the connection. Alarm 3 is temporarily removed upon resetting, but it is displayed again after the power is turned off then on again.
Servo Status for Alarms Alarm 1, 2, 4, 5, 6, 9 (PRM23=3), A, F and L Servo OFF Alarm 0, 3, 7, 9 (PRM23=1), C, E, H, P and U Servo ON When an alarm occurs while an NC program is executed, the program execution will be terminated to turn into the servo conditions as described above.
Operation of this equipment requires detailed installation and operation instructions provided in the instruction manual intended for use with this product. This manual should be retained with this device at all times. Manufacture’s name: CKD Corporation <Applicable Standards> Item UL File No.
Precautions for Using the Driver Installation Location and Installation Environment Pollution degree <Pollution degree> Pollution degree Install device in pollution degree 2 environments. If this product is being used in a pollution degree 3 environment, install the driver within a control panel having a construction that is free of water, oil, carbon, metallic powder, dust, etc.
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Connection to Power and Actuator (CN4A, CN4B, CN5) L1, L2, L3 (CN4A), L1C, L2C (CN4B) Connect to the power supplies using the connectors provided. To use with 3-phase power supply, connect the 50/60 Hz power cables to the L1, L2, L3, L1C and L2C terminals.
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Cable End Treatment Stranded cable: Peel off the sheath of the cable and twist it to use. At the time, be careful to avoid a short circuit across the element wire of the conductor and adjacent pole. Do not solder the conductor; otherwise poor continuity may be caused. <End Treatment Drawing>...
System Configuration Example <Applicable Cable> Item Wire Range (AWG) 14 (75ºC, Cu Wire Only) Wiring terminal: Terminal must be wired according to the description given in “1.PRODUCT CONFIGURATION.” 2023-09-22 SM-A63469-A/2...
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Rating of the Driver <Rating of the Driver> Item AXD-SA2 AXD-HA2 Voltage AC200-240V AC200-240V Rated current 5.5A/3.2A 9.0A/5.2A Power Input Number of phase 1-Phase/3-Phase 1-Phase/3-Phase Frequency 50/60Hz 50/60Hz Voltage AC200-240V AC200-240V Rated current 0.12A 0.12A Control Input Number of phase 1-Phase 1-Phase 1-Phase...
Short Circuit Current Rating Suitable for use on a circuit capable of delivering not more than 5 kA rms Symmetrical Amperes, 240 Volts Maximum. MODEL: AXD-SA2,AXD-HA2 SCCR: 5kA When protected by CC, G, J or R class fuses, or when protected by a circuit breaker having an interrupting rating not less than 5 kA rms Symmetrical Amperes, 240 Volts Maximum.
External Power External 24 VDC of CN3 and TB1 must be supplied from Class 2 power unit. Overheating Protection This product is not provided with the motor overheating protection specified in UL61800-5-1. If your system in which this product is to be used requires motor overheating protection, take appropriate measures, such as implementing a motor overheating detection.
SUPPORT FOR EUROPEAN STANDARDS If this product is used as EN-compliant application, be sure to read this section before use. A product on which a CE and a UKCA marks are attached is compliant with European Standards. A product on which no marks are attached is not compliant with European Standards.
Precautions on Operation in EU Member Countries and U. K. Installation Conditions Be sure to observe the following installation conditions to operate our product safely. Over voltage category: III Pollution degree: 2 Protection Against Electric Shock The product is designed to comply with the protective class I structure. The power supply circuit, primary control circuit and secondary low voltage signal control circuit (inputs/outputs of CN1, CN2, CN3, CN6, and TB1) are separated by reinforced isolation.
Test Operation Perform test operation in the final installation state. Provision of External Overcurrent/Short- Circuit Protective Device Install a circuit-breaker (IEC/EN 60947-2) to the line side of each driver. The rated current of the breaker is as shown in “Circuit Breaker Capacity” table below. A reference model is also shown in “Reference Model”...
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Compatible Actuators The driver models and their compatible actuators that can be used in combination are as indicated in the table below. Driver Type and Compatible Actuator Driver Model Compatible Actuator AX1R-022 AX1R Series AX1R-045 AX1R-075 AX2R-006 AX2R Series AX2R-012 AXD-S* AX2R-018 AX4R-009...
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Safety Function (CN6) The safety function employed in this product, STO: Safe Torque Off, is such that the power that can cause rotation of actuator is not applied by opening the contact connected to CN6. Within 5 ms after interrupting the safety circuit, the power to rotate the actuator is removed. If the safety function is used, make sure to conduct a comprehensive risk assessment of the final application and check if the STO function detailed in “Safety Function Parameters”...
Operating Environment <Driver> Condition Temperature Humidity Atmospheric Pressure 90%RH or lower, no During operation 0 to 55ºC 86 kPa to 106 kPa condensation allowed 90%RH or lower, no During storage -20 to 65ºC 70 kPa to 106 kPa condensation allowed During 90%RH or lower, no -20 to 65ºC...
Installation Method Installation methods are shown in “Installation of Driver (in case of 3 phases)” table below and “Installation of Driver (in case of single phase)” table below. Install the designated noise filter and zero-phase reactor in the inputs and outputs of the driver and build in a conductive enclosure.
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<Parts to be Used> Applicatio Part Name Model Manufacturer OKAYA ELECTRIC INDUSTRIES CO., 3SUP-EF10-ER-6 LTD. 3 phases NF3010A-VZ SOSHIN ELECTRIC CO., LTD. Input filter NF2015A-OD Single NF2016A-UP SOSHIN ELECTRIC CO., LTD. phase NF2016A-UPF Zero phase reactor RC5060ZZ SOSHIN ELECTRIC CO., LTD. OKAYA ELECTRIC INDUSTRIES CO., RSPD-250-U4 Single...
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On the actuator side, strip the power and encoder cables sheaths as close to the actuator as possible, and ground the shield. (See the figure below.) <Grounding Example on Actuator Side> FG clamp Equipment (conductive part) 2023-09-22 SM-A63469-A/2...
The scope of warranty shall cover the delivered product only, and shall not cover losses induced by a defect of the delivered product. Confirmation of compatibility Customers are responsible for confirming the compatibility of the CKD product with their system, machine, and device. 2023-09-22...
REFERENCE INFORMATION Driver Specifications Specifications of AXD-S Type Driver, AXD-H Type Driver <General Specifications of AXD-S Type Driver / AXD-H Type Driver> Item Description AXD-S 400W 1. Rated output AXD-H 800W Rated voltage 1-Phase or 3-Phase 200 to 240 VAC Frequency 50/60Hz 2.
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Item Description 9. Use/storage ambient humidity 90%RH or lower, no condensation allowed 10. Atmosphere Free from corrosive gases, and dust 11. Anti-vibration 5.9 m/s AXD-S About 1.0 kg 12. Mass AXD-H About 1.5 kg AXD-S W50*H160*D160 13. Dimension AXD-H W70*H160*D160 14.
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<Performance Specifications of AXD-S Type Driver / AXD-H Type Driver> Item Description 1. Number of Controlled Axes 1 axis, 540,672 pulses/rotation (2,097,152 pulses/rotation) 2. Angle Setting Unit ° (degree), pulse, and number of indexes 3. Angle Setting Minimum Unit 0.001°, 1 pulse (= About 2.4 seconds [0.00067 degrees] 4.
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Specifications of EtherCAT and EtherNet/IP I/O signals For the I/O data and signal names of the connector (CN3) connected with the programmable logic controller, refer to “4.HOW TO USE .” For the connection method, refer to “1.PRODUCT CONFIGURATION.” 2023-09-22 SM-A63469-A/2...
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