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Summary of Contents for Dover Marathon V-4224
- Page 1 PLAY IT SAFE! OPERATION, MAINTENANCE AND INSTALLATION MANUAL VERTICAL RECYCLER BALER V-4224 CE RATED MODEL VERNON, AL - FAYETTE, AL YERINGTON, NV - CLEARFIELD, PA Marathon Equipment Co. OMI Manual No. 0011CE, Rev. 02/02...
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Page 2: Table Of Contents
CONTENTS SECTION 1 - Operation Introduction ..............1-1 EC Declaration of Conformity........1-2 Pre-Operating Instructions ........1-3 Controls ............... 1-4 Control Description ............1-5 Operating Instructions Making A Bale ........... 1-6 Bale Tie Off/Bale Eject ........1-7 Diagram ..........1-8 Tie Slot Cleaning ............ -
Page 3: Section 1 - Operation
1 OPERATION INTRODUCTION THANK YOU FOR PURCHASING A MARATHON VERTICAL BALER. This product is designed to give you reliable service and superior performance for years to come. To guarantee top performance and the safest operation of the baler, each person involved in the operation, maintenance and installation of the baler should read and thoroughly understand the instructions in this manual and follow all warnings. -
Page 4: Ec Declaration Of Conformity
1 OPERATION P.O. Box 1798 Vernon, AL 35592-1798 800-633-8974 205-695-9105 http//www.marathonequipment.com EC DECLARATION OF CONFORMITY The Supply of Machinery (Safety) Regulations 1992 Pursuant to The Council of The European Communities Directive 89/392/EEC, as amended by 91/36P/EEC The Machine/Installation: PRODUCT: V-4224 Vertical Recycler Baler SERIAL NUMBER: As specified for EC export YEAR OF MANUFACTURE: 2006 The above has been developed, designed and manufactured in accordance with the above relevant... -
Page 5: Pre-Operating Instructions
1 OPERATION PRE-OPERATING INSTRUCTIONS STAND CLEAR WHILE BALER IS IN OPERATION. WARNING: DO NOT OPERATE BALER UNTIL OPERATING INSTRUCTIONS ARE THOROUGHLY UNDERSTOOD. NEVER ENTER ANY PART OF THE BALER UNLESS THE DISCONNECT SWITCH HAS BEEN TURNED OFF AND PADLOCKED. Before starting the baler, be sure no one is inside. -
Page 6: Controls
1 OPERATION C O N T R O L S RED WARNING LIGHT KEYED ON/OFF SWITCH AUTOCYCLE BUTTON EMERGENCY STOP BUTTON MANUAL UP BUTTON MANUAL DOWN BUTTON BALE MADE LIGHT RESET INTERLOCK OVERRIDE FEED GATE *SEE CONTROL DESCRIPTION ON FOLLOWING PAGE POWER UNIT CONTROL PANEL BALE DOOR... -
Page 7: Control Description
1 OPERATION CONTROL DESCRIPTION ON-OFF (Keyed Selector Switch) Turning this switch to the ON position activates the other controls in the control panel. The baler can not be operated unless the key is in the switch and the switch is in the ON position. -
Page 8: Making A Bale
1 OPERATION OPERATING INSTRUCTIONS - MAKING A BALE WA R N I N G : DO NOT O P E R ATE BALER UNTIL O P E R ATING INSTRUCTIONS A R E UNDERSTOOD. See page 1-4 for control panel layout. IN CASE OF EMERGENCY: Push the large red button to STOP... -
Page 9: Bale Tie Off/Bale Eject
1 OPERATION OPERATING INSTRUCTIONS - BALE TIE OFF/BALE EJECT When the “BALE MADE” light comes on it is time to tie off the bale and eject the bale from the baler. See page 1-4 for control panel layout and location. See the following page for a diagram of the following steps. -
Page 10: Diagram
1 OPERATION DIAGRAM - BALE TIE OFF/BALE EJECT FRONT VIEW OF BALER SIDE VIEW FEED GATE OPENS WHEN BALE DOOR IS OPENED PLATEN BALE TIE SLOTS BALE TIES ENTER BALE TIES THROUGH PLATEN FOLLOW LOOPED END FIRST WIRE GUIDES BALE TIE SLOTS BALE TIES EXIT THROUGH FLOOR BALE CHAMBER... -
Page 11: Tie Slot Cleaning
1 OPERATION TIE SLOT CLEANING AT TIMES THE TIE SLOTS MAY BECOME OBSTRUCTED WITH MATERIAL AND PREVENT THE WIRE TIES FROM PROPER INSERTION THROUGH THE SLOTS AND AROUND THE BALE. THE BALER IS SUPPLIED WITH A SLOT CLEANING TOOL FOR RODDING OUT THE TIE SLOTS. TO USE, INSERT THE TOOL INTO THE BLOCKED SLOT AND PUNCH OR DRAG THE MATERIAL OUT. -
Page 12: Decals
These labels are subject to wear and abuse due to the nature of the operation. THESE DECALS MUST BE MAINTA I N E D. Additional decals may be purchased through your distributor. DESCRIPTION 06-2682 MARATHON LOGO/A DOVER COMPANY 06-3309 CE RATED DANGER STRIPE (275mm) 06-2582 NO ACCESS FOR UNAUTHORIZED PERSONS... -
Page 13: Decal Placement
1 OPERATION DECAL PLACEMENT 1-11... -
Page 14: Section 2 - Maintenance
2 MAINTENANCE LOCK-OUT & TAG-OUT INSTRUCTIONS FOREWORD: Before entering any part of the baler, be sure that all sources of energy have been shut off, all potential hazards have been eliminated, and the baler is locked-out and tagged-out in accordance with O S H A and ANSI requirements. -
Page 15: Supporting Of Platen
2 MAINTENANCE SUPPORTING OF PLATEN WARNING: BEFORE ENTERING BALE CHAMBER FOR SERVICE, BE SURE THAT THE PLATEN IS SECURELY SUPPORTED. AT A MINIMUM, USE TWO WOODEN 100mm x 100mm BEAMS (GOOD CONDITION), CUT TO FIT SNUG IN EACH REAR CORNER OF THE CHAMBER WHILE SUPPORTING THE PLATEN IN THE UP POSITION. -
Page 16: Periodic Maintenance
2 MAINTENANCE PERIODIC MAINTENANCE WARNING: BEFORE PERFORMING ANY MAINTENANCE OR SERVICE PROCEDURES ON THE BALER, MAKE SURE THE BALER IS LOCKED-OUT AND TAGGED-OUT PER THE INSTRUCTIONS ON PAGE 2-1. FOR MAINTENANCE INSIDE THE BALE CHAMBER, SEE THE PLATEN CHOCKING PROCEDURE ON PAGE 2-2. MONTHLY Check external hoses for chafing, rubbing, leakage, or other deterioration and damage. -
Page 17: Pressure Setting
2 MAINTENANCE PRESSURE SETTING DANGER: DO NOT CLIMB ON SIDES OF BALER. USE A LADDER OR WORK PLATFORM WHEN WORKING ON TOP OF THE BALER OR OTHER AREAS OF THE BALER THAT CAN NOT BE REACHED FROM GROUND LEVEL. WARNING: FEED GATE WILL EXTEND ABOVE THE TO P OF THE BALER WHEN THE FEED GATE IS RAISED. -
Page 18: Interlock Testing
2 MAINTENANCE PRESSURE SETTING AND INTERLOCK TESTING DANGER: DO NOT CLIMB ON SIDES OF BALER. USE A LADDER OR WORK PLATFORM WHEN WORKING ON TOP OF THE BALER OR OTHER AREAS OF THE BALER THAT CAN NOT BE REACHED FROM GROUND LEVEL. WA R N I N G : FEED GATE WILL EXTEND ABOVE THE TO P OF THE BALER WHEN T H E FEED GATE IS RAISED. -
Page 19: Cylinder Removal And Rebuilding
2 MAINTENANCE CYLINDER REMOVAL AND REBUILDING DANGER: DO NOT CLIMB ON SIDES OF BALER. USE A LADDER OR WORK PLATFORM WHEN WORKING ON TOP OF THE BALER OR OTHER AREAS OF THE BALER THAT CAN NOT BE REACHED FROM GROUND LEVEL. WARNING: FEED GATE WILL EXTEND ABOVE THE TOP OF THE BALER WHEN THE FEED GATE IS RAISED. -
Page 20: Feed Gate Latch Adjustment
2 MAINTENANCE FEED GATE LATCH A D J U S T M E N T NOTE: Adjustment is made by tightening or loosening the TENSION ADJUSTMENT NUT with the feed gate in the up position. Spring tension should not exceed 5 lbs to prevent excessive wear on the feed gate latch and striker. -
Page 21: Principles Of Operation
2 MAINTENANCE PRINCIPLES OF OPERATION OPERATING CHARACTERISTICS: With the key switch in the ON position, and the bale door and feed gate closed, pressing the AUTOCYCLE push button will cause the machine to operate one complete cycle. Pressing the AUTOCYCLE switch closes three sets of contacts: (1) energizes Relay 1, (2) energizes Relay 2, (3) energizes the motor starter coil. -
Page 22: Charts
2 MAINTENANCE CHARTS ELECTRICAL REQUIREMENTS 5 HP 400V 3 PHASE 50HZ VOLTAGE 208 VAC 230 VAC 400 VAC/50 HZ FULL LOAD 16.7 15.2 AMPERAGE DISCONNECT 30 AMP 30 AMP 30 AMP SIZE (MAX) TIME DELAY 30 AMP 25 AMP 15 AMP FUSE (MAX) INVERSE TIME 40 AMP... -
Page 23: Panel Box
2 MAINTENANCE PANEL BOX GROUND TERMINAL TIMER BLOCK OVERLOAD ADJUSTMENT MOTOR STARTER W/OVERLOADS GROUND RELAYS AND BASES TERMINAL STRIP 2 AMP FUSE 2-10... -
Page 24: Power Unit
2 MAINTENANCE POWER UNIT DIRECTIONAL CONTROL COUNTERBALANCE VALVE VALVE RELIEF VALVE (RV1) PUMP SUBPLATE PUMP/MOTOR ADAPTER CLEAN OUT COVER HUB COUPLING BREATHER CAP MOTOR SUCTION FILTER (LOCATED IN RESERVOIR) SIGHT GAUGE NOTE: See RECOMMENDED OIL on page 2-14. 2-11... -
Page 25: Electrical Schematic
2 MAINTENANCE ELECTRICAL SCHEMATIC E-6415 2-12... -
Page 26: Hydraulic Schematic
2 MAINTENANCE HYDRAULIC SCHEMATIC E-0489 5 HP / 3.7 KW 6 GPM / 22.7LPM 2-13... -
Page 27: Parts List
2 MAINTENANCE PARTS LIST PART # DESCRIPTION PART # DESCRIPTION 02-0050 SUCTION FILTER 03-4585 MAGNETIC SWITCH 02-0197 BREATHER 03-0013 PRESSURE SWITCH 02-0198 SIGHT GAUGE 03-4832 MOTOR STARTER 02-0219 CLEAN OUT COVER 03-0928 PUSHBUTTON SWITCH (BLACK) 02-0628 DIRECTIONAL CONTROL VALVE 03-0939 EMERGENCY STOP SWITCH 02-3902 COUNTER BALANCE VALVE... -
Page 28: Section 3 - Installation
3 INSTALLATION GENERAL INSTALLATION CAUTION: Review this manual before beginning the installation. Study the jobsite and installation requirements carefully to be certain all necessary safeguards and/or safety devices are provided to protect all personnel and equipment during the installation and as a completed system. -
Page 29: Anchoring To Concrete Pad
3 INSTALLATION ANCHORING TO CONCRETE PAD The concrete pad should be level, and a minimum of 3000 PSI concrete, steel reinforced, 150mm thick. Anchor baler to floor using anchor brackets on sides of baler base. Two 18mm diameter anchor bolts required, Red Head type recommended. -
Page 30: Electrical Installation
3 INSTALLATION ELECTRICAL INSTALLATION The panel box contains high voltage DANGER components. Only authorized service personnel should be allowed inside. See Lock-Out & Tag-Out instructions in VOLTS the Maintenance section. 06-0045 WARNING: BEFORE MAKING ANY ELECTRICAL CONNECTION, BE SURE THAT THE MAIN DISCONNECT SWITCH HAS BEEN LOCKED-OUT AND TAGGED- OUT PER THE LOCK-OUT AND TAG-OUT INSTRUCTIONS ON PAGE 2-1. -
Page 31: Start-Up Instructions
3 INSTALLATION START-UP INSTRUCTIONS WARNING: BEFORE START-UP, REPLACE THE 3/4” PLUG ON THE TOP OF THE POWER UNIT R E S E RVOIR WITH THE FILLER BREATHER CAP. THIS CAP I S SHIPPED INSIDE OF THE PANEL BOX. D A N G E R : DO NOT CLIMB ON SIDES OF BALER.
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