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Summary of Contents for Gage Bilt GB2624PTD
- Page 1 ORIGINAL INSTRUCTIONS GB2624PTD INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions1@gagebilt.com / www.gagebilt.com...
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Page 2: Table Of Contents
Description and Technical Specifications ..........................4 Description of Functions ................................5 Safety Warnings ..................................6 Principle of Operation ................................7 How to set-up the GB2624PTD ..............................8 How to use the GB2624PTD ..............................9 Maintenance and Hydraulic Thread Preparation ........................10 Troubleshooting ..................................11 Overhaul .................................... -
Page 3: Warranty
This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer. THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING MERCHANTABILITY. GB2624PTD INSTALLATION TOOL 4/24... -
Page 4: Description And Technical Specifications
30,356 lbs. (135.03 kN) @ 6,500 psi. (448.2 bar). The GB2624PTD electric actuated installation tool operates on hydraulic pressure developed by the GB947 or equivalent power unit set at 6,500 psi (448.2 bar) maximum PULL pressure and 3,200 psi. (220.6 bar) maximum RETURN pressure. The tool comes equipped with 2 feet (.61 m) of hydraulic hoses and couplings, electric actuator and cord. -
Page 5: Description Of Functions
DESCRIPTION OF FUNCTIONS GB2624PTD Handle Electric Actuator Hydraulic Hose—Return Electrical Control Cord Hydraulic Hose—Pull GB2624PTD INSTALLATION TOOL 4/24... -
Page 6: Safety Warnings
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB2624PTD INSTALLATION TOOL 4/24... -
Page 7: Principle Of Operation
When the piston is full forward pressure is built shutting of the hydraulic powerunit. HYDRAULIC DIAGRAM PULL Cycle RETURN Cycle Piston Travel Piston Travel Actuator Relief Relief Actuator Valve Valve RETURN Pressure PULL Pressure RETURN Pressure PULL Pressure Pressurized Oil Unpressurized Oil Images may not reflect actual tool GB2624PTD INSTALLATION TOOL 4/24... -
Page 8: How To Set-Up The Gb2624Ptd
1. Set hydraulic power unit to the recommended pressure, 6,500 psi (448.2 bar) Max. for the pull and 3,200 psi (220.6 bar) Max. for the return. Gage Bilt pressure gage assembly (942280) (sold separately) is recommended to aid in this procedure. “See hydraulic power unit manual for correct procedure when adjusting pressures”. -
Page 9: How To Use The Gb2624Ptd
Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. WARNING: Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place. -
Page 10: Daily Maintenance
WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided. -
Page 11: Troubleshooting
Verify Tool and Nose Assembly are correct for fastener. NOTE: Fire resistant oil may be used if it is an easter based oil such as HFD, Quintolubric® or equivalent. DO NOT USE WATER BASED OIL AS SERIOUS DAMAGE TO THE EQUIPMENT WILL OCCUR. GB2624PTD INSTALLATION TOOL 4/24... -
Page 12: Overhaul
Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® #630-AA (Gage Bilt part no. 402723) or equivalent during reassembly to prevent tearing or distorting of o'rings. -
Page 13: Parts Lists Gb2624Ptd
GB2624PTD INSTALLATION TOOL 4/24... -
Page 14: Nose Assembly Selection Chart
GB2624PTD ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART FASTENER DIA. NOSE ASSEMBLY BOM® 1/2" BOM16-2624-37 BOM ® IS A REGISTERED TRADEM ARKS OF HOWM ET AEROSPACE. AVBOLT® IS A REGISTERED TRADEM ARKS OF AVDEL UK LIM ITED GAGE BILT CERTIFIES THE GB2624PTD WILL INSTALL THE ABOVE FASTENERS See gagebilt.com/nose_assemblies.php for nose assembly information (data sheets) -
Page 15: Alternative Styles
3,200 psi. (220.6 bar) maximum RETURN pressure. The tool comes equipped with 2 feet (.61 m) of hydraulic hoses and couplings, electric actuator and cord. ALL GAGE BILT HYDRAULIC INSTALLATION TOOLS ARE COMPATABLE WITH HUCK® POWERUNITS. NOSE ASSEMBLIES ARE NOT FURNISHED WITH THESE TOOLS AND MUST BE ORDERED SEPARATELY. -
Page 16: Powerunits & Accessories
GB947-26 includes the GB947 and 26 ft. (7.9m) Hose Kit, part #940705 GB947-38 includes the GB947 and 38 ft. (11.6m) Hose Kit, part #940709 GB947-52 includes the GB947 and 52 ft. (15.8m) Hose Kit, part #940714 GB2624PTD INSTALLATION TOOL 4/24... - Page 17 GB910-26 includes the GB910 and 26 ft. (7.9 m) Hose Kit-Air, part #910705 GB910-38 includes the GB910 and 38 ft. (11.6 m) Hose Kit-Air, part #910709 GB910-52 includes the GB910 and 52 ft. (15.8 m) Hose Kit-Air, part #910714 GB2624PTD INSTALLATION TOOL 4/24...
- Page 18 GB912-26 includes the GB912 Powerunit and 26 ft. (7.9 m) Hose Kit-Air, part #910705. GB912-38 includes the GB912 Powerunit and 38 ft. (11.6 m) Hose Kit-Air, part #910709. GB912-52 includes the GB912 Powerunit and 52 ft. (15.8 m) Hose Kit-Air, part #910714 GB2624PTD INSTALLATION TOOL 4/24...
- Page 19 This page intentionally left blank GB2624PTD INSTALLATION TOOL 4/24...
- Page 20 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Suspension Bracket (Sold Separately) WARNING: See repetitive motions hazards (pg. 6) The use of suspension bracket Assembly (A-1800) is strongly recommended as it increases ergonomic flexibility and reduces fatigue for users while installing fasteners.
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