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Gage Bilt GB745/204 Manual
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Gage Bilt GB745/204 Manual

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GB745/204
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT Inc.
GAGE BILT
44766 Centre Court
(586) 226-1500
Clinton Twp. MI 48038
(586) 226-1505 Fax
MADE IN U.S.A.
e-mail: solutions@gagebilt.com / www.gagebilt.com

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Summary of Contents for Gage Bilt GB745/204

  • Page 1 GB745/204 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT Inc. GAGE BILT 44766 Centre Court (586) 226-1500 Clinton Twp. MI 48038 (586) 226-1505 Fax MADE IN U.S.A. e-mail: solutions@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Description Page Warnings ........................... 3 Description, Maintenance and Hydraulic Thread Preparation ..........4 Filling & Bleeding ........................5 Parts List ..........................6-7 Overhaul, Disassembly and Troubleshooting ..............8-9 ....................10 DEXRON ® III Oil Safety Data Nose Assembly Selection Chart ................... 11 EU Conformity and Warranty ....................

  • Page 3: Warnings

    73.2 dB (A). In this for damage or wear. Any repair should be done by condition the max level was 81.5 dB (A). Therefore, qualified personnel trained on Gage Bilt it is required where prolonged use, hearing procedures.

  • Page 4: Description, Maintenance And Hydraulic Thread Preparation

    The GB745/204 comes with 8 ft. of hose and a remote actuator. The GB204 cylinder when held in your hand, weighs just 2.0 lbs! (.91 kg) while the entire split riveter weighs 12 lbs. (5.44 kg).

  • Page 5: Filling & Bleeding

    FILLING & BLEEDING PROCEDURE: NOTE: 704153 and 745163 Bleeder bottles are required. NOTE: To replace a small amount of oil follow bleeding steps 11-19. IMPORTANT: Be sure to use thread sealant on all hydraulic fittings, Loctite® 30534 or similar Teflon® infused pipe dope is recommended.

  • Page 6: Parts List

    206118 - SCREW 206117 - RETAINING RING 206115 - CYLINDER CAP ASSEMBLY 405832 - O'RING 401105 - BACK-UP RING 405758 - O'RING 204203 - PISTON ASSEMBLY 401114 - BACK-UP RING 745318 - ACTUATOR HOUSING ASS'Y 403810 - O'RING 204300 - CYLINDER 704130 - AIR ACTUATOR ASS'Y 402482 BUT.
  • Page 7 402482 - BUT. HD. SCREW 402482 - BUT. HD. SCREW S572 - STAT-O-SEAL S572 - STAT-O-SEAL 745303 - ADAPTER-HANDLE A-928 - BUTTON S832 - O'RING HEAD CAP SCREW (4) 745124 - GASKET A-249 - SWIVEL 704313 PLUG A-287 - O'RING S115 - BACK-UP RING A-271 - O'RING 744129 - HANDLE...

  • Page 8: Overhaul, Disassembly And Troubleshooting

    TROUBLESHOOTING 1. Check air line for correct pressure at the tool. It must be 90 to 120 psi (6.2-6.9 bar). 2. Check tool for lack of hydraulic oil (see filling instructions). 3. Check for oil leakage. a. Hydraulic oil leaks from connections. Tighten threaded connections. b.
  • Page 9 Reassembly sequence is opposite of disassembly. Coat hose fitting threads with a non-hardening Teflon® thread compound such as Slic-tite® (GAGE BILT part no. 403237). IMPORTANT: Be sure to use thread sealant on all hydraulic fittings, Loctite® 30534 or similar Teflon® infused pipe dope is recommended.

  • Page 10: Dexron® Iii Oil Safety Data

    DEXRON® III OIL SAFETY DATA FIRST AID MEASURES Eye: No specific first aid measures are required. As a precaution, remove contact lenses, if worn, and flush eyes with water. Skin: No specific first aid measures are required. As a precaution, remove clothing and shoes if contaminated. To remove the material from skin, use soap and water.

  • Page 11: Nose Assembly Selection Chart

    GS10-204D-42OS GP® MGP®, LGP®, MLGP®, AND ASP® ARE REGISTERED TRADEMARKS OF ALCOA INC. GAGE BILT CERTIFIES THE GB745/204 WILL INSTALL THE ABOVE FASTENERS 1)100 PSI FOR TITANIMUM, NO ALLOY. 2) -30 STRADDLE NOSES ARE DEISIGNED TO REACH OVER THE COLLAR.

  • Page 12: Eu Conformity And Warranty

    WARRANTY Seller warrants that all goods covered by this catalog will conform to applicable specifications and will replace or repair, F.O.B. our plant, any goods providing defective from faulty workmanship, or material, for 6 months from date of shipment Said warranty to remain in effect if, and only if, such goods are used in accordance with all instructions as to maintenance, operation and use, set forth in manuals and instruction sheets furnished by seller.