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Banner DXM1200-Bx Instruction Manual

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DXM1200-Bx Wireless Controller Instruction Manual
February 22, 2023
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Banner Engineering Corp. All rights reserved.

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  • Page 1 DXM1200-Bx Wireless Controller Instruction Manual February 22, 2023 © Banner Engineering Corp. All rights reserved.

  • Page 2: Table Of Contents

    Chapter: 1 System Overview for the DXM1200-Bx ....... 1 DXM1200 Models ......... . . 3 DXM Hardware Configuration Overview .
  • Page 3 Install the Cellular Modem (DXM1200 Models) ....... . . 28 Activate a 4G LTE CAT M1 Cellular Plan .
  • Page 4 Warnings ..........61 Banner Engineering Corp Limited Warranty ......61...

  • Page 5: System Overview For The Dxm1200-Bx

    Sure Cross® wireless radio enables Modbus connectivity to remote sensors, indicators, and control equipment. Connect directly to any PLC and/or SCADA system for easy integration into existing control or monitoring systems. Banner Industrial Wireless radios have two types of networks that can be used for creating applications and solving problems.
  • Page 6 Conduct a site survey to evaluate the radio signal integrity of radios within Web service integration the network User-Defined LED indicators View register and output information Indicates the status of the DXM1200, processes, or equipment View system status and configuration © Banner Engineering Corp. www.bannerengineering.com...

  • Page 7: Dxm1200 Models

    1.2. DXM Hardware Configuration Overview The DXM1200-Bx Wireless Controller can have multiple configurations. The DXM1200 will have a model number label on the housing. Use the model number and model table above to identify which boards are included in the controller.

  • Page 8: Dxm Automation Protocols

    The DXM1200 manages separate physical ports running the Modbus RTU protocol. The DXM1200 is the Modbus client when operating the Modbus client RTU port. The DXM1200 uses the client Modbus RTU bus to communicate with locally connected Modbus devices or uses the Banner wireless radio to communicate with remote Modbus devices.

  • Page 9: Dxm Modbus Registers

    Modbus Data Traffic Control Figure 4: DXM1200 Modbus overview 1.4.1. DXM Modbus Registers The DXM1200-Bx Wireless Controller may have up to three internal Modbus server devices: Table 2:DXM internal Modbus IDs (factory default) Modbus ID Device DX80 Performance Gateway or MultiHop ISM Radio—MultiHop wireless devices connected to the internal MultiHop radio should be assigned Modbus IDs starting at 11.

  • Page 10: Dxm Configuration Software

    Gateway and the attached wireless Nodes. Use the MultiHop Configuration Software if the internal radio is a MultiHop device. All tools can be connected to the DXM1200 using an Ethernet connection or the internal micro USB. 1.6. Dimensions All measurements are listed in millimeters, unless noted otherwise. © Banner Engineering Corp. www.bannerengineering.com...
  • Page 11 9.3 mm [4”] [3.57”] [0.36”] 135 mm [5”] 45.4 mm 130.4 mm [1.79”] [5.13”] M12 x 1 55.22 mm [2.17”] 34.5 mm 25.4 mm [1.36”] 20.1 mm [0.79”] [1”] 25.4 mm [1”] Figure 7: DXM1200E dimensions © Banner Engineering Corp. www.bannerengineering.com...

  • Page 12: Quick Start Guide

    DIP switch 4 back OFF and cycle power again to return to normal operation of the XML and script. • Adjust the XML or script to slow down the RTU read or write rules. • Upload a blank XML, bind all devices, then upload the configured XML file. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 13: Bind A Dx80 Node To A Dxm And Assign The Node Address

    For board-level radios, triple-click the button. • For radios without buttons, refer to the radio's datasheet for instructions on entering binding mode. After binding is completed, the MultiHop radio automatically exits binding mode and begins operation. ESULT © Banner Engineering Corp. www.bannerengineering.com...

  • Page 14: Conduct A Site Survey From The Dxm

    If the Site Survey fails (100 missed packets), verify the radios are at least 10 feet from the DXM and/or rerun the binding procedure. If you find poor signal quality, common solutions include moving the DXM to a more central location relative to the Nodes or using higher-gain antennas on the DXM. Contact your local Banner Engineering representative for assistance. 2.1.3. Set a Static IP Address Change the IP address of the DXM to connect to a local area network, Modbus TCP/IP host controller, or EtherNet/IP host controller.

  • Page 15: Configuration Instructions

    2.2.2.1. Step 1: Define the Local Registers Change the name and parameter settings for each Local Register under the Local Registers in Use screen. You may change them individually (Edit Register) or in groups (Modify Multiple Registers). © Banner Engineering Corp. www.bannerengineering.com...

  • Page 16: Step 2: Read The Registers

    2.2.2.3. Step 3: Define the Time Zone and Set the Time Clock Use the Settings > System screen to define the time zone and daylight saving option. The time zone and DST options are saved into the config- uration file. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 17: Step 4: Save The Configuration File

    The DXM1200 is now running the new configuration. On the DXM1200's LCD screen, select the Registers menu by clicking the Enter button with the Registers menu highlighted. The local registers defined in the configuration tool display. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 18: Ism Radio Board (Id 1)

    Disabling the serial port disables the ISM radio in the DXM1200. Selecting Transparent mode causes radio communications to be slower and denies access to device I/O register data. Table 1:DIP switch settings (Sheet 1 of 2) D1 Switches D2 Switches Device Settings Serial line baud rate 19200 OR User defined receiver OFF* OFF* slots © Banner Engineering Corp. www.bannerengineering.com...

  • Page 19: Application Mode

    (OFF) sets the frame timing to 60 milliseconds. To increase throughput, set the frame timing to 40 milliseconds. For battery-powered devices, increasing the throughput decreases battery life. : Prior to date code 15341 and radio firmware version 3.6, the frame timing was 40 ms (OFF) or 20 ms (ON). IMPORTANT © Banner Engineering Corp. www.bannerengineering.com...

  • Page 20: Modbus Registers For The Multihop Radio Board Module

    • DXMxxx-xxR3 - DX80 Performance 2.4GHz • DXMxxx-xxR8 - DX80 Performance 900MHz (Australia) : To adjust the transmit power on the Gateway radio, Banner recommends using the LCD menu (System Conf > ISM Radio > RF IMPORTANT CNTRL). Antenna Button...

  • Page 21: Modbus Registers For The Performance Gateway Radio Module

    Discrete Bit Packed (Status, Discrete Inputs, Discrete Outputs) 6601 through 6753 Analog Inputs (1–8) and Analog Outputs (1–8) 6801 through 9098 3.4.1.1. Input Registers and Outputs Registers Modbus registers 2201 through 2584 are used to organize all inputs together. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 22: Discrete Bit-Packed Registers

    Input 2 from all devices 6701–6703 Output 2 from all devices 6631–6633 Input 3 from all devices 6711–6713 Output 3 from all devices 6641–6643 Input 4 from all devices 6721–6723 Output 4 from all devices © Banner Engineering Corp. www.bannerengineering.com...

  • Page 23: Analog 16-Bit Registers (Registers 6801 Through 9098)

    Output 8 for Node 2 For example, 6801 contains the input 1 value for the Gateway, 6802 contains the input 1 value for Node 1, and 6848 contains the input 1 value for Node 47. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 24: Processor Connections

    *SIM card is located on the underside of installed modem Figure 2: DXM1200 base board, cellular modem board, and ISM radio board Button Operation The button is used for special functions, as defined in the configuration or advanced configuration instructions. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 25: Dip Switch Settings For The Base Board

    XML configuration file, remove the Ethernet parameters defined by the LCD menu using the System Config > Ethernet > Reset menu. 4.3. USB A micro USB port is available inside the DXM1200. The micro USB port can be used to configure the DXM, but a micro USB cable is not provided with the device. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 26: Internal Local Registers (Id 199) For The Dxm700, Dxm1000, And Dxm1200

    10011–10012 Resync timer Engineering use 10013–10014 Resync timer rollover Engineering use Reboot cause (Restart 10015–10016 Reboot Type Codes above) 10017–10018 Watchdog reset count Counter to track how many resets have been caused by the Watchdog © Banner Engineering Corp. www.bannerengineering.com...
  • Page 27 10111 errors Passthrough success 10112 streak Number of 43 buffer 10113 successes Number of 43 buffer 10114 DX80 Gateway automatic messaging buffer statistics timeouts 10115 Number of 43 buffer errors 10116 43 buffer success streak © Banner Engineering Corp. www.bannerengineering.com...

  • Page 28: Modbus Rtu Client

    ISM radio, local I/O base board, and the local display board. Use the DXM Configuration Software to define operational settings for both the Modbus RTU client port and the Modbus RTU server port. © Banner Engineering Corp. www.bannerengineering.com...
  • Page 29 Modbus server device. • Delay Between Messages sets the minimum wait time from the end of a Modbus transaction to the beginning of the next Modbus transaction. Figure 3: Settings > General screen © Banner Engineering Corp. www.bannerengineering.com...

  • Page 30: Cellular Modem Boards

    Follow these basic steps, as detailed in this document, to activate the cellular capabilities of your DXM Controller. Purchase a cellular modem kit from Banner Engineering Corp. Install the cellular modem, connect the antenna cable, and connect the cellular antenna.

  • Page 31: Install The Cellular Modem (Dxm100, 150, 700, And 1000 Models)

    SIM provider. For additional information, refer to the Banner Cloud Data Services support center (support.bannercds.com). The support center includes video tutorials, product documentation, technical notes, and links to download configuration software. : Only the DXM100 and DXM150 models in conjunction with an SXI-LTE-001 (obsolete) cellular modem can offer SMS/text IMPORTANT messaging capabilities directly from the device.

  • Page 32: Install The Cellular Modem (Dxm1200 Models)

    Use proper handling procedures to prevent ESD damage. Proper handling procedures include leaving de- vices in their anti-static packaging until ready for use; wearing anti-static wrist straps; and assembling units on a grounded, static-dissipative surface. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 33: Activate A 4G Lte Cat M1 Cellular Plan

    Attach the antenna cable between the cellular modem board to the base board. The antenna cable uses the top antenna connection. 5.3.1.3. Activate a 4G LTE CAT M1 Cellular Plan Activate a cellular plan for your DXM1200 using the Banner Cloud Data Services website. Go to secure.bannercelldata.com...

  • Page 34: Activate A Worldwide 4G Lte M/Nb-Iot Cellular Plan (Red/Ce)

    29. However, there may be regions that are not covered by the provided SIM card. In this case, a local SIM card must be activated and operated with this device to acquire connectivity services. Work with the local Banner technical support person to identify and purchase machine-to-machine (M2M) (data plan only) SIM cards in 3FF 'micro' form factor.
  • Page 35 Many of these solutions execute the data push using a ScriptBasic file instead of the XML configuration file. If you are using a Banner prepackaged solution (ex. SOLUTIONSKIT9-VIBE), then you do not need to set the Cloud Push Interval on the Settings >...
  • Page 36 OARDS Obtaining LTE service outside of the Banner Cellular Data Plans—Customers have the option of securing a data plan for the Verizon network themselves without using the Banner cellular data portal (secure.bannercelldata.com). Suitable plans would include those available from Verizon directly or from a Mobile Virtual Network Operator (MVNO) licensed to resell Verizon network data plans.

  • Page 37: Lcd And Menu System

    The user can force an immediate push to the webserver using Trigger Push. If a current push is in process it may take several minutes to complete over cellular. • The Trigger Push submenu forces an immediate push to the web server. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 38: Ism Radio

    DXM Modbus ID: xxx LCD Contrast: xx to accept ENTER Restart BACK to return to the previous me Figure 5: System Config menu The System Config submenus are: • ISM Radio • Ethernet • Provision Cell © Banner Engineering Corp. www.bannerengineering.com...

  • Page 39: Ism Radio

    Use the Restart menu to force the main processor to restart. This does not affect the other boards in the system. 6.5. System Info Various DXM system settings are shown in this menu. The Push, Ethernet, and Cell parameters are helpful for debugging network connections. This is a read-only menu. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 40: Display Lock

    LCD Board Displays the serial number, model, date, firmware part numbers, and version numbers. 6.6. Display Lock Display Lock protects the DXM LCD menu system from being used until the proper pass code is entered. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 41: Modbus Registers For The Lcd (Modbus Id 201)

    1102 : bit 0 LED 1 1103 : bit 0 LED 2 Green 1 = On 1104 : bit 0 LED 3 Blue 0 = Off 1105: bit 0 LED 4 Amber 1105: bit 0 Backlight © Banner Engineering Corp. www.bannerengineering.com...

  • Page 42: Working With Modbus Devices

    ISM radio in the DXM1200. The MultiHop ISM radio attempts to send any Modbus data intended for IDs 11–60 across the radio network, which conflicts with wired server devices if the IDs overlap. The MultiHop client radio can be changed from the factory default of 11–60 Modbus IDs if more hardwired server are required. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 43: Modbus Operation

    In a MultiHop network, the data resides at each device, forcing the controller to send messages across the wireless network to access the data. For this reason, carefully consider the value of the wireless timeout parameter. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 44: Calculating The Communications Timeout For Battery-Powered Multihop Radios

    The DXM1200 can operate as a Modbus TCP client on Ethernet. Users may define up to five socket connections for Modbus TCP server devices to read Modbus register data over Ethernet. Use the DXM Configuration Software to define and configure Modbus TCP client communications with other Modbus TCP servers. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 45: Configuration Instructions

    Start and end times can be specified relative to sunrise and sunset, or set to a specific time within a 24 hour period. When using sunrise or sunset times, set the GPS coordinates on the device so it can calculate sunrise and sunset. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 46: Create A One-Time Event

    XML configuration file and must be stored in the DXM1200. From within the DXM Configuration Software, go to the Settings > Cloud Services screen. In the upper right, select Show advanced settings. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 47: Controller Configuration Authentication

    The DXM1200 register data flow goes through the Local Registers, which are data storage elements that reside within the processor. Using the DXM Configuration Software, the controller can be programmed to move register data from the Local Register pool to remote devices, the internal radio, the I/O base (if applicable), or the display. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 48: Basic Approach To Configuration

    Device menu. 8.4. EtherNetIP Configuration The DXM1200 is defined from the factory to send/receive register data from the Gateway and the first 16 Nodes with an EtherNet/IP™ host. 1. EttherNet/IP is a trademark of Rockwell Automation. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 49: Configuring The Host Plc

    This allows the user to maximize the use of the EtherNet/IP buffer to 28 devices. EDS (Electronic Data Sheet) files allow users of the EtherNet/IP protocol to easily add a Banner DXM device to the PLC. Download the EDS files from the Banner website.

  • Page 50: Define The Network Interface Settings

    To use a cellular connection, select Cell as the network connection on the Settings > Cloud Services screen (see Configure the DXM Controller 30). The Cellular screen does not display unless the Network interface is set to Cell. for a Cellular Modem on page © Banner Engineering Corp. www.bannerengineering.com...

  • Page 51: Ethernet And Cellular Push Retries

    On the Settings > Cellular screen, select your cellular modem from the drop-down list. Set the APN. If you are using a Banner 4G LTE-M Verizon Module (ME910C1), set the APN to ◦ vzwinternet ◦...

  • Page 52: Profinet

    The PROFINET data type and data size to/from the DXM Controller is configurable. The PROFINET data is processed from the Local Register of the DXM Controller. Configure the IO-Link ports in the XML according to the modules selected for each port © Banner Engineering Corp. www.bannerengineering.com...

  • Page 53: Save And Upload The Configuration File

    Direction x001 x017 x506 x507 IO-Link In/Out 0x45 0x01 Bidirectional 32/32 Byte + Status x051 x067 x851 x859 x001 x009 x506 x507 IO-Link In/Out 0x46 0x01 Bidirectional 16/16 Byte + Status x051 x059 x851 x859 © Banner Engineering Corp. www.bannerengineering.com...

  • Page 54: Example Configuration

    3 with PD Size between 1 and 2 bytes Slot 5 Digital Output Use SIO Output mode on Port 4 Slot 10 ISDU 190 Byte + Status ISDU read/write access for all ports in IO-Link mode © Banner Engineering Corp. www.bannerengineering.com...

  • Page 55: Configuration Instructions

    The Install general station decription file window opens. ESULT Click the More options (...) icon to the right of the Source path field and browse to the location the DXM GSD file was downloaded to. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 56: Change The Device Ip Address

    FTER OMPLETING If the DXM GSD file does not install properly, save the log and contact Banner Engineering Corp. 9.5.2. Change the Device IP Address Follow these instructions to change the IP address of the DXM device using the Siemens TIA Portal (v14) software. Use these instructions as a basis if you are using another controller (PLC).
  • Page 57 13. Select Assign IP address under Functions. 14. Click Accessible devices. The Select device window searches the network for available devices. ESULT 15. Determine the device to be adjusted via the MAC address and select it. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 58: Change The Device Name

    The Assign PROFINET device name window displays. The software searches for devices of the same type. ESULT Enter the desired name in the PROFINET device name field. Note that each name can be used only once. Click Assign name. The device now has a PROFINET name. ESULT © Banner Engineering Corp. www.bannerengineering.com...

  • Page 59: Accessories

    CCESSORIES 10. Accessories For a complete list of all the accessories for the Sure Cross wireless product line, please download the Banner Industrial Wireless Accessories list (p/n b_3147091). Cordsets • MQDC1-506—5-pin M12, straight, single-ended, 6 ft Power Supplies • MQDC1-530—5-pin M12, straight, single-ended, 30 ft •...

  • Page 60: Product Support And Maintenance

    1. While the file download is in process over a USB connection, do not use other applications on the PC. After the DXM reboots for a firmware update, the USB port may be unresponsive. Clear the connection by disconnecting the USB cable and restarting the DXM Configuration Software. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 61: Clear The Password On Dxm700-Bx, Dxm1000-Bx, Or Dxm1200-Bx Models

    Ethernet network connection. In a continuing effort to provide the best operation for the DXM, stay connected with Banner Engineering Corp to hear about the latest updates through the Banner website. Create a login today to stay informed of all Banner product releases.

  • Page 62: Firmware Updates

    The DXM has been designed to be a robust and secure IOT device. To provide the most reliable and secure device possible, periodic firmware updates are released to enhance and expand the capabilities of the DXM. Firmware updates and description details are found on the Banner website.

  • Page 63: Fcc Notices

    ≤10 dBi 50 Ω 4 dB BWA-9O5-C Coaxial sleeve SX7023EXT ≤5 dBi 50 Ω BWA-9O6-AS Omni SX7023EXT ≤6 dBi 50 Ω 11.9. FCC and ISED Certification, 2.4GHz This equipment contains transmitter module DX80-2400 or SX243. © Banner Engineering Corp. www.bannerengineering.com...

  • Page 64: Fcc Notices

    50 Ω BWA-2O5-MA Omni, full-wave dipole, NMO DX80-2400 ≤ 4.5 dBi 50 Ω BWA-2O6-A Omni, Dome, Box Mount DX80-2400 ≤ 6 dBi 50 Ω BWA-2O7-C Omni, Coaxial Sleeve, Swivel DX80-2400 ≤ 7 dBi 50 Ω © Banner Engineering Corp. www.bannerengineering.com...

  • Page 65: Anatel

    Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period.
  • Page 66 ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES,...

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