Simplex 4004R Installation, Programming And Operating Instructions
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Simplex 4004R Installation, Programming And Operating Instructions

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4004R Fire Alarm installation, programming,
and operating instructions
579-354 Rev. X
*0579354X*

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Summary of Contents for Simplex 4004R

  • Page 1 4004R Fire Alarm installation, programming, and operating instructions 579-354 Rev. X *0579354X*...
  • Page 2 This page is intentionally blank...

  • Page 3: Table Of Contents

    Access the latest version of this document online..................3 Cautions, Warnings, and Regulatory Information..................4 Emissions Compliance, Radio Frequency Immunity Safety, and Agency Approvals..............4 Overview.................................5 Agent Release and Preaction/Deluge systems..........................5 3.1.1 Preaction/Deluge sprinkler systems................................5 3.1.2 Combination Agent Release with Preaction Deluge backup........................5 Supported applications..................................5 3.2.1 Pre-programmed applications..................................
  • Page 4 4004R Fire Alarm installation, programming, and operating instructions 5.8.1 Earth fault detection......................................35 Programming............................... 36 Text-based programming.................................. 36 Front panel programming................................. 38 Programming the Application Mode..............................38 Programming the Relay Option................................ 40 Programming the IDC Circuit style..............................41 Programming the Automatic Release Timer........................... 42 Programming the RAC Time Limit Cutout............................

  • Page 5: Access The Latest Version Of This Document Online

    4004R Fire Alarm installation, programming, and operating instructions 1 Access the latest version of this document online To reduce our environmental footprint and continue our commitment to sustainability, we have printed this document at reduced size. The latest revision, older revisions, and any translated versions are available online.

  • Page 6: Cautions, Warnings, And Regulatory Information

    Product operation and reliability depend upon proper installation. DO NOT INSTALL ANY SIMPLEX™ PRODUCT THAT APPEARS DAMAGED Upon unpacking your Simplex product, inspect the contents of the carton for shipping damage. If damage is apparent, immediately file a claim with the carrier and notify an authorized Simplex product supplier.

  • Page 7: Overview

    4004R. When the 4004R is configured for the combination setting, it works just like one would expect an Agent Release panel to work: a confirmed fire alarm or manual request starts the process and eventually results in the discharge of a suppression agent. In addition to Agent Release, the panel also starts the Preaction Deluge process in parallel and takes the panel to Phase 1, as described in the Preaction Deluge section above.

  • Page 8: Timeline For Release Triggered By A Single Detector

    4004R Fire Alarm installation, programming, and operating instructions The second table in Appendix D Applications with Relay Options lists all thirteen applications with the aux and expanded relay operation if the enhanced relay operation is selected. The table also describes the operation of the NACs and RACs along with the functions of the four IDCs and two SPM circuits.

  • Page 9: Timeline For Release Triggered By Dual Detector Activation

    4004R Fire Alarm installation, programming, and operating instructions Figure 1: Timeline for single device suppression release 3.2.3 Timeline for release triggered by dual detector activation Cross-zoned applications require that two automatic initiating devices on different zones enter an alarm state before the releasing appliance can activate.

  • Page 10: Manual Releasing Sequence

    3.2.4 Manual releasing sequence The manual releasing sequence begins following the activation of a manual release station connected to the 4004R FACP. As shown in Figure 3, the NACs and the Manual Release Delay Timer turn on immediately after the switch is activated. Release of the agent occurs immediately after the timer expires.

  • Page 11: Specifications

    Figure 4 shows the major components of the 4004R. As shown in the figure, terminals for RACs, NACs, IDCs, and SPMs are located along the top of the panel. If Class A adapters are used, install tehm beneath these terminals. Refer to Connecting the field wiring and AC power for specific information on wiring the 4004R.
  • Page 12 Component Description Four IDCs, each supporting up to 30 Simplex smoke detectors (4098-9601, 4098-9602, 4098-9605) or heat detectors (4098-9612, 4098-9613, 4098-9614, 4098-9615). IDCs also support up to 30 Thorn model 612P or 612HP Smoke Detectors; OR up to 20 Thorn model 612H, 622H or 632H Heat Detectors. 50Ω...

  • Page 13: Optional Modules

    Depleted battery operation The 4004R system monitors the battery voltage and indicates a trouble status when the battery is outside its normal range. There are two battery trouble levels: Low Battery and Depleted Battery. When Low Battery is detected, the system sounds the piezo and flashes the...

  • Page 14: Environmental

    Codes and standards If the 4004R is installed in accordance with either NFPA 12A or NFPA 2001, the system must employ an additional mechanically-operated manual release mechanism. The installer should be familiar with the relevant codes listed below, as well as any other applicable local codes and standards, when installing a fire alarm system.

  • Page 15: Installing The Cabinet And Electronics Assembly

    Figure 5 shows the locations of the four mounting screws used to secure the electronics assembly to the 4004R cabinet. To remove the assembly from the cabinet, loosen the four T15 Torx screws indicated in the following figure. Slide the entire electronics assembly up until the screws located on the top of the assembly are in the cutouts of the teardrop holes.

  • Page 16: Cutting The Conduit Openings

    Figure 5: Location of the electronic assembly mounting screws Cutting the conduit openings The 4004R cabinet does not provide conduit knockouts. Cutting conduit openings must be done without the electronics assembly installed in the cabinet. Keep the following guidelines in mind when cutting conduit openings: •...

  • Page 17: Mounting The Cabinet

    Always refer to engineering drawings or site installation plans before beginning installation. The 4004R is designed to operate in a typical commercial environment. Choose a site for each cabinet that adheres to the following guidelines: •...

  • Page 18: Removing And Replacing The Plastic Pcb Cover

    Removing and replacing the plastic PCB cover A plastic cover provides protection from High Voltage present on the 4004R Printed Circuit Board (PCB). This cover must be removed to wire circuits, perform certain service operations, and to gain access to the Program Switch, used to place the panel into programming mode.
  • Page 19 4004R Fire Alarm installation, programming, and operating instructions Figure 10: Labels page 17 579-354 Rev. X...

  • Page 20: Connecting The Field Wiring And Ac Power

    Wiring Initiating Device Circuits IDCs are used for wiring smoke and heat detectors to the 4004R. Be aware that correct operation of the 4004R depends on the proper installation and placement of smoke and heat detectors. This is particularly true when installing a cross-zoned, agent release system.

  • Page 21: Field Wiring Connections - Two Wire Idcs

    631H-F-UL 200 Fixed Temperature Electronic Heat Detector (27/Loop) 5B standard base (5") 5BI isolator base (5") Note: Do not mix Simplex Series 4098 detectors on the same Initiating Device Circuit with either non-4098 Series Simplex, or Thorn detectors. 5.1.1 Field wiring connections – two wire IDCs Field wiring connections between two-wire IDCs and the panel are made as shown in the following figure.

  • Page 22: Field Wiring Connections - Four Wire Detectors

    4004R Fire Alarm installation, programming, and operating instructions Figure 12: Two-wire IDC wiring 5.1.2 Field wiring connections – four wire detectors Field wiring connections between four-wire initiating devices and the panel are made as shown below. Refer to Guidelines earlier in this section for a list of compatible devices and their installation instructions.

  • Page 23: Style C Wiring Guidelines

    4004R Fire Alarm installation, programming, and operating instructions Figure 13: Class A/B four-wire IDC wiring Figure 14: 2098-9735 End of line relay 5.1.3 Style C wiring guidelines Style C field wiring connections between initiating devices and the panel are made as shown in the following figure. Refer to Guidelines at the beginning of this section for general wiring guidelines and compatible devices.

  • Page 24: Wiring Releasing Circuits Guidelines

    Wiring releasing circuits guidelines The Releasing Appliance Circuits (RACs) on the 4004R are designated on the printed circuit board as RAC1 and RAC2. Each RAC must connect to a 2081-9046 coil supervision module, which in turn connects to two 12 VDC or one 24 VDC solenoid (also known as an actuator).

  • Page 25: Field Wiring Connections

    Maintenance switch For the Maintenance Switch, Simplex model 2080-9059 or 2080-9060 must be used. This switch disconnects the releasing circuit and is detected by the releasing circuit as active. In accordance with UL 864, a Supervisory condition must be indicated when a releasing circuit is disconnected for maintenance.

  • Page 26: Wiring Special Purpose Monitor Circuits

    4004R Fire Alarm installation, programming, and operating instructions Wiring Special Purpose Monitor circuits SPM circuits are used for connecting abort and manual release switches to the 4004R. The application type, single hazard or dual hazard, determines the function of each SPM.

  • Page 27: Wiring Shared Abort/Manual Release With An External Resistor

    • Terminate Style B (Class B) circuits with a listed 3.3K, 1W (Simplex Part Number 733-893) end-of-line resistor. • For Canadian applications, use ULC-listed end-of-line resistors 2081-9010C, 2081-9018, or 2081-9037C. • Terminate Style D (Class A) circuits with a listed 3.3K, 1 W (Simplex Part Number 733-893) end-of-line resistor. • Maximum line resistance is 50 Ohms.

  • Page 28: Wiring Shared Abort/Manual Release With An Internal Current Limiting Resistor

    Figure • For Canadian applications, use ULC-listed end-of-line resistors 2081-9010C, 2081-9018, or 2081-9037C. • Terminate Style D (Class A) circuits with a listed 3.3K, 1 W (Simplex Part Number 733-893) end-of-line resistor. See item 6 in Figure • Maximum line resistance is 50 Ohms.

  • Page 29: Wiring Style C Circuits

    4004R Fire Alarm installation, programming, and operating instructions Figure 19: Close up: SPM connection to UL listed abort switch Connect abort switches and manual release stations as shown in the following figure. Figure 20: SPM field wiring connections 5.3.4 Wiring Style C circuits Style C is a mode of operation, selected at the time the panel is programmed, where the monitor circuit treats both open and shorts as trouble conditions.
  • Page 30 4004R Fire Alarm installation, programming, and operating instructions • For Preaction/ Deluge applications, SPM 1 is connected to Supervisory switches and SPM 2 to Waterflow. See Appendix D Applications with Relay Options. • Terminate Style C circuits with 3.3K 733-893 resistor harness. See item 5 Figure •...

  • Page 31: Wiring Relay General Guidelines

    • Leave a 10K, 1/2 W (378-030) resistor across all unused NAC terminals. See item 4 in Figure • Terminate Style Y (Class B) circuits with a listed 10K, 1/2 W (Simplex Part Number 733-894) end-of-line resistor. See item 5 in Figure •...

  • Page 32: Field Wiring Connections

    Field wiring connections The panel is rated Special Appliance for a maximum of 2A on a notification appliance circuit (NAC) with Simplex 4901, 4903, 4904, and some 4906 TrueAlert and TrueAlert Multi-Candela notification appliances. A complete list of compatible appliances is given in Table C-1.

  • Page 33: Field Wiring Ac Power And Battery Wiring

    • Battery connection is fused at the printed circuit board. No inline fuse is necessary. • Replacement fuse for AC input is Simplex part number 208-163, 3A, 250 VAC fast acting. Fuse size is 5mm x 20 mm. See item 6 in Figure for location of fuse.
  • Page 34 4004R Fire Alarm installation, programming, and operating instructions Figure 25: Ground stud and ferrite bead page 32 579-354 Rev. X...

  • Page 35: Enabling Depleted Battery Cutout

    4004R Fire Alarm installation, programming, and operating instructions Figure 26: AC power and battery connections 5.6.1 Enabling Depleted Battery Cutout To enable Depleted Battery Cutout, remove the plastic PCB cover and use a small pair of wire snips to clip the jumper R187 (0 ohm...

  • Page 36: Battery Maintenance

    5.6.2 Battery maintenance Battery maintenance requires specialized test equipment. Contact Simplex Service for information on testing batteries. Wiring 24V Aux power 24V auxiliary power is wired from either resettable, or on steady terminals. The combined rating for any combination of steady or resettable devices must not exceed 750 mA.

  • Page 37: Testing Circuit Supervision

    For recommended procedures and guidelines on testing the IDCs, NACs and RACs, refer to NFPA 72 (2002 Edition), Annex C, Wiring Diagrams and Guides for Testing Fire Alarm Circuits. 5.8.1 Earth fault detection The detection level for the 4004R is 10k ohms, minimum, on all circuits. page 35 579-354 Rev. X...

  • Page 38: Programming

    Connect Serial Cable. Connect a 733-794 serial cable between the PC and the 4004R service port, as follows: Locate the PC within 6 feet of the 4004R FACP and connect a 733-794 serial cable to a free serial port (typically COM1) on the PC. Connect the other end of the cable to the service port on the 4004R FACP.
  • Page 39 4004R Fire Alarm installation, programming, and operating instructions Figure 29: Connecting 733-794 Serial Cable to the Service Port Figure 30: Location of the Program Switch page 37 579-354 Rev. X...

  • Page 40: Front Panel Programming

    Front panel programming Programming the 4004R from the front panel is an 11-step process. With this method, the 4004R uses the LEDs on the front of the panel to represent the available programming options. The left column of LEDs represents which general programming option is selected and the right column represents context-sensitive choices for the selected programming option.
  • Page 41 4004R Fire Alarm installation, programming, and operating instructions Table 6: Programming the Application Mode Method Description The first prompt, shown below, queries you to select the application mode. [01] APPLICATION MODE: d*1 = Agent Release, Single Hazard, Cross Zoned, Combined Release...

  • Page 42: Programming The Relay Option

    4004R Fire Alarm installation, programming, and operating instructions Front panel programming Programming the Relay Option The setting of this option determines how the aux and expansion relays operate. Only the nine original applications use both modes. Original or Enhanced results in the same aux and expansion relay operation for Applications 10 – 13.

  • Page 43: Programming The Idc Circuit Style

    4004R Fire Alarm installation, programming, and operating instructions Table 7: Programming the Relay Option Method Description The second prompt, shown below, asks you to select the Relay Mode. [02] RELAY OPTIONS: d 1 = Option One (Original Mode) Text-based programming...

  • Page 44: Programming The Automatic Release Timer

    4004R Fire Alarm installation, programming, and operating instructions Table 8: Programming the IDC Circuit style Method Description The third prompt, shown below, asks you to set the IDC and SPM circuit style. [03] STYLE C OPERATION: d 1 = No...

  • Page 45: Programming The Rac Time Limit Cutout

    4004R Fire Alarm installation, programming, and operating instructions Table 9: Programming the Automatic Release Timer Method Description The fourth prompt, shown below, asks you to set the Automatic Release Delay Timer. [04] AUTOMATIC RELEASE TIMER: 1 = Immediate (no delay)
  • Page 46 4004R Fire Alarm installation, programming, and operating instructions Table 10: Programming the RAC Time Limit Cutout Method Description The fifth prompt, shown below, asks you to set the RAC Cutout Timer. [05] RAC TIME LIMIT CUTOUT: d * 1 = None...

  • Page 47: Programming Manual Release Time Delay

    4004R Fire Alarm installation, programming, and operating instructions Six selections are available in the second menu --- 3.5 minutes, 21 minutes, 25 minutes, 34 minutes, 44 minutes and 64 minutes. Use the RESET key to scroll through the selections. When the desired choice is illuminated, press the ACK key to save the selection in memory and move to the next programming step.

  • Page 48: Programming Abort Switch Operation

    4004R Fire Alarm installation, programming, and operating instructions Table 11: Programming Manual Release Time Delay Method Description The sixth prompt, shown below, asks you to set the Manual Release Delay Timer. [06] MANUAL RELEASE TIMER: 1 = Immediate (no delay) *2 = 5 sec.

  • Page 49: Programming Stage 1 Alarm Nac2 Coding

    4004R Fire Alarm installation, programming, and operating instructions Subsequently pressing/releasing the abort switch repeats the process (silencing the NACs, activating the bell, starting the 90 second investigation timer, etc.) until the Release Timer expires and the RAC(s) activate. Pressing/releasing the Abort switch while the Investigation Timer counts down, has no effect.

  • Page 50: Programming Nac Operation

    6.11 Programming NAC Operation The 4004R's NACs can be configured to operate in any of the following ways: • Both NACS turn on and stay on until a Signal Silence is performed. No inhibit. • NAC1 on until Reset; NAC2 on until Signal Silence. No Inhibit.

  • Page 51: Programming Supervisory Operation

    4004R Fire Alarm installation, programming, and operating instructions Table 14: Programming NAC Operation Method Description The ninth prompt, shown below, asks you to set the NAC Operation. [09] NAC OPERATION: d 1 = Both on til Silence with no inhibit...
  • Page 52 4004R Fire Alarm installation, programming, and operating instructions Table 15: Programming Supervisory Operation Method Description The tenth prompt, shown below, asks you to set the Supervisory Latching Option. [10] SUPERVISORY OPERATION: d*1 = UL Latching 2 = UL Non-Latching Text-based...

  • Page 53: Saving And Making Changes

    When you are finished programming the panel, set the Program Switch, located as shown in Figure 30, to the OFF position. This automatically saves the changes you have made to the 4004R's programming and places the panel in fire alarm mode. 6.13.1 Making changes to an existing program Edits to an existing program can be made at any time.

  • Page 54: Operating

    Figure 32 shows the operator interface for the 4004R. The LED labels used on the interface depend on whether the system is programmed as a preaction/deluge or agent release system. Also, a combo Agent Release and PreAction/Deluge may be used. This requires another label that is not shown below.

  • Page 55: Delay Timers

    Delay Timers System operators must be aware of the following three programmable timers on the 4004R. Refer to the label on the back of the front cover, which provides a location for specifying the timer values, for information on the specific timer values used for the facility.

  • Page 56: Manual Release

    4004R Fire Alarm installation, programming, and operating instructions alarm system). When the timer expires, the releasing appliances activate (assuming the abort switch is not active). The timer range is 0 to 60 seconds, selectable in 5 seconds increments. The default setting for this option is 60 seconds.

  • Page 57: Acknowledging Alarms, Troubles, And Supervisory Conditions

    Locate the PC within 6 feet of the 4004R FACP and connect a 733-794 serial cable to a free serial port (typically COM1) on the PC. Connect the other end of the cable to the service port on the 4004R FACP. The Service port, labeled P2, is located on the top left of the 4004R motherboard.
  • Page 58 4004R Fire Alarm installation, programming, and operating instructions 8 data bits 1 stop bit To display the historical log, enter an "L" followed by a carriage return, at the dash prompt. To view the timestamp used by the panel, enter a "T" followed by a carriage return.

  • Page 59: Appendix A Fm System Requirements

    4004R Fire Alarm installation, programming, and operating instructions 8 Appendix A FM system requirements This appendix describes specific requirements for Factory Mutual agent release and preaction/ deluge systems. General • Use battery calculations for battery voltage to 23 VDC minimum.

  • Page 60: Appendix B Battery Selection Calculations

    4004R Fire Alarm installation, programming, and operating instructions 9 Appendix B Battery selection calculations This appendix describes the method for selecting the properly sized sealed lead-acid battery for the required standby time. Standby Current Main (system) board: 100mA Each relay board: 20mA Note: Standby current is the sum of all module currents, plus auxiliary 24V current.
  • Page 61 4004R Fire Alarm installation, programming, and operating instructions Table 20: Initial calculation based on 20 hour rating 20 Hour Rating C/20 (Amps) 20 Hour Rating C/20 (Amps) 20 Hour Rating C/20 (Amps) 4.5 Ah 0.225 12.7 Ah 0.635 55 Ah 2.75...

  • Page 62: Appendix C Compatible Notification Appliances, Accessories And Releasing Devices

    4004R Fire Alarm installation, programming, and operating instructions 10 Appendix C Compatible notification appliances, accessories and releasing devices This Appendix contains charts detailing compatible notification appliances and accessories for special application notification appliance circuits (NACs), and compatible releasing devices, for reference.
  • Page 63 4004R Fire Alarm installation, programming, and operating instructions Table 22: Special application NAC compatible notification appliances & accessories Part Number Description 4903-9361 S/V 110CD WHITE 25/70V TNA 4903-9198 S/V 110CD, RND TNA 4906-9151 S/V 15/30/75/110cd W/M RED TNA 4906-9153 S/V 15/30/75/110cd W/M WHT TNA...

  • Page 64: Compatible Releasing Devices

    4004R Fire Alarm installation, programming, and operating instructions 10.2 Compatible releasing devices Table 23: UL compatible releasing devices NOTES AUTOMAN II-C Assembly (uses solenoid 17728; coil 25924) AUTOMAN II-C Explosion-Proof Releasing Device (uses solenoid 31492; coil 31438) AUTOMAN II-C Assembly (uses solenoid 68739; coil 25924) Solenoid Electric Actuator (uses solenoid 73111;...
  • Page 65 4004R Fire Alarm installation, programming, and operating instructions Table 23: UL compatible releasing devices NOTES Minimax SKU MX1230 without diode, 24 VDC, 1/2 in. NPT Burkert SKU 5282 2/2-Way Solenoid Valve Versa SKU CGS-4292-NB3-S20000 Viking Model 11601 24 VDC. Replaces obsolete 01412A/ASCO T8210A107.

  • Page 66: Appendix D Applications With Relay Options

    4004R Fire Alarm installation, programming, and operating instructions 11 Appendix D Applications with Relay Options Please see next section for agent release application tables. page 64 579-354 Rev. X...
  • Page 67 4004R Fire Alarm installation, programming, and operating instructions page 65 579-354 Rev. X...
  • Page 68 Additional listings may be applicable, contact your local Simplex® product supplier for the latest status. Listings and approvals under Simplex Time Recorder Co. Simplex, and the product names listed in this material are marks or registered marks. Unauthorized use is strictly prohibited.

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