Munters Rotem Trio Installation Manual

Munters Rotem Trio Installation Manual

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Installation Manual
Trio
Swine Controller
Ag/MIS/ImGB-2845-10/22 Rev 1.1
P/N: 116874
Trio
Controller

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Summary of Contents for Munters Rotem Trio

  • Page 1 Trio Controller Installation Manual Trio Swine Controller Ag/MIS/ImGB-2845-10/22 Rev 1.1 P/N: 116874...
  • Page 2 Munters reserves the right to effect modifications to the apparatus in accordance with technical and legal developments.
  • Page 3: Table Of Contents

    Analog Input Devices ..................CO2 Sensor Wiring ..............22 3.4.6.1 3.4.6.2 Temperature Sensor Wiring............24 Humidity Sensor Wiring .............. 26 3.4.6.3 Potentiometer Device Wiring ............27 3.4.6.4 Ammonia Sensor Wiring ............. 28 3.4.6.5 3.4.7 Trio RPS ........................© Munters AB, 2020...
  • Page 4 Mapping the Potentiometers 7.7.2 Defining the Inlets/Tunnel Doors ..............Potentiometer Calibration ............60 7.7.2.1 Calibrating the Inlets/Tunnel Door ..........60 7.7.2.2 ..................... 7.7.3 Defining the Outlet Defining the Sprinkler ..................63 Defining the Same As Relays ................64 © Munters AB, 2020...
  • Page 5 10.2.2 High Voltage Relays 10.2.3 Power ........................10.3 Trio / Trio Expansion Termination ............... 98 10.4 Key ......................... 99 10.5 Product Symbols ....................99 10.6 Mapping Devices in Expansion ................100 10.7 Expansion Specifications ..................101 © Munters AB, 2020...
  • Page 6 12.2 Trio Expansion Panel Mount Installation ............121 ......................12.2.1 Precautions 12.2.2 Panels ........................12.2.3 Panel Dimensions ................................. 12.2.4 Panel to Panel Expansion Wiring 12.2.5 Power ........................12.2.6 Trio Panel / Trio Panel Expansion Termination ........WARRANTY ..........................© Munters AB, 2020...
  • Page 7: Introduction

    Munters Controllers. 1.3 Notes Date of release: Jan 2020 Munters cannot guarantee to inform users about the changes or to distribute new manuals to them. All rights reserved. No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of Munters.
  • Page 8: Precautions

    2.3 Checking the Battery Level Check the battery once a year. The output must be 2.7 volts (minimum). Authorized personnel only must replace the battery if the output is below the minimum required level or every five years. © Munters AB, 2020...
  • Page 9: Frequency Inverters

    Proper grounding of low voltage cable shield wire • That the controller and inverter cables are kept in separate conduits or wire • bundles 1. Controller 2. Inverter 3. Place the controller at least five meters from the inverter. © Munters AB, 2020...
  • Page 10: Unit Installation

    3 Unit Installation The following sections detail how to mount and wire the Trio. NOTE Munters recommends that a trained technician perform the following operations. Preliminary Information • Mounting the Unit • Layout • Wiring Diagrams • Pressure Sensor Hoses •...
  • Page 11: Installation And Electrical Connections

    2. On the bottom the Trio are knockouts used to route the low and high voltage cables. Figure 1: Trio Knockouts and PG Size o Using a screwdriver and a hammer, gently apply pressure to the knockouts. o Only open the holes that you require. © Munters AB, 2020...
  • Page 12: Hanging The Unit

    CAUTION Munters strongly recommends that you seal all entry spots with RTV silicon. Failure to do so can lead to damage to the unit. 5. After installation is completed, operate the Trio for a few hours and re- check for proper operation.
  • Page 13: Layout

    Alarm relay SIM card Power ports SD card Ethernet port Figure 3: Dipswitches, expanded One dipswitch only in each set is raised. • Only raise a dipswitch if a device is wired to an S port. • © Munters AB, 2020...
  • Page 14: External Devices Specifications

    Number of Relay Number of of Devices Devices Analog Devices Cooling Central Exhaust Cooling Heaters Inlets Outlets Tunnel Doors/Curtains Fans Exhaust/Tunnel Central Exhaust Fans Stir Fan Sprinkler Timer Auger Feeder Lighting As Relay As Analog Out Alarm © Munters AB, 2020...
  • Page 15: Wiring Diagrams

    NOTE Refer to Appendix A: External Devices (Previous Versions), page 75 to view details on the input/output capacity of previous versions. 3.4 Wiring Diagrams High Voltage Relays • Alarms and Power • Internet Connection • Analog Output Devices • Digital Devices • Analog Input Devices • Trio RPS • © Munters AB, 2020...
  • Page 16: High Voltage Relays

    3.4.1 H OLTAGE ELAYS Figure 4: High voltage devices (examples) Example of devices NOTE The relays control motors and heating devices via contactors, not directly. Figure 5: Relay wiring detailed view © Munters AB, 2020...
  • Page 17 Figure 6: Relay and port numbering © Munters AB, 2020...
  • Page 18: Alarms And Power

    3.4.2 A LARMS AND OWER Figure 7: Alarm relay and power ports Alarm relay Power ports Connect the light or siren device to the alarm relay. • © Munters AB, 2020...
  • Page 19: Internet Connection

    3.4.3 I NTERNET ONNECTION Figure 8: Ethernet port CAUTION Connect the internet cable to port 2. Do not connect the cable to port 1. Internal port (do not use this port) Ethernet port RJ-45 cable © Munters AB, 2020...
  • Page 20: Analog Output Devices

    EVICES Trio supports analog control over a variety of devices. Figure 9: Analog Output devices (examples) Connect analog output devices to an AO and a COM port. Ground these devices! Figure 10: Analog Device Wiring Schematic © Munters AB, 2020...
  • Page 21: Digital Devices

    Connect digital devices to a D port and a DCOM port. • Trio supports water meters and auxiliary inputs. • 3.4.6 A NALOG NPUT EVICES CO2 Sensor Wiring • Temperature Sensor Wiring • Humidity Sensor Wiring • Potentiometer Device Wiring • Ammonia Sensor Wiring • © Munters AB, 2020...
  • Page 22: Co2 Sensor Wiring

    3.4.6.1 CO2 Sensor Wiring Figure 13: CO2 Sensor Wiring Number Function S port COM port Shield wire Brown wire: phase Blue wire: neutral Red wire: +12VDC Black wire: -12VDC Figure 14: CO2 Sensor Wiring Schematic © Munters AB, 2020...
  • Page 23 Connect the CO2 device to: • o Controller: S port. In the corresponding dipswitch, raise dipswitch 4 (4-20 mA).  COM port  o Power supply +12V  -12V  © Munters AB, 2020...
  • Page 24: Temperature Sensor Wiring

    3.4.6.2 Temperature Sensor Wiring Figure 15: RTS Wiring Number Function COM port (black wire) T port (red wire) Figure 16: RTS Wiring Schematic Connect each RTS sensor to a: • o T port o COM port o Grounding strip! © Munters AB, 2020...
  • Page 25 COM port (black wire) S port (red wire) Figure 18: RTS S Port Wiring Schematic Connect each RTS sensor to a: • o S port. In the corresponding dipswitch, raise dipswitch 1 (temp) o COM port o Grounding strip! © Munters AB, 2020...
  • Page 26: Humidity Sensor Wiring

    Shield wire Figure 20: RHS+ Sensor Wiring Schematic Connect each RHS+ sensor to a: • o S port. In the corresponding dipswitch, raise dipswitch 3 (analog input). o COM port. o 12VDC port. o Grounding strip! © Munters AB, 2020...
  • Page 27: Potentiometer Device Wiring

    3.4.6.4 Potentiometer Device Wiring Figure 21: Potentiometer Wiring Figure 22: Potentiometer Wiring Schematic Connect each potentiometer to a: • o S port. In the corresponding dipswitch, raise dipswitch 2 (potentiometer). o COM port. o 3.3V port. o Grounding strip! © Munters AB, 2020...
  • Page 28: Ammonia Sensor Wiring

    20.3 kohm resistor (Note: The resistor comes supplied with the sensor but must be installed on-site.) Quick connector Figure 24: Ammonia Wiring Schematic Connect an ammonia sensor to a: • o S port. In the corresponding dipswitch, raise dipswitch 3 (analog input). o COM port. © Munters AB, 2020...
  • Page 29: Trio Rps

    Trio supports up to two static pressure sensors, one built in and one external. Install the RPS in the second room. Figure 25: RPS Wiring Number Function S port. Raise the corresponding S3 dipswitch. COM port Shield wire Figure 26: RPS Wiring Schematic © Munters AB, 2020...
  • Page 30: Pressure Sensor Hoses

    Figure 27: Static pressure tubes NOTE After installing the RPS, no Cold Start is required. Pressure Sensor Hoses Figure 28: Static pressure hoses © Munters AB, 2020...
  • Page 31: Key

    : Caution! Hazardous voltage : Caution: Refer to the manual : Main Protective Earthing Terminal CAUTION IF THE UNIT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED. © Munters AB, 2020...
  • Page 32: Trioair

    1. Go to www.trioair.net or open the app. NOTE Munters strongly recommends using Google Chrome when going to the www.trio.net page. 2. Click Sign Up Now. 3. Type in your email address and click Send verification code. A code is sent to the email address.
  • Page 33: Pairing A Trio

    (refer to General Settings > Time and Date) In the event that the time and date are incorrect, registration is disabled and an error message appears if attempted. 1. Go to System > General Settings > Network © Munters AB, 2020...
  • Page 34 2. Click Register. 3. Using the TrioAir App (Scan New Device) or a QR reader, scan the QR code. The Trio AIR sign in page appears. © Munters AB, 2020...
  • Page 35 4. Following the online instructions, sign in or create a new account. After signing in, the Trio Air app or web site opens. 5. Click Select Farm. 6. Click on an existing account (if there are) or click Add New Farm (follow the online instructions for creating a new farm). © Munters AB, 2020...
  • Page 36 NOTE The person who creates a new farm is automatically defined as the owner. Munters recommends that the person responsible for the farm create the account, and then invite and assign roles to other people. 7. Click Register. The Trio unit is now paired with an account.
  • Page 37: Specifications

    Main Supply Voltage: Permanently connect the controller to the mains in • accordance with the relevant national code. Provide fixed wiring inside a flexible conduit. Relays must be suitably protected against overcurrent, using a circuit breaker rated at 10A. © Munters AB, 2020...
  • Page 38: Using The Trio Touch Screen

    Go back to the main screen Settings icon Edit parameters Replace the dashboard battery with a standard 3V battery. Phone App Click the circle containing the user name to edit personal preferences such as the language, units, name, and more. © Munters AB, 2020...
  • Page 39 Edit the setting, click Send to All, and select the required Trios. The select rooms' or houses' settings are updated. Note: Send to All does not appear on every screen. © Munters AB, 2020...
  • Page 40: Mapping And Defining The Input Output Devices

    7 Mapping and Defining the Input Output Devices NOTE Munters recommends that a trained technician perform the following operations. Mapping Devices • Temperature Sensors • Ventilation Devices • Sensors • Heating Devices • Defining the Cooling Devices • Potentiometers, Inlets, Tunnel Doors, Outlets •...
  • Page 41 2. Click Click to map cooling devices, heaters, inlets, fans, stir fans, • timers, tunnel doors, outlets, or the alarm relay. Click to map auxiliary inputs, sensors (humidity, pressure, • temperature, CO2, ammonia), water meter, and potentiometers. © Munters AB, 2020...
  • Page 42 Devices having opening and closing relays require mapping both relays. 5. Repeat steps 3 and 4 four all the connected devices. 6. After mapping all installed devices, click NOTE To un-map a device, click on the required device and hold the icon down. © Munters AB, 2020...
  • Page 43 NOTE If you map a sensor that is not physically connected to the Trio, an error symbol appears on the designated analog port. © Munters AB, 2020...
  • Page 44: Temperature Sensors

    Average temperature: Data from multiple sensors can be averaged. If a sensor • fails, the sensor's data is removed from any calculations. © Munters AB, 2020...
  • Page 45: Enabling A Weather Station

    To save costs on temperature sensors, one outdoor temperature sensor can provide data to the entire Trio network. 1. In System > Device and Sensors, define one sensor as Outside Temperature. 2. Go to System > Control Strategy > Weather Station 3. Enable Receive Outside Temp. Broadcast. © Munters AB, 2020...
  • Page 46: Ventilation Devices

    Define up to 20 relays or analog output ports as On/Off or 0 – 10 V fans, respectively (refer to Mapping Devices, page 40)). On-Off Fans • 0 – 10 Volt Fans • 7.3.1.1 On-Off Fans 1. On the Device and Sensors screen, click a fan relay. 2. Click © Munters AB, 2020...
  • Page 47: Volt Fans

    KWh: This field displays the amount of kilowatts used. Read-only. o Boost Time: During this amount of time, the controller applied full power to the fan motor (100%). 4. Click Save. 5. To test in the minimal and maximum voltages, click Test. © Munters AB, 2020...
  • Page 48: Defining The Stir Fan

    • 7.3.2.1 On Off Stir Fan Define: • o KWh: This field displays the amount of kilowatts used. Read-only o Operation: Define the relay mode. The status shows if the stir fan is currently operating. • © Munters AB, 2020...
  • Page 49: Volt Stir Fan

    For example, if the minimum voltage is set to 2V and the maximum to 8V the controller applies the calculated 0-100% output over a 2V-8V signal. o KWh: This field displays the amount of kilowatts used. Read-only. © Munters AB, 2020...
  • Page 50: Sensors

    40)). Define: • o Offset: This is an optional correction for the ammonia sensor. Range: -10 to +10 ppm o Enable Mode: Enable/disable the sensor. The ammonia reading shows the measured amount, including the offset. • © Munters AB, 2020...
  • Page 51: Defining The Co2 Sensor

    Define one analog input port as a CO2 port (refer to Mapping Devices, page 40)). Define: • o Offset: This is an optional correction for the CO2 sensor. Range: -500 to +500 ppm o Enable Mode: Enables/disables the sensor. The CO2 reading shows the measured amount, including the offset. • © Munters AB, 2020...
  • Page 52: Defining The Humidity Sensor

    One analog input port as an outside humidity sensor Define: • o Offset: This is an optional correction for the humidity sensor. Range: -10 to +10% o Enable Mode: Enable/disable the sensor. The humidity reading shows the measured level, including the offset. • © Munters AB, 2020...
  • Page 53: Defining The Water Meter Sensors

    • o Quan/Pulse: Set the water meter’s water flow per pulse. Range: 0.0 to 99.9 (unit depends on General Settings > User.) o Meter input: Chose drinking water or cooling. o Enable Mode: Enable/disable the sensor. © Munters AB, 2020...
  • Page 54: Defining The Gas Meter Sensors

    Define up to three digital input ports as a gas meter (refer to Mapping Devices, page 40). o Quan/Pulse: Set the gas meter’s flow per pulse. Range: 0.0 to 999 (unit depends on the General Settings > User.) o Enable Mode: Enable/disable the sensor. © Munters AB, 2020...
  • Page 55: Heating Devices

    Operation: Define the relay mode. o Operation Modes Continues (default): The heater starts to operate continuously.  Cycle: This option enables the operation of heater in cycles.  © Munters AB, 2020...
  • Page 56: Defining The Variable Heaters

    Enable: Zone Heater, the heater output has its own target set-point  and its own sensors assign to it. Zone heater enables the assignment of temperature sensor/s in temperature definition. o KWh: This field displays the amount of kilowatts used. Read-only. © Munters AB, 2020...
  • Page 57: Defining The Cooling Devices

    Define up to two relays as cooling devices (refer to Mapping Devices, page 40). Define: • o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. The status shows if the cooling device is currently operating. • © Munters AB, 2020...
  • Page 58: Potentiometers, Inlets, Tunnel Doors, Outlets

    As an option, potentiometers enable exact positioning of relay-controlled inlets\tunnel doors when calibrating. potentiometers are not employed or • there is a potentiometer failure • opening and closing times are used to calibrate the inlets/tunnel doors. Enable/disable the potentiometer. • © Munters AB, 2020...
  • Page 59: Defining The Inlets/Tunnel Doors

    Open/Close Time: Enter the amount of time required to fully open or fully close the inlet. These parameters are only enabled when Position/By Time is selected. o Calibrate: Manually calibrate inlets/tunnel doors positioned by a potentiometer. Potentiometer-controlled calibration only. © Munters AB, 2020...
  • Page 60: Potentiometer Calibration

    Only one inlet or tunnel curtain can be calibrated at a time. Relay open occurs when the target position is 100%. • Relay close occurs when the target position is 0%. • 1. Go to System > Control Strategy > Ventilation 2. Click 3. Define: © Munters AB, 2020...
  • Page 61 In this situation, click Calibrate to run the Calibration Wizard. If the calibration fails again, check: Potentiometer wiring • Potentiometer • Inlets’ and curtains’ opening and closing position. There must be a minumum • distance between the two, equivalent to 300 A2D points. © Munters AB, 2020...
  • Page 62: Defining The Outlet

    2V and the maximum to 8V the controller applies the calculated 0-100% output over a 2V-8V signal. o Open/Close Time: Enter the amount of time required to fully open or fully close the inlet. © Munters AB, 2020...
  • Page 63: Defining The Sprinkler

    7.8 Defining the Sprinkler  Define one relay as a sprinkler (refer to Mapping Devices, page 40). Define: • o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...
  • Page 64: Defining The Same As Relays

    A relay can be tied to any other relay. Define: • o Related Channel: Define which relay number to follow. Range: 1 – 20 o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...
  • Page 65: Defining The Same As Analog Ports

    Relays can be mapped to eight specific ports only. Define: • o Related Channel: Define which port number to follow. Port Number Related Channel o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...
  • Page 66: Defining The Timer

    7.11 Defining the Timer  Define up to five relays as timers (refer to Mapping Devices, page 40). Define: • o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Define the relay mode. © Munters AB, 2020...
  • Page 67: Defining The Auxiliary Input

    7.12 Defining the Auxiliary Input  Define up to four digital inputs as auxiliary inputs (refer to Mapping Devices, page 40). Define: • o Operation: Define the relay mode. o Enable Mode: Enable/disable the input. © Munters AB, 2020...
  • Page 68: Defining The Measuring Fan

    Refer to Ventilation Compensation in the User Manual. NOTE A relay or port must be defined as a fan for this parameter to be enabled. o Enable Mode: Enable/disable the sensor. © Munters AB, 2020...
  • Page 69: Feeding Devices

    ELAY  Define one relay as feeder (refer to Mapping Devices, page 40). o KWh: This field displays the amount of kilowatts used. Read-only. o Operation: Select if the relay is normally open or normally close. © Munters AB, 2020...
  • Page 70: Defining The Feeder Active Sensor

    Define one digital input port as feeder active (refer to Mapping Devices, page 40). Define • o Operation: Select if the relay is normally open or normally close. o Enable Mode: Enable/disable the sensor. o Quantity Per Minute: Define the amount (weight per minute) of feed to be distributed. © Munters AB, 2020...
  • Page 71: Defining The Feeder Line Sensor

    2. Click . The Devices & Sensor screen appears. 3. Click 4. Click Pressure. 5. Define an analog input port as the pressure sensor. In the following screen, ports 5 is defined as the pressure sensor. © Munters AB, 2020...
  • Page 72: Static Pressure Calibration

    DO NOT blow the air into the hose to see of the pressure changes! The sensor is sensitive and blowing air can cause irreparable damage. To calibrate the Static Pressure Sensor: 1. Disconnect the air hoses. 2. Go to System > Device & Sensors > Pressure. © Munters AB, 2020...
  • Page 73 4. If the A/D count is 100 +/- 30 (70 to 130), click Calibrate. 5. If the A/D count is less than 70 or greater than 130: a. Check for blocked air hoses or wind interference. b. Open the Trio. On the Main Board, find the Static Pressure Sensor. © Munters AB, 2020...
  • Page 74 Adjust the zero-pressure reading to approximately 100 by turning the calibration screw. d. When the A/D count is within the permitted range, press Calibrate. © Munters AB, 2020...
  • Page 75: Appendix A: External Devices (Previous Versions)

    Fans Exhaust/Tunnel Stir Fan Sprinkler Timer Feeder As Relay As Analog Output Alarm Temperature Sensors Humidity Sensors IN CO2 Sensors Ammonia Sensors Pressure Sensors Potentiometers Power Meter Gas Meter Water Meters Aux. Input Feeder Line Sensor © Munters AB, 2020...
  • Page 76 Water Meters Aux. Input Feeder Line Sensor Table 6: Trio 20 Swine STD – R2 Output Measurements Devices/Sensors Total Relay 0-10V Analog Digital Cooling Heaters Inlets Outlets Tunnel Doors/Curtains Fans Exhaust/Tunnel Stir Fan Sprinkler Timer Feeder © Munters AB, 2020...
  • Page 77 Output Measurements As Relay As Analog Output Alarm Temperature Sensors Humidity Sensors IN CO2 Sensors Ammonia Sensors Pressure Sensors Potentiometers Power Meter Gas Meter Water Meters Aux. Input Feeder Line Sensor © Munters AB, 2020...
  • Page 78: Appendix B: Service Manual

    There is a lack of (silicon) sealing or that the sealing has degraded. Make sure that the silicon seal around the PGs installed in the knockouts is not • cracked. Check that the gasket is not • cracked. © Munters AB, 2020...
  • Page 79: Trouble Shooting

    1. Go to System > General Settings > Network Screen. Verify that there is an IP address. 2. Check the cable connections between the switch and the Trio. 3. Verify that the unit is powered. © Munters AB, 2020...
  • Page 80: Electronic Components

    Solution: Check the load value. The maximum analog output load is 15 mA. Problem: An analog output terminal has no output voltage. Solution: Verify that the analog output terminals’ mapping corresponds to the actual wiring. © Munters AB, 2020...
  • Page 81: Spare Parts

    Trio 20 Door Cards Spare Parts • Trio 20 Main Container Spare Parts • Additional Options • Cards • 9.3.1 P RELIMINARY NFORMATION Trio 20 Container Door Cards Main Container Cards Cables and Harnesses Munters Part Number Dealer Part Number © Munters AB, 2020...
  • Page 82: Trio Minimal Spare Parts

    9.3.2 T INIMAL PARE ARTS Munters Israel recommends that managers of farms equipped with Trio Controllers keep (as a minimum stock) the following spare parts on hand. Doing so simplifies maintenance and repairs of the Trio units. 9.3.2.1 Global Customers...
  • Page 83: Trio 20 Container Spare Parts

    9.3.3 T 20 C ONTAINER PARE ARTS © Munters AB, 2020...
  • Page 84 Trio-20 PLASTIC BOX BASE MPN: 940-99-00007 DPN: A1.3 Trio HINGE PLASTIC PIN V1.0.0 (SP-207128) MPN: 940-99-00019 DPN: Trio-20 PLASTIC BLUE PANEL (MUNTERS LOGO) MPN: 940-99-00001 DPN: ONE / ONE PRO - LATCH GENERAL LOCK PLASTIC A3.1 MPN: 900-99-00217 PART + LOCK FOR LATCH DPN: A3.2...
  • Page 85: Trio 20 Door Cards Spare Parts

    9.3.4 T 20 D ARDS PARE ARTS © Munters AB, 2020...
  • Page 86 VIDEO FLAT CABLE 0.02” (0.50 mm) Type 1,152.4 mm MPN: 940-99-00012 DPN: USB CABLE FOR Vitek DISPLAY (SP-140672) MPN: 940-99-00027 DPN: NETWORK CABLE RJ485 (8 WIRES, 0.5 METERS) MPN: 940-99-00011 DPN: FLAT FF14P 25CM F”D>_V1.0.0 (SP-141161) MPN: 999-99-00457 © Munters AB, 2020...
  • Page 87: Trio 20 Main Container Spare Parts

    DPN: 9.3.5 T 20 M ONTAINER PARE ARTS © Munters AB, 2020...
  • Page 88: Additional Options

    STATIC PRESSURE SET - AC3G/SE/PL/Trio - PIG MPN: 901-99-00028 DPN: ADO 3.a TUBES AND FILTERS FOR RPS (NO RPS CARD) MPN: 999-99-00503 DPN: STATIC PRESSURE (EXTERNAL) SENSOR-RPS-PIG- MPN: 920-03-10001 DPN: ADO 5 CO2-PIG-EN-MUR MPN: 919-01-10005 DPN: ADO 6 AMMONIA-POU-MUN MPN: 929-01-00002 DPN: © Munters AB, 2020...
  • Page 89: Cards

    10.1' VT101C-KC17- 00002 B07A Vitek Or AM- 1024600O2TMQW- TA0H Ampire Or TWS2101RBTV20C APEX 940-99- 140672: USB CABLE 00027 FOR Vitek\Ampire DISPLAY Trio 20 -PIG- 940-99- DISPLAY CARD 00041 AND SOM VARISCITE CARD WITH HEATSINK AND FAN © Munters AB, 2020...
  • Page 90 940-99- DISPLAY CARD 00043 AND SOM VARISCITE CARD WITH HEATSINK AND FAN NOTE: CHINA ONLY 940-99- R-Trio-DISPLAY: 00004 Trio 20 DISPLAY CARD (Trio- DISPLAY) Trio 20 -PIG- SOM 940-99- VARISCITE CARD 00040 WITH HEATSINK AND FAN © Munters AB, 2020...
  • Page 91 00042 CARD WITH HEATSINK AND NOTE: CHINA ONLY Trio 20 HEATSINK 940-99- AND FAN FOR SOM 00026 CARD 204152: FAN FOR 940-99- SOM CARD 00025 HEATSINK 491009: ANTENNA 940-99- WI-FI MOLEX 00035 1461530150 15cm CABLE, U.FL/I-PEX © Munters AB, 2020...
  • Page 92: Main Container Cards

    9.3.7.2 Main Container Cards Card Description Munters Ordering Number R-Trio-20- 940-99- MAIN: 00003 MUNTERS ROTEM MIDDLE RANGE 2 CPU 370193: 900-99- SWPS 00264 LPV-60-12 Mean Well 100-240V 12V 60W STATIC 901-99- PRESSURE SET- 00028 AC3G/SE/ PL/Trio-PIG © Munters AB, 2020...
  • Page 93 Card Description Munters Ordering Number TUBES AND 999-99- FILTERS FOR 00503 RPS (NO RPS CARD) © Munters AB, 2020...
  • Page 94: Appendix C: Trio Expansion 10

    Trio / Trio Expansion Termination • • Product Symbols • Mapping Devices in Expansion • Expansion Specifications • Expansion Spare Parts • 10.1 Expansion Layout Figure 30: Board layout 10 relays RS-485 ports Power ports Ground strip © Munters AB, 2020...
  • Page 95: Expansion Wiring Diagrams

    IRING Figure 31: Wiring diagram The cable between the controller and the expansion unit should be a 4-wire • twisted shielded cable (22 or 24 AWG). 1 – red wire • 2 – black wire • © Munters AB, 2020...
  • Page 96: High Voltage Relays

    10.2.2 OLTAGE ELAYS Figure 32: High voltage devices (examples) Example of devices NOTE The relays control motors and heating devices via contactors, not directly. © Munters AB, 2020...
  • Page 97: Power

    Figure 33: Relay and port numbering 10.2.3 OWER Figure 34: Power ports © Munters AB, 2020...
  • Page 98: Trio / Trio Expansion Termination

    When Trio is wired to a Trio Expansion unit, the termination dipswitch in both units must be set to ON. NOTE When the Trio is not wired to an Expansion device, the termination dipswitch position is irrelevant. © Munters AB, 2020...
  • Page 99: Key

    : Caution! Hazardous voltage : Caution: Refer to the manual : Main Protective Earthing Terminal CAUTION IF THE UNIT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED. © Munters AB, 2020...
  • Page 100: Mapping Devices In Expansion

    To map the devices: 1. Go to System > Device and Sensors. 2. Click Expansion. 3. Map the devices as detailed in the Trio manual. Refer to Mapping Devices, page 40 for more information. © Munters AB, 2020...
  • Page 101: Expansion Specifications

    Main Supply Voltage: Permanently connect the controller to the mains in • accordance with the relevant national code. Provide fixed wiring inside a flexible conduit. Relays must be suitably protected against overcurrent, using a circuit breaker rated at 10A. © Munters AB, 2020...
  • Page 102: Expansion Spare Parts

    Trio 10 Expansion Main Container Spare Parts • Main Container Card Spare Parts • 10.8.1 P RELIMINARY NFORMATION Trio 10 EXP Container Main Container Cards Munters Part Number Dealer Part Number 10.8.2 10 E XPANSION ONTAINER PARE ARTS © Munters AB, 2020...
  • Page 103 A1.2 Trio-20 PLASTIC BOX BASE MPN: 940-99-00007 DPN: A1.3 Trio HINGE PLASTIC PIN V1.0.0 (SP-207128) MPN: 940-99-00019 DPN: Trio-20 PLASTIC BLUE PANEL (MUNTERS LOGO) MPN: 940-99-00001 DPN: A3.1 GENERAL PLASTIC LATCH MPN: 900-99-00216 DPN: A3.2 ONE/ONE PRO LATCH GENERAL LOCK PLASTIC PART...
  • Page 104: Trio 10 Expansion Main Container Spare Parts

    10.8.3 10 E XPANSION ONTAINER PARE ARTS ID No. Description Order Catalog Number Trio-EXP 10 CARD (SP: R-Trio-EXP10) MPN: 940-99-00029 DPN: B1.1 SWPS APV-16-12 Mean Well 115V/230V 12V 16W MPN: 999-99-00338 (SP: 370153) DPN: © Munters AB, 2020...
  • Page 105: Main Container Card Spare Parts

    10.8.4 ONTAINER PARE ARTS Card Description Munters Ordering Number R-Trio-EXP10: Trio 940-99- EXP 10 CARD 370153: SWPS APV- 999-99- 16-12 Mean Well 00338 115V/230V 12V 16W © Munters AB, 2020...
  • Page 106: Appendix D: Trio Cell Modem Installation

    11.1.2 R EQUIRED OFTWARE Trio cell modem requires the following software installations: Image Version 1.5. Consult with a Munters technician on how to install the image. • Software Version 5.0 or higher. Upgrade this software via the Trio Software •...
  • Page 107: Installation

    NSTALLATION Modem and SIM Card • Driilling • 11.2.1.1 Modem and SIM Card 1. Locate the designated spot for the 2. Insert the modem into the connector modem. and secure it using the two screws supplied. © Munters AB, 2020...
  • Page 108 3. Insert the SIM card into the SIM port. 4. Gently press the cable connector onto the modem. 5. Thread the modem cable to the connector as shown below. © Munters AB, 2020...
  • Page 109 © Munters AB, 2020...
  • Page 110 6. Remove the sealing cap and attach 7. Secure the antenna using the the antenna. (For older units, refer to brace provided. the next section.) © Munters AB, 2020...
  • Page 111: Driilling

    In the event that the Trio unit was shipped before 08/2022, a hole must be drilled for the SMA connector. 1. Drill a 6.5-millimeter hole in the spot shown below. 2. Insert and secure the SMA connector. © Munters AB, 2020...
  • Page 112 3. Thread the modem cable to the connector as shown below. © Munters AB, 2020...
  • Page 113: Configuration

    NOTE The cellular Modem function appears only if a modem is installed with a working SIM card. To configure the cell modem: 1. Go to System > General Settings > Network. 2. Under Cellular Modem, click Manage. 3. Under Cellular Modem, click Manage. © Munters AB, 2020...
  • Page 114 4. Final steps: a. Enable the modem. b. Using data provided by your service provider, enter the data in the fields. c. Click Save. (example only!) © Munters AB, 2020...
  • Page 115: Panel Mount Installation

    Ambient temperatures do not go above product requirements (50⁰ C). • If this unit is installed in an electrical closet, ensure that no contactors are in that closet. Placing this unit in proximity to contactors results in severe signal interference. © Munters AB, 2020...
  • Page 116: Panels

    12.1.2 P ANELS Figure 37: Trio CPU Panel, Front View Figure 38: Trio CPU Panel, Rear View Figure 39: Trio Relay Panel, Front View © Munters AB, 2020...
  • Page 117: Panel Dimensions

    12.1.3 P ANEL IMENSIONS Distances are in millimetres. Figure 40: Front Panel Depth Dimensions Figure 41: Rear Panel Dimensions Figure 42: Rear Panel Depth Dimensions © Munters AB, 2020...
  • Page 118: Mounting The Panels

    12.1.4 M OUNTING THE ANELS Figure 43: Panel Cutting and Drilling Dimensions (millimeters) • Drill eight holes as indicated above. Using the dimensions shown, cut out a space into which the CPU Front Door is • placed. © Munters AB, 2020...
  • Page 119 Any inverter must be at least five meters away from the controller. To prevent signal disruption, do not run sensor wiring via the DIN rails. • Do not run power wires through the area of the Trio relay plate. • © Munters AB, 2020...
  • Page 120: Powering And Alarms

    12.1.5 P OWERING AND LARMS Figure 45: Alarm relay and power ports Alarm relay Power ports Connect the light or siren device to the alarm relay. • 12.1.6 G ROUNDING Figure 46: Grounding © Munters AB, 2020...
  • Page 121: Trio Expansion Panel Mount Installation

    Grounding meets industry standards. • Ambient temperatures do not go above product requirements (50⁰ C). • Ensure that no contactors are in that closet. Placing this unit in proximity to contactors results in severe signal interference. © Munters AB, 2020...
  • Page 122: Panels

    12.2.2 P ANELS Figure 47: Trio Expansion Relay Panel, Front View © Munters AB, 2020...
  • Page 123 12.2.3 P ANEL IMENSIONS Distances are in millimetres. Figure 48: Expansion Rear Panel Dimensions Figure 49: Rear Panel Depth Dimensions © Munters AB, 2020...
  • Page 124: Panel To Panel Expansion Wiring

    Figure 50: Panel Mount/Expansion Panel Mount Wiring The cable between the controller and the expansion unit should be a 4-wire • twisted shielded cable (22 or 24 AWG). 1 – red wire • 2 – black wire • © Munters AB, 2020...
  • Page 125: Power

    12.2.5 P OWER Figure 51: Power ports © Munters AB, 2020...
  • Page 126: Trio Panel / Trio Panel Expansion Termination

    When Trio Panel is wired to a Trio Panel Expansion unit, the termination dipswitch in both units must be set to ON. NOTE When the Trio Panel is not wired to an Expansion device, the termination dipswitch position is irrelevant. © Munters AB, 2020...
  • Page 127: Warranty

    Munters plant was required: if this is not done, the user is fully responsible for the damage which they could suffer.
  • Page 128 Dismantling and assembly must be performed by qualified technicians and according to the manufacturer’s instructions. The use of non-original spare parts or incorrect assembly exonerates the manufacturer from all liability. Requests for technical assistance and spare parts can be made directly to the nearest Munters office. © Munters AB, 2020...

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Rotem trio 20

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