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Summary of Contents for Sensidyne Gilian 12
- Page 1 Gilian 12 Air Sampling Pump Operation Manual Circle N, Suite 100 • St. Petersburg, Florida 33716 USA 1000 112 (800) 451-9444 • (727) 530-3602 • (727) 539-0550 [FAX] • www.sensidyne.com REF 360-0190-01 (Rev H) Software Version E.4.23 or later...
- Page 3 SOFTWARE LICENSE The software installed in the Gilian 12 pump is the property of Sensidyne, LP and shall remain the property of Sensidyne, LP in perpetuity. The software is protected by U.S. and international copyright laws and is licensed for specific use with the Gilian 12 pump.
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Page 4: Table Of Contents
Gilian 12 Air Sampling Pump TABLE OF CONTENTS Preface • Notices ......................2 • Warnings ......................3 SECTION ONE: Introduction • Components ....................4 SECTION TWO: Set-Up Preparation ....................7 Pump Start-Up ................... 8 Setting the Flow Rate ................9 Calibration .................... -
Page 5: Warnings
The Gilian 12 portable Air Sampling Pump is intended for both indoor and outdoor use when protected from splashed or windblown liquids. The unit is not waterproof so NEVER submerge the unit in water. Pump failure or faulting may result. -
Page 6: Section One: Introduction
SECTION ONE Introduction The Gilian 12 is a high flow rate sampling pump with high flow rate capabilities. It offers user programmability for easy, flexible preprogrammed sampling schedules, long battery life, and fast charge capability. This manual assumes that the pump is in the factory default state, with program and all options disabled. - Page 7 Gilian 12 Sampling Pump (4) 4-button Keypad (5) Indicator LED: Green - Indicates Normal Operation (Flow rate in regulation) Red – On at power up (6) Liquid Crystal Display (LCD) 360-0190-01 - (Rev H)
- Page 8 Gilian 12 Air Sampling Pump LCD Details (6.1) Four 7-Segment Characters, indicating Flow Rate, Time, Volume Sampled and Messages. (6.2) VOL & L. Indicates number in display is volume in liters. (6.3) MIN. Indicates number in display is a time in minutes.
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Page 9: Section Two: Set-Up
Refer to Section Six for full battery maintenance. Attach Sensidyne Charger PN 298-0013-01 to power source or Five-Unit Power station. Plug charger into battery charging jack. Charging cycle will begin immediately and will complete as indicated by charger LED. Refer to charger labeling or Appendix D for full details of LED functions. -
Page 10: Pump Start-Up
Gilian 12 Air Sampling Pump 2.2 Pump Start-Up Power Up Press and release POWER button Display will illuminate and run a Start-up Sequence, then enter Ready Mode Start-Up Sequence (approx. 10 seconds): V O L L M I N Screen Test... -
Page 11: Setting The Flow Rate
Gilian 12 Sampling Pump Power Down Press and hold Power button until display shows “OFF” (3-4 seconds), then release. Pump will show “OFF” for a few seconds until it powers down. Holding Clr while “OFF” is displayed will reset all calibrations and data to factory settings. - Page 12 Gilian 12 Air Sampling Pump L M I N Press ▲ button to increase flow rate set point or ▼ button to decrease flow rate set point, in 0.01 L/min increments. Pressing and holding ▲ or ▼ button will change setting rapidly after a short delay.
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Page 13: Calibration
Gilian 12 Sampling Pump 2.4 Calibration The pump should be calibrated every 200 run hours or 30 days for optimum accuracy of the displayed flow. Calibration is also recommended when the flow rate set point has been changed. Entering calibration will reset the hours since last calibration, sample time and total volume sampled. -
Page 14: Display Calibration Procedure
Gilian 12 Air Sampling Pump 2.4.2 Display Calibration At Ready Mode, press SET/CAL button twice. “CAL” is displayed L M I N Press ENTER button to enter Calibration Mode. “SCAL” (Self-Calibration) is displayed for 10 seconds, allowing the pump to establish a zero reference for the flow control system. - Page 15 Gilian 12 Sampling Pump L M I N S E T Adjust pump display to match actual flow rate on reference meter. Press ▲ button to increase. Press and ▼ button to decrease. L M I N When pump display matches reference meter press SET button.
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Page 16: Programming
Gilian 12 Air Sampling Pump SECTION THREE Program The program capability allows a time based sampling program to be set and executed. From the time it is initiated until it completes the program or is canceled, the pump will use the programmed time sequence to turn the pump on and off at specified intervals. -
Page 17: Program Enable/Disable
Gilian 12 Sampling Pump Disabled 3.2 Program enable/disable PROG Enabled ▲ Press the button to enable Program Mode, “Pro1” and “PROG” are displayed. ▼ Press button to disable Program Mode. “Pro0” is displayed. NOTE: If program is not to be edited, press the... -
Page 18: Section Four: Options
Gilian 12 Air Sampling Pump SECTION FOUR Options Options allow the functionality of the pump to be modified. Each option can be set to On (1) or Off (0). The option settings are stored in nonvolatile memory and preserved over power down and battery changes. -
Page 19: Option Settings
Gilian 12 Sampling Pump 4.2 Option Settings At Ready Mode, press SET/CAL button four times. “OP” is displayed. Press ENTER button to set indicated option. Option ON Option OFF ▲ Press button to turn On indicated Option (o.1.xx on display), ▼... - Page 20 Gilian 12 Air Sampling Pump Press ENTER button to accept setting, and advance to Option 2. Edit additional Options in the same manner as Option 1. Press ENTER to advance to remaining Options. L M I N Press ENTER to continue to Ready mode.
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Page 21: Section Five: Operation
Gilian 12 Sampling Pump SECTION FIVE Operation 5.1 Starting The Sample Run NOTE: Total Run Time and Total Volume Sampled are cumulative from one sample run to the next unless you reset the flow rate, clear the display, or calibrate the display. - Page 22 Gilian 12 Air Sampling Pump Manual Mode: Press and hold the RUN button until “SCAL” is displayed, then release button. Pump will start 10 seconds later. Note: “SCAL” indicates pump is doing an internal Self Adjustment. This self adjustment may occur during the course of a sample if the temperature changes by more than 3ºC.
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Page 23: Stopping The Sample Run
Gilian 12 Sampling Pump 5.2 Stopping The Sample Run Press and hold the STOP button until pump motor stops. Pump alternately displays following screens: L M I N Set Flow Rate Total Run Time Total Volume Sampled (liters) NOTE If the pump motor does not stop, go to Section 5.4 to unlock the keypad. -
Page 24: Locking The Keypad
Gilian 12 Air Sampling Pump 5.3 Locking The Keypad The keypad can be locked to prevent tampering. To lock, press and hold both SET/CAL and ▲/CLR buttons for 5 seconds until “LOCK” is displayed. Note: Keypad cannot be locked during “SCAL”. -
Page 25: Clearing The Run Data
Changing the flow rate will also clear previous run data. 5.6 Flow Calculation The Gilian 12 calculates the total air volume sampled using the following formula: Total Air Volume (Liters) = Air Flow Rate (AFR) (L/min) x Sample Time (ST) (minutes) / 1000 (cc/Liter) -
Page 26: Section Six: Maintenance
Do not charge or replace battery pack while in an explosive atmosphere. Use only Sensidyne charger PN 298-0013-01 or other charger designated for Gilian 12. The Gilian 12 pump uses rechargeable Nickel-Metal-Hydride batteries that must be fully charged and properly maintained for maximum run time. The battery pack has a charge time under 4 hours using Fast Charger (PN 298-0013-01). -
Page 27: Pump Filter Maintenance
Gilian 12 Sampling Pump 6.2 Pump Filter Maintenance Change or clean internal pump filter screen PN 811-1502-01 when it is dirty or damaged. Reuse o-ring and ensure it is properly seated when reinstalling. 360-0190-01 - (Rev H) -
Page 28: Appendix A Troubleshooting Guide
Gilian 12 Air Sampling Pump APPENDIX A Troubleshooting Guide Symptom Possible Cause Corrective Action Pump will not turn Low battery charge Charge battery Blown fuse in battery Replace battery Dead Cells in battery Replace battery Control board problem Return for service... - Page 29 Gilian 12 Sampling Pump APPENDIX A Troubleshooting Guide Pump surges Display calibration adjusted out of Reset display calibrations to range factory setting (see procedure at end of table) Don’t run pump with charger Charger connected connected Pump will not run...
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Page 30: Appendix B Parts List
Five Unit Power Pack 100-240Vac, 50-60 Hz, UK Cord 811-0801-04 Five Unit Power Pack 100-240Vac, 50-60 Hz, No Cord 783-0018-01 Battery Pack 811-1604-US Power Module, Gilian 12, US Cord 811-1604-EU Power Module, Gilian 12, Euro Cord 811-1604-UK Power Module, Gilian 12, UK Cord 811-1604-NO... -
Page 31: Appendix C Specifications
Gilian 12 Sampling Pump APPENDIX C Specifications Performance Operating High Flow Range ... 4 -12 L/min Accuracy ........± 5% of reading when calibrated within 30 days ± 15% of maximum flow when calibrated within 6 months Constant Flow control..... < ± 5% of set flow (after calibration) between 4-12 LPM up to pressures listed below;... - Page 32 Gilian 12 Air Sampling Pump General Controls .......... Power/Enter, Set/Cal, ▲/Clear, ▼/Run/Stop Indicators ........Green Indicates Normal Operation Red – On at power up Icons (LCD) ........Battery Indicator, Hold, Fault, Set Dimensions ........3.2” (W) x 5.4” (H) x 2.3” (D) Weight ..........
- Page 33 Gilian 12 Sampling Pump APPENDIX C Specifications CE Compliance: EMC EMI/RFI ........EN61326-1:2013 FCC Part B, Class A IECs-003 Class A Environmental Temperature Operating ......... 0°C to 45°C (32°F to 113°F) Storage ..........-20°C to 45°C (-4°F to 113°F) Charging (max) ......... 5°C to 40°C (41°F to 104°F) Charging (for best charge and life) ..
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Page 34: Appendix D: Fast Charger
Gilian 12 Air Sampling Pump APPENDIX D Fast Charger PN 298-0013-01 The fast charger is available as a single unit and with a five unit power station. The fast charger is a universal input (100 - 240 VAC, 50-60Hz) charger with the capacity to rapidly charge NiMH battery packs. -
Page 35: Appendix E: Factory Calibration And Service
Gilian 12 Sampling Pump APPENDIX E Factory Calibration & Service Sensidyne, LP 1000 112 Circle N, Suite 100 St. Petersburg, Florida 33716 USA 800-451-9444 727-530-3602 727-539-0550 [Main fax] 727-538-0671 [Service fax] e-mail: info@sensidyne.com web: www.Sensidyne.com 360-0190-01 - (Rev H) - Page 36 Manufactured by: Sensidyne, LP 1000 112 Circle N, Suite 100 St. Petersburg, Florida 33716 800-451-9444 • 727-530-3602 • 727-539-0550 [fax] www.Sensidyne.com • info@sensidyne.com Authorized EU Representative Schauenburg Electronic Technologies GmbH Weseler Str. 35 · 45478 Mülheim-Ruhr Germany +49 (0) 208 9 99 10 • +49 (0) 208 5 41 10 [fax]...
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