Related Manuals for Sensidyne Gilian 800i
Summary of Contents for Sensidyne Gilian 800i
- Page 1 Gilian 800i Air Sampling Pump Operation Manual Circle N, Suite 100 • St. Petersburg, Florida 33716 USA 1000 112 (800) 451-9444 • (727) 530-3602 • (727) 539-0550 [FAX] • www.sensidyne.com REF 360-0166-01 (Rev D)
- Page 3 Gilian 800i Air Sampling Pump Operation Manual REF 360-0166-01 (Rev D) Software Version L.4.22...
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Page 4: Notices
SOFTWARE LICENSE The software installed in the Gilian 800i pump is the property of Sensidyne, LP and shall remain the property of Sensidyne, LP in perpetuity. The software is protected by U.S. and international copyright laws and is licensed for specific use with the Gilian 800i pump. -
Page 5: Table Of Contents
Gilian 800i Air Sampling Pump TABLE OF CONTENTS Preface • Notices ......................2 • Warnings ......................4 • Certifications and Approvals ................5 SECTION ONE: Introduction • Components ....................6 SECTION TWO: Set-Up Preparation ....................9 Pump Start-Up ..................10 Setting the Flow Rate ................ -
Page 6: Warnings
UNDER NO CIRCUMSTANCES should this product be used except by qualified, trained, technically competent personnel. The Gilian 800i portable Air Sampling Pump is intended for both indoor and outdoor use when protected from splashed or windblown liquids. The unit is not waterproof so NEVER submerge the unit in water. Pump failure or faulting may result. -
Page 7: Certifications And Approvals
Gilian 800i Air Sampling Pump Certification and Approvals 360-0166-01 - (Rev D) -
Page 8: Components
SECTION ONE Introduction The Gilian 800i is a low flow rate sampling pump with extremely high back pressure capabilities. It offers user programmability for easy, flexible preprogrammed sampling schedules, long battery life, Hazardous Area certification for ATEX and US in all zones and gases, and fast charge capability. - Page 9 Gilian 800i Air Sampling Pump (4) 4-button Keypad (5) Indicator LED: Green - Indicates Normal Operation (Flow rate in regulation) Red – On at startup (PCA indication) (6) Liquid Crystal Display (LCD) 360-0166-01 - (Rev D)
- Page 10 Gilian 800i Air Sampling Pump LCD Details (6.1) Four 7-Segment Characters, indicating Flow Rate, Time, Volume Sampled and Messages. (6.2) VOL & L. Indicates number in display is sample volume in liters. (6.3) MIN. Indicates number in display is sample time in minutes.
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Page 11: Section Two: Set-Up
Refer to Section Six for full battery maintenance. Attach Sensidyne Charger PN 298-0013-01 to power source or Five-Unit Power station. Plug charger into battery charging jack. Charging cycle will begin immediately and will complete as indicated by charger LED. Refer to charger labeling or Appendix D for full details of LED functions. -
Page 12: Pump Start-Up
Gilian 800i Air Sampling Pump 2.2 Pump Start-Up Power Up Press and release POWER button Display will illuminate and run a Start-up Sequence, then enter Ready Mode Start-Up Sequence (approx. 10 seconds): L MIN Screen Test CC / MIN HOLD... -
Page 13: Setting The Flow Rate
Gilian 800i Air Sampling Pump Power Down Press and hold Power button until display shows “OFF” (3-4 seconds), then release. Pump will show “OFF” for a few seconds until it powers down. Holding Clr while “OFF” is displayed will reset all calibrations and data to factory settings. - Page 14 Gilian 800i Air Sampling Pump CC / MIN Press ▲ button to increase flow rate set point or ▼ button to decrease flow rate set point, in 1 cc/min increments. Pressing and holding ▲ or ▼ button will change setting rapidly after a short delay.
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Page 15: Calibration
Gilian 800i Air Sampling Pump 2.4 Calibration The pump should be calibrated every 200 run hours or 30 days, for optimum accuracy of the displayed flow. Longer calibration intervals are allowable with different accuracy specifications. See Appendix C. Calibration is also recommended when a new flow is chosen. -
Page 16: Display Calibration Procedure
Gilian 800i Air Sampling Pump 2.4.2 Display Calibration At Ready Mode, press SET/CAL button twice. “CAL” is displayed CC / MIN Press ENTER button to enter Calibration Mode. “SCAL” (Self-Calibration) is displayed for 10 seconds, allowing the pump to establish a zero reference for the flow control system. - Page 17 Gilian 800i Air Sampling Pump CC / MIN Adjust pump display to match actual flow rate on reference meter. Press ▲ button to increase. Press and ▼ button to decrease. CC / MIN When pump display matches reference meter press SET button.
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Page 18: Programming
Gilian 800i Air Sampling Pump SECTION THREE Program The program capability allows a time based sampling program to be set and executed. From the time it is initiated until it completes the program or is canceled, the pump will use the programmed time sequence to turn the pump on and off at specified intervals. -
Page 19: Program Enable/Disable
Gilian 800i Air Sampling Pump Disabled 3.2 Program enable/disable PROG Enabled Press the ▲ button to enable Program Mode, “Pro1” and “PROG” are displayed. Press ▼ button to disable Program Mode. “Pro0” is displayed. NOTE: If program is not to be edited, press the... -
Page 20: Section Four: Options
Gilian 800i Air Sampling Pump SECTION FOUR Options Options allow the functionality of the pump to be modified. Each option can be set to On (1) or Off (0). The option settings are stored in nonvolatile memory and preserved over power down and battery changes. -
Page 21: Option Settings
Gilian 800i Air Sampling Pump 4.1 Option Settings At Ready Mode, press SET/CAL button four times. “OP” is displayed. Press ENTER button to set indicated option. Option ON Option OFF ▲ Press button to turn On indicated Option (o.1.xx on display), press ▼... - Page 22 Gilian 800i Air Sampling Pump Press ENTER button to accept setting, and advance to Option 2. Edit additional Options in the same manner as Option 1. Press ENTER to advance to remaining Options. CC / MIN Press ENTER to continue to Ready mode.
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Page 23: Section Five: Operation
Gilian 800i Air Sampling Pump SECTION FIVE Operation 5.1 Starting The Sample Run NOTE: Total Run Time and Total Volume Sampled are cumulative from one sample run to the next unless you reset the flow rate, clear the display, or calibrate the display. - Page 24 Gilian 800i Air Sampling Pump Manual Mode: Press and hold the RUN button until “SCAL” is displayed, then release button. Pump will start 10 seconds later. Note: “SCAL” indicates pump is doing an internal Self Adjustment. This self- adjustment may occur during the course of a sample if the temperature changes by more than 3ºC.
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Page 25: Stopping The Sample Run
Gilian 800i Air Sampling Pump 5.2 Stopping The Sample Run Press and hold the STOP button until pump motor stops. Pump alternately displays following screens: CC / MIN Set Flow Rate Total Run Time Total Volume Sampled (liters) NOTE If the pump motor does not stop, go to Section 5.4 to unlock the keypad. -
Page 26: Locking The Keypad
Gilian 800i Air Sampling Pump 5.3 Locking The Keypad The keypad can be locked to prevent tampering. To lock, press and hold both SET/CAL and ▲/CLR buttons for 5 seconds until “LOCK” is displayed. Note: Keypad cannot be locked during “SCAL”. -
Page 27: Clearing The Run Data
Changing the flow rate will also clear previous run data. 5.6 Flow Calculation The Gilian 800i calculates the total air volume sampled using the following formula: Total Air Volume (Liters) = Air Flow Rate (cc/min) x Sample Time (minutes) / 1000 cc/Liter... -
Page 28: Section Six: Maintenance
Do not charge or replace battery pack while in an explosive atmosphere. Use only Sensidyne charger PN 298-0013-01 or other charger designated for Gilian 800i. The Gilian 800i pump uses rechargeable Nickel-Metal-Hydride batteries that must be fully charged and properly maintained for maximum run time. The battery pack has a charge time under 4 hours using Fast Charger (PN 298-013-01). -
Page 29: Pump Filter Maintenance
Gilian 800i Air Sampling Pump 6.2 Pump Filter Maintenance Change internal pump filter PN 811-0012-01 when it is dirty or damaged. Reuse o-ring and ensure it is properly seated when reinstalling. 360-0166-01 - (Rev D) -
Page 30: Appendix A Troubleshooting Guide
Gilian 800i Air Sampling Pump APPENDIX A Troubleshooting Guide Symptom Possible Cause Corrective Action Pump will not turn Low battery charge Charge battery Blown fuse in battery Replace battery Dead Cells in battery Replace battery Control board problem Return for service... - Page 31 Gilian 800i Air Sampling Pump APPENDIX A Troubleshooting Guide Pump surges Display calibration adjusted out of Reset display calibrations to range factory setting (see procedure at end of table) Don’t run pump with charger Charger connected connected Program time is set to zero...
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Page 32: Appendix B Parts List
Gilian 800i Air Sampling Pump APPENDIX B Parts List Spare Parts & Accessories Part Number Description 783-0007-01 Battery Pack 811-9961-US Power Module, Gilian 5000/800i/10i, US Cord 811-9961-EU Power Module, Gilian 5000/800i/10i, Euro Cord 811-9961-UK Power Module, Gilian 5000/800i/10i, UK Cord... -
Page 33: Appendix C Specifications
Gilian 800i Air Sampling Pump APPENDIX C Specifications Performance Operating High Flow Range ... 200–800 cc/min Accuracy ........± 5% Constant Flow control ....< ± 5% of set flow (after calibration) Constant Flow Compensation ..200 to 800 cc/min up to 80” water back pressure Flow Fault ........ - Page 34 Gilian 800i Air Sampling Pump APPENDIX C Specifications Intrinsic Safety Equipment Ratings: (Refer to Certifications and Approvals Section) CE Compliance: ISO13137:2013 ......Type G Compliant Environmental Temperature Operating ........0°C to 45°C (32°F to 113°F) Storage .......... -20°C to 45°C (-4°F to 113°F) Charging (max) .......
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Page 35: Appendix D: Fast Charger
Gilian 800i Air Sampling Pump APPENDIX D Fast Charger PN 298-0013-01 The fast charger is available as a single unit and with a five unit power station. The fast charger is a universal input (100 - 240 VAC, 50-60Hz) charger with the capacity to rapidly charge NiMH battery packs. -
Page 36: Appendix E: Factory Calibration And Service
Gilian 800i Air Sampling Pump APPENDIX E Factory Calibration & Service Sensidyne, LP 1000 112 Circle N, Suite 100 St. Petersburg, Florida 33716 USA 800-451-9444 727-530-3602 727-539-0550 [Main fax] 727-538-0671 [Service fax] e-mail: info@sensidyne.com web: www.Sensidyne.com 360-0166-01 - (Rev D) - Page 37 THIS PAGE INTENTIONALLY LEFT BLANK...
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- Page 40 Sensidyne, LP 1000 112 Circle N, Suite 100 St. Petersburg, Florida 33716 800-451-9444 • 727-530-3602 • 727-539-0550 [fax] www.Sensidyne.com • info@sensidyne.com Authorized EU Representative Schauenburg Electronic Technologies GmbH Weseler Str. 35 · 45478 Mülheim-Ruhr Germany +49 (0) 208 9 99 10 • +49 (0) 208 5 41 10 [fax]...
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