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Sensidyne Gilian 5000 Operation Manuals

Air sampling pump
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Gilian 5000
Air Sampling Pump
Operation Manual
16333 Bay Vista Dr. • Clearwater, FL 33760 USA
(800) 451-9444 • (727) 530-3602 • (727) 539-0550 [FAX] • www.sensidyne.com
REF 360-0103-01 (Rev F)

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Summary of Contents for Sensidyne Gilian 5000

  • Page 1 Gilian 5000 Air Sampling Pump Operation Manual 16333 Bay Vista Dr. • Clearwater, FL 33760 USA (800) 451-9444 • (727) 530-3602 • (727) 539-0550 [FAX] • www.sensidyne.com REF 360-0103-01 (Rev F)
  • Page 3 Gilian 5000 Air Sampling Pump Operation Manual REF 360-0103-01 (Rev F) Software Version 5.3.53...

  • Page 4: Notices

    SOFTWARE LICENSE The software installed in the Gilian 5000 pump is the property of Sensidyne, LP and shall remain the property of Sensidyne, LP in perpetuity. The software is protected by U.S. and international copyright laws and is licensed for specific use with the Gilian 5000 pump.

  • Page 5: Table Of Contents

    Gilian 5000 Air Sampling Pump TABLE OF CONTENTS Preface • Notices ......................2 • Warnings ......................4 • Certifications and Approvals ................5 SECTION ONE: Introduction • Components ....................6 SECTION TWO: Set-Up Preparation ....................9 Pump Start-Up ................... 10 Setting the Flow Rate ................

  • Page 6: Warnings

    UNDER NO CIRCUMSTANCES should this product be used except by qualified, trained, technically competent personnel. The Gilian 5000 portable Air Sampling Pump is intended for both indoor and outdoor use when protected from splashed or wind blown liquids. The unit is not waterproof so NEVER submerge the unit in water. Pump failure or faulting may result.

  • Page 7: Certifications And Approvals

    Gilian 5000 Air Sampling Pump Certification and Approvals Gilian 5000 Air Sampling Pump REF 610-0801-01 NEC/CEC I.S. CL I, DIV 1, GPS A, B, C, D CL II, GPS E, F, G, CL III T4 Ta = -20 to +45°C II 1 G Ex ia IIC T4 Ta = -20 to +45°C FM 07ATEX0018X...

  • Page 8: Components

    SECTION ONE Introduction The Gilian 5000 is a high flow rate sampling pump with extremely high back pressure capabilities. It offers user programmability for easy, flexible preprogrammed sampling schedules, EN-1232 compliance, long battery life, Hazardous area certification for ATEX and US in all zones and gases, and fast charge capability.
  • Page 9 Gilian 5000 Air Sampling Pump (4) 4-button Keypad (5) LED (Green). Indicates Normal Operation (Flow rate in regulation) (6) Liquid Crystal Display (LCD) 360-0103-01 - (Rev F)
  • Page 10 Gilian 5000 Air Sampling Pump LCD Details (6.1) Four 7-Segment Characters, indicating Flow Rate, Time, Volume Sampled and Messages. (6.2) VOL & L. Indicates number in display is volume in liters. (6.3) MIN. Indicates number in display is a time in minutes.

  • Page 11: Section Two: Set-Up

    Refer to Section Six for full battery maintenance. Attach Sensidyne Charger PN 298-0013-01 to power source or Five-Unit Power station. Plug charger into battery charging jack. Charging cycle will begin immediately and will complete as indicated by charger LED. Refer to charger labeling or Appendix E for full details of LED functions.

  • Page 12: Pump Start-Up

    Gilian 5000 Air Sampling Pump 2.2 Pump Start-Up Power Up Power Press and release POWER button Enter Display will illuminate and run a Start-up Sequence, then enter Ready Mode Clear Run/Stop CLEAR Start-Up Sequence (approx. 10 seconds): L MIN Screen Test...

  • Page 13: Setting The Flow Rate

    Gilian 5000 Air Sampling Pump Power Down Press and hold Power button until display shows “OFF” (3-4 seconds), then release. Pump will show “OFF” for a few seconds until it powers down. Power Enter Clear Run/Stop CLEAR 2.3 Setting The Flow Rate NOTE This section is required only if you are changing pump flow rate.
  • Page 14 Gilian 5000 Air Sampling Pump CC / MIN Press ▲ button to increase flow rate set point or Power ▼ button to decrease flow rate set point, in 10 cc/min increments. Enter Pressing and holding ▲ or ▼ button will change setting rapidly after a short delay.

  • Page 15: Calibration

    Gilian 5000 Air Sampling Pump 2.4 Calibration The pump should be calibrated every 200 run hours or 30 days, for optimum accuracy of the displayed flow. Calibration is also recommended when a new flow is chosen. Entering calibration will reset the hours since last calibration.

  • Page 16: Display Calibration Procedure

    Gilian 5000 Air Sampling Pump 2.4.2 Display Calibration NOTE To exit Calibration Mode without changing any values, simply press ENTER twice. This action will also reset the hours since last calibration. Power At Ready Mode, press SET/CAL button twice. Enter “CAL”...
  • Page 17 Gilian 5000 Air Sampling Pump CC / MIN Adjust pump display to match actual flow rate Power on reference meter. Press ▲ button to Enter increase. Press and ▼ button to decrease. Clear Run/Stop CLEAR CC / MIN When pump display matches reference meter press SET button.

  • Page 18: Programming

    Gilian 5000 Air Sampling Pump SECTION THREE Program The program capability allows a time based sampling program to be set and executed. From the time it is initiated until it completes the program or is canceled, the pump will use the programmed time sequence to turn the pump on and off at specified intervals.

  • Page 19: Program Enable/Disable

    Gilian 5000 Air Sampling Pump Disabled 3.2 Program enable/disable PROG Enabled Power Press the button to enable Program Mode, ▲ Enter “Pro1” and “PROG” are displayed. Press button to disable Program Mode. ▼ “Pro0” is displayed. Clear Run/Stop CLEAR NOTE: If program is not to be edited, press the...

  • Page 20: Section Four: Options

    Gilian 5000 Air Sampling Pump SECTION FOUR Options Options allow the functionality of the pump to be modified. Each option can be set to On (1) or Off (0). The option settings are stored in nonvolatile memory and preserved over power down and battery changes.

  • Page 21: Option Settings

    Gilian 5000 Air Sampling Pump 4.1 Option Settings At Ready Mode, press SET/CAL button four Power times. “OP” is displayed. Enter Clear Run/Stop CLEAR Power Press ENTER button to set indicated option. Enter Clear Run/Stop CLEAR Option ON Option OFF...
  • Page 22 Gilian 5000 Air Sampling Pump Power Press ENTER button to accept setting, and Enter advance to Option 2. Clear Run/Stop CLEAR Edit additional Options in the same manner as Option 1. Press ENTER to advance to remaining Options. CC / MIN Press ENTER to continue to Ready mode.

  • Page 23: Section Five: Operation

    Gilian 5000 Air Sampling Pump SECTION FIVE Operation 5.1 Starting The Sample Run NOTE: Total Run Time and Total Volume Sampled are cumulative from one sample run to the next unless you reset the flow rate, clear the display, or calibrate the display.
  • Page 24 Gilian 5000 Air Sampling Pump Manual Mode: Press and hold the RUN button until “SCAL” is displayed, then release button. Pump will start 10 seconds later. Note : “SCAL” indicates pump is doing an internal Self Adjustment. This self adjustment may occur during the course of a...

  • Page 25: Stopping The Sample Run

    Gilian 5000 Air Sampling Pump 5.2 Stopping The Sample Run Power Press and hold the STOP button until pump Enter motor stops. Clear Run/Stop CLEAR Pump alternately displays following screens: CC / MIN Set Flow Rate Total Run Time Total Volume Sampled (liters) NOTE If the pump motor does not stop, go to Section 5.4 to unlock the keypad.

  • Page 26: Locking The Keypad

    Gilian 5000 Air Sampling Pump 5.3 Locking The Keypad The keypad can be locked to prevent tampering. To lock, press and hold both SET/CAL and Power ▲/CLR buttons for 5 seconds until “LOCK” is displayed. Enter Note: Keypad cannot be locked during “SCAL”.

  • Page 27: Clearing The Run Data

    Changing the flow rate will also clear previous run data. 5.6 Flow Calculation The Gilian 5000 calculates the total air volume sampled using the following formula: Total Air Volume (Liters) = Air Flow Rate (cc/min) x Sample Time (minutes) / 1000 cc/Liter...

  • Page 28: Section Six: Maintenance

    Do not charge or replace battery pack while in an explosive atmosphere. Use only Sensidyne charger PN 298-0013-01 or other charger designated for Gilian 5000. The Gilian 5000 pump uses rechargeable Nickel-Metal-Hydride batteries that must be fully charged and properly maintained for maximum run time. The battery pack has a charge time under 4 hours using Fast Charger (PN 298-013-01).

  • Page 29: Pump Filter Maintenance

    Gilian 5000 Air Sampling Pump 6.2 Pump Filter Maintenance Change internal pump filter PN 811-0012-01 when it is dirty or damaged. Reuse o-ring and ensure it is properly seated when reinstalling. 360-0103-01 - (Rev F)

  • Page 30: Appendix A Troubleshooting Guide

    Gilian 5000 Air Sampling Pump APPENDIX A Troubleshooting Guide Symptom Possible Cause Corrective Action Low battery charge Charge battery Pump will not turn Blown fuse in battery Replace battery Dead Cells in battery Replace battery Control board problem Return for service...
  • Page 31 Gilian 5000 Air Sampling Pump APPENDIX A Troubleshooting Guide Display calibration adjusted out of Reset display calibrations to Pump surges range factory setting (see procedure at end of table) Charger connected Don’t run pump with charger connected Program time is set to zero...

  • Page 32: Appendix B Parts List

    Gilian 5000 Air Sampling Pump APPENDIX B Parts List Spare Parts & Accessories Part Number Description 811-0802-01 Single Charger 100-240Vac, 50-60 Hz, US Cord 811-0802-02 Single Charger 100-240Vac, 50-60 Hz, Euro Cord 811-0802-03 Single Charger 100-240Vac, 50-60 Hz, UK Cord...

  • Page 33: Appendix C Specifications

    Gilian 5000 Air Sampling Pump APPENDIX C Specifications Performance Operating High Flow Range ... 800–5000 cc/min Accuracy ........± 5% Constant Flow control..... < ± 5% of set flow (after calibration) between 1-5 LPM up to pressures listed below; Constant Flow Compensation ..5000cc/min up to 24” water back pressure (2 hour runtime at this flowrate/backpressure) 5000cc/min up to 20”...

  • Page 34: Specifications

    Gilian 5000 Air Sampling Pump APPENDIX C Specifications Intrinsic Safety Equipment Ratings: (Refer to Certifications and Approvals Section) US and Canada ......Class I, II, III Div 1, Gps A, B, C, D, E, F, G T4 Class I, Zone 0 Group IIC T4 Europe ..........ATEX Ex II 1 G, Ex ia IIC T4...

  • Page 35: Appendix D Low Flow Adapter

    Gilian 5000 Air Sampling Pump APPENDIX D Low Flow Adapter Direct Installation to Gilian 5000 Caution: To prevent kinking, connection between low flow adapter PN 801961 and Gilian 5000 should be as short as possible. The two air boss connections should nearly touch inside the tubing.
  • Page 36 Gilian 5000 Air Sampling Pump APPENDIX D Low Flow Adapter Installation To Gilian 5000 Using Fixed Mount Assembly PN 801980 360-0103-01 - (Rev F)
  • Page 37 Gilian 5000 Air Sampling Pump APPENDIX D Low Flow Adapter Filter Maintenance Change Low Flow Adapter filter PN 811-0012-01 when it is dirty or damaged. 360-0103-01 - (Rev F)
  • Page 38 Gilian 5000 Air Sampling Pump APPENDIX D Low Flow Adapter Low Flow Operation Example Set flow rate on pump to 1500 cc/min (Section 2.3). Calibrate pump using appropriate back pressure (Section 2.4). Attach low flow equipment as shown. Remove tube holder manifold caps.

  • Page 39: Appendix E: Fast Charger

    Gilian 5000 Air Sampling Pump APPENDIX E Fast Charger PN 298-0013-01 The fast charger is available as a single unit and with a five unit power station. The fast charger is a universal input (100 - 240 VAC, 50-60Hz) charger with the capacity to rapidly charge NiMH battery packs.

  • Page 40: Appendix F: Factory Calibration And Service

    Gilian 5000 Air Sampling Pump APPENDIX F Factory Calibration & Service Sensidyne, LP 16333 Bay Vista Drive Clearwater, Florida 33760 USA 800-451-9444 727-530-3602 727-539-0550 [Main fax] 727-538-0671 [Service fax] e-mail: info@sensidyne.com web: www.Sensidyne.com Europe Goffin Meyvis Analytical and Medical Systems B.V.
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  • Page 44 Manufactured by: Sensidyne, LP 16333 Bay Vista Drive Clearwater, Florida 33760 800-451-9444 • 727-530-3602 • 727-539-0550 [fax] www.Sensidyne.com • info@sensidyne.com Authorized EU Representative Schauenburg Electronic Technologies GmbH Weseler Str. 35 · 45478 Mülheim-Ruhr Germany +49 (0) 208 9 99 10 • +49 (0) 208 5 41 10 [fax]...

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