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Sensidyne Gilian 3500 Operation Manual

Air sampling pump
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Gilian 3500
Air Sampling Pump
Operation Manual
16333 Bay Vista Dr. • Clearwater, FL 33760 USA
(800) 451-9444 • (727) 530-3602 • (727) 539-0550 [FAX] • www.sensidyne.com
REF 360-0039-02 (Rev B)

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Summary of Contents for Sensidyne Gilian 3500

  • Page 1 Gilian 3500 Air Sampling Pump Operation Manual 16333 Bay Vista Dr. • Clearwater, FL 33760 USA (800) 451-9444 • (727) 530-3602 • (727) 539-0550 [FAX] • www.sensidyne.com REF 360-0039-02 (Rev B)

  • Page 2: Notices

    SOFTWARE LICENSE The software installed in the Gilian 3500 pump is the property of Sensidyne, Inc. and shall remain the property of Sensidyne, Inc. in perpetuity. The software is protected by U.S. and international copyright laws and is licensed for specific use with the Gilian 3500 pump.

  • Page 3: Table Of Contents

    Gilian 3500 Air Sampling Pump CONTENTS PREFACE • Notices ......................2 • WARNINGS ...................... 4 • North American & European Certifications ............5 SECTION ONE: INTRODUCTION • Components ....................6 SECTION TWO: SET-UP Preparation ....................9 Pump Start-Up ................... 10 Setting The Flow Rate ................

  • Page 4: Warnings

    DO NOT operate this product should it malfunction, require repair, or have a cracked or broken case. DO NOT repair or modify, except as specified in Operation Manual. Service to be performed by Sensidyne Authorized Service Departments only.

  • Page 5: North American & European Certifications

    Gilian 3500 Air Sampling Pump CANADA European Economic Community North American & European Certifications REF 360-0039-02 (Rev B)

  • Page 6: Section One: Introduction

    Gilian 3500 Air Sampling Pump SECTION ONE INTRODUCTION • COMPONENTS See Figure 1.1 (1) Filter Housing Assembly (Inlet Port) (2) [not used] (3) Belt Clip (4) Battery Charging Jack (with cover) (5) 4-button Keypad (6) Operation LED (Green). Flashes when the pump is functioning normally.

  • Page 7: Gilian 3500

    Gilian 3500 Air Sampling Pump Figure 1.1 Gilian 3500 REF 360-0039-02 (Rev B)
  • Page 8 2 bars = Medium charge 1 bar = Low charge NOTE The Gilian 3500 automatically calculates the total air volume sampled using the following formula: Total Air Volume (Liters) = Air Flow Rate (cc/min) x Sample Time (minutes) / 1000 cc/Liter...

  • Page 9: Section Two: Set-Up

    Gilian 3500 Air Sampling Pump SECTION TWO SET-UP 2.1 PREPARATION NiMH battery pack must be fully charged (about 5 hours). Refer to Section Four for battery maintenance. Charge battery pack through built-in jack. Battery pack may be charged while attached to pump, or separately.

  • Page 10: Pump Start-Up

    Gilian 3500 Air Sampling Pump 2.2 PUMP START-UP • Power Up (see Figure 2.1) Press and release POWER button (1). Start-Up Sequence (approx. 10 seconds): Self Test screen (2) Version No. screen (3) Last Cal screen (4) Screen shows number of run hours since last calibration.

  • Page 11: Power-Up / Ready Mode

    Gilian 3500 Air Sampling Pump Figure 2.1 Power-Up / Ready Mode REF 360-0039-02 (Rev B)

  • Page 12: Setting The Flow Rate

    Gilian 3500 Air Sampling Pump 2.3 SETTING THE FLOW RATE NOTE This section is required only if you are changing pump flow rate. If you’re using previously set flow rate, simply verify it using a Gilibrator 2 (see Section 2.4.2).

  • Page 13: Setting The Flow Rate

    Gilian 3500 Air Sampling Pump Figure 2.2 Setting The Flow Rate REF 360-0039-02 (Rev B)

  • Page 14: Display Calibration

    Gilian 3500 Air Sampling Pump 2.4 DISPLAY CALIBRATION The display should be calibrated at least every 30 days. For optimum accuracy of the displayed flow, it is also recommended when a new flow is chosen. Use the set-up method described in 2.4.1 or 2.4.2 followed by the display calibration procedure in 2.4.2.

  • Page 15: Display Calibration Procedure

    Gilian 3500 Air Sampling Pump 2.4.2 Display Calibration Procedure • See Figure 2.4 Before performing display calibration, the pump, must be set up following Section 2.4.1. NOTE To exit Calibration Mode without changing any values, simply press ENTER twice. This action will also reset the hours since last calibration.

  • Page 16: Display Calibration Procedure

    Gilian 3500 Air Sampling Pump Figure 2.4 Display Calibration Procedure REF 360-0039-02 (Rev B)

  • Page 17: Section Three: Operation

    Gilian 3500 Air Sampling Pump SECTION THREE OPERATION 3.1 STARTING THE SAMPLE RUN NOTE: Total Run Time and Total Volume Sampled are cumulative from one sample run to the next unless you reset the flow rate, clear the display, or calibrate the display.

  • Page 18: Stopping The Sample Run

    Gilian 3500 Air Sampling Pump 3.2 STOPPING THE SAMPLE RUN • Press and hold the STOP button [1] until pump motor stops. • Pump alternately displays following screens: Set Flow Rate (cc/min) [2], Total Run Time (min) [3], Total Volume Sampled (liters) [4].

  • Page 19: Locking The Keypad

    Gilian 3500 Air Sampling Pump 3.3 LOCKING THE KEYPAD The keypad can be locked during sampling to prevent tampering. To lock, press and hold both buttons for 5 seconds. After locking, the unit returns to normal sampling after 2-3 seconds.

  • Page 20: Clearing The Run Data

    Gilian 3500 Air Sampling Pump 3.5 CLEARING THE RUN DATA • If the pump is off press POWER button. • Wait until Ready Mode, then press and hold CLEAR button for 8 seconds. The pump will display “CLr”, and the “CLr” display will flash for a total of 8 seconds. As long as “CLr” is displayed the data can be saved by releasing the CLEAR button.

  • Page 21: Section Four: Maintenance

    • Do not charge or replace battery pack while in an explosive atmosphere. • Do not leave charger on for extended periods of time. The Gilian 3500 pump uses rechargeable Nickel-Metal-Hydride batteries that must be fully charged and properly maintained for maximum run time. The battery pack has a charge time under 5 hours.

  • Page 22: Pump Filter Maintenance

    Gilian 3500 Air Sampling Pump 4.2 PUMP FILTER MAINTENANCE Change internal pump filter when it is dirty or damaged. Reuse o-ring and ensure it is properly seated when reinstalling. REF 360-0039-02 (Rev B)

  • Page 23: Appendix Aparts List

    Gilian 3500 Air Sampling Pump APPENDIX A PARTS LIST • Spare PARTS & ACCESSORIES Part Number Description 811-0009-01..Back Pressure Simulation Kit [simulates back pressure during display calibration] (includes orifices for flow rates of 700, 1000, 2000, 2500, 3000, and 3500 cc/min.)

  • Page 24: Appendix Bspecifications

    Gilian 3500 Air Sampling Pump APPENDIX B SPECIFICATIONS Performance Operating High Flow Range ...700–3500 cc/min Accuracy (Air Flow Readout) ..± 5% Constant Flow control .....< ± 3% of set flow (after calibration) between 1-3 LPM; ± 5% of set flow below 1 LPM and over 3 LPM Constant Flow Compensation..3500cc up to 12”...

  • Page 25: Specifications

    Gilian 3500 Air Sampling Pump APPENDIX B SPECIFICATIONS Approvals (pending) Intrinsic Safety UL Certification....... Class I, Div 1, Groups A, B, C, D; Class II, Groups E, F, & G; Class III. T3C. C UL Certification ......Class I, Div 1, Groups C, D;...
  • Page 26 Gilian 3500 Air Sampling Pump APPENDIX B SPECIFICATIONS REF 360-0039-02 (Rev B)

  • Page 27: Appendix Clow Flow Adapter

    APPENDIX C LOW FLOW ADAPTER • Direct Installation to Gilian 3500 Caution: Tubing connection between low flow adapter and Gilian 3500 should be as short as possible to prevent kinking. The two air boss connections should nearly touch inside the tubing.
  • Page 28 Gilian 3500 Air Sampling Pump APPENDIX C LOW FLOW ADAPTER • Installation To Gilian 3500 Using Fixed Mount Assembly REF 360-0039-02 (Rev B)
  • Page 29 Gilian 3500 Air Sampling Pump APPENDIX C LOW FLOW ADAPTER • Filter Maintenance Change Low Flow Adapter filter when it is dirty or damaged. REF 360-0039-02 (Rev B)
  • Page 30 Gilian 3500 Air Sampling Pump APPENDIX C LOW FLOW ADAPTER • Low Flow Operation Example Set flow rate on pump to 1500 cc/min (Section 2.3). Calibrate pump using appropriate back pressure (Section 2.4). Attach low flow equipment as shown. Remove tube holder manifold caps.

  • Page 31: Appendix Dpulsation Dampener

    APPENDIX D PULSATION DAMPENER • Direct Installation to Gilian 3500 Caution: Tubing connection between pulsation dampener and Gilian 3500 should be as short as possible to prevent kinking. The two air boss connections should nearly touch inside the tubing. REF 360-0039-02 (Rev B)
  • Page 32 Gilian 3500 Air Sampling Pump APPENDIX D PULSATION DAMPENER • Installation To Gilian 3500 Using Fixed Mount Assembly REF 360-0039-02 (Rev B)
  • Page 33 Gilian 3500 Air Sampling Pump APPENDIX E FACTORY CALIBRATION & SERVICE Sensidyne, Inc. 16333 Bay Vista Drive Clearwater, Florida 33760 USA 800-451-9444 727-530-3602 727-539-0550 [Main fax] 727-538-0671 [Service fax] e-mail: info@sensidyne.com web: www.sensidyne.com Europe Goffin Meyvis Analytical and Medical Systems B.V.
  • Page 34 Gilian 3500 Air Sampling Pump THIS PAGE INTENTIONALLY LEFT BLANK REF 360-0039-02 (Rev B)
  • Page 35 Gilian 3500 Air Sampling Pump Manufactured by: Sensidyne, Inc. 16333 Bay Vista Drive Clearwater, Florida 33760 800-451-9444 • 727-530-3602 • 727-539-0550 [fax] www.sensidyne.com • info@sensidyne.com Authorized EU Representative Goffin Meyvis Ecustraat II 4879 NP Etten Leur the Netherlands +31 (0)76 5086000 • +31 (0)76 5086086 [fax] www.goffinmeyvis.com •...

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