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5 5 O O n n e e l l i i n n e e s s a a n n d d S S c c h h e e m m a a t t i i c c s s ..................................................6 6 8 8 5.1 Power Onelines ............................68 5.2 Interface Onelines ............................ 71 Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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8 8 W W a a r r r r a a n n t t y y ............................................................7 7 9 9 Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Figure 7. Eaton 93PM IBC-LW or Eaton 93PM IBC-LHW as Shipped on Pallet ............28 Figure 8. Eaton 93PM IBC-LW or Eaton 93PM IBC-LHW Battery Breaker Location – Front View with Front Door Removed ........................... 29 Figure 9. Removing the Pallet Skids and Supports – Eaton 93PM IBC-LW or Eaton 93PM IBC-LHW ......32 Figure 10.
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In addition, the IBC-LHW provides a single battery cabinet solution for Eaton 93PM and 93PM-L UPS systems 200 kW and below. Eaton 93PM 400 kW UPS systems above 200 kW require at least two battery cabinets.
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UPS cabinet as viewed from the front of the cabinet. See Figure 2 for line-up-and-match configuration view. Figure 2. Typical Eaton 93PM UPS and Two Eaton 93PM Universal Integrated Battery Cabinets Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Available B37, E28, E39, E54, E57, E62, H41, or N54 batteries. – Up to four IBC-LWs can be paralleled to extend the run time. Use with a Eaton 93PM-L 20-120 kW (208V) UPS. Use with a Eaton 93PM 20-50 kW UPS, Eaton 93PM 20-100 kW UPS, Eaton 93PM 20- 150 kW UPS, or Eaton 93PM 20-200 kW UPS.
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(WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. recycling/reuse or hazardous waste center. recycling/reuse or hazardous waste center. recycling/reuse or hazardous waste center. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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E E q q u u i i p p m m e e n n t t R R e e g g i i s s t t r r a a t t i i o o n n Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory. Model Number: Serial Number: Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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(ground) connection with loads attached. • Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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• Keep surroundings uncluttered, clean, and free from excess moisture. • Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Si ces instructions ne sont pas suivies, des dommages au câblage et à son canal surviendront. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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C C h h a a p p t t e e r r 3 3 I I n n s s t t a a l l l l a a t t i i o o n n P P l l a a n n a a n n d d U U n n p p a a c c k k i i n n g g Use the following basic sequence of steps to install the Eaton 93PM Universal Integrated Battery Cabinet- Large (IBC-LW) or Universal Integrated Battery Cabinet-Large High Rate (IBC-LHW): Create an installation plan for the IBC.
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25°C (77°F). Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton's Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.
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2202 (4855) 6 at 367 (809) Cabinet-Large with N54 Batteries Eaton 93PM Universal Integrated Battery 2349 (5179) 2304 (5079) 6 at 384 (847) Cabinet-Large with E62 Batteries Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Failure to recharge the batteries before the expiration of the shelf life will result in reduced discharge time, shorter float service life, and will void the warranty. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Installation Plan and Unpacking Figure 3. Eaton 93PM IBC-LW or Eaton 93PM IBC-LHW Dimensions (Front and Right Side Views) Dimensions are in millimeters [inches] Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Installation Plan and Unpacking Figure 4. Eaton 93PM IBC-LW or Eaton 93PM IBC-LHW Dimensions (Rear Views) Torque: 87 Nm [64 lb-ft.] Dimensions are in millimeters [inches] N N O O T T E E The IBC Front Floor Mounting Bracket’s mounting dimensions are identical to the Rear Floor Mounting Bracket dimensions.
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Installation Plan and Unpacking Figure 5. Eaton 93PM IBC-LW or Eaton 93PM IBC-LHW Dimensions (Top and Bottom Views) Top View Bottom View Dimensions are in millimeters [inches] Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Installation Plan and Unpacking Figure 6. Eaton 93PM IBC-LW or Eaton 93PM IBC-LHW Center of Gravity Dimensions are in millimeters [inches] Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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• Each battery cabinet has its own overcurrent protection device. • Internal battery strings are to be connected by an authorized Eaton Customer Service Engineer. • Refer to the appropriate Eaton 93PM UPS installation and operation manual listed in paragraph 1.7 For...
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Installation Plan and Unpacking Table 7. Line-Up-and-Match External Power Wiring Recommendations – Eaton 93PM IBC-LW and Eaton 93PM IBC-LHW Battery Cabinet to UPS Recommended Conductor Number of Number per Pole Size (AWG or kcmil) Model UPS Model Cabinets Terminal Battery (+)
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Installation Plan and Unpacking Table 8. Standalone External Power Wiring Recommendation – Eaton 93PM IBC-LW (300A Breaker) (Continued) Battery Cabinet to UPS or External Customer Supplied Tie Point and Tie Point and Breaker Breaker or Disconnect or Disconnect to UPS...
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Installation Plan and Unpacking Table 9. Standalone External Power Wiring Recommendations – Eaton 93PM IBC-LW (400A Breaker) (Continued) Battery Cabinet to UPS or External Customer Supplied Tie Point and Tie Point and Breaker Breaker or Disconnect or Disconnect to UPS...
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Installation Plan and Unpacking Table 10. Standalone External Power Wiring Recommendations – Eaton 93PM IBC-LHW (500A Breaker) Battery Cabinet to UPS or External Customer Supplied Tie Point and Tie Point and Breaker Breaker or Disconnect or Disconnect to UPS Num-...
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Figure 21 Figure 23 show the location of the IBC power cable terminals. Table 11. External Power Cable Terminations – Eaton 93PM IBC-LW and Eaton 93PM IBC-LHW Screw Size Tightening Torque Terminal Func- Number and Size of...
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24V, 1A minimum. • Because of the battery shunt trip wiring route in the Eaton 93PM UPS cabinet, the wiring from the IBC to the UPS must use wire rated for 600V and Class 1 wiring methods. •...
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Installation Plan and Unpacking Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. N N O O T T E E For the following step, verify that the forklift or pallet jack is rated to handle the weight...
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Installation Plan and Unpacking Figure 7. Eaton 93PM IBC-LW or Eaton 93PM IBC-LHW as Shipped on Pallet Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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93PM Universal Integrated Battery Cabinet-Large or 93PM Universal Integrated Battery Cabinet-Large High Rate. Figure 8. Eaton 93PM IBC-LW or Eaton 93PM IBC-LHW Battery Breaker Location – Front View with Front Door Removed...
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Insert the forklift or pallet jack forks between the supports on the bottom of the pallet (see Figure 6 for the IBC cabinet center of gravity measurements). Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Pull the two pallet skids out from under the left, right, front, rear, and two center supports. Recycle the pallet skids, supports, and hardware in a responsible manner. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Installation Figure 9. Removing the Pallet Skids and Supports – Eaton 93PM IBC-LW or Eaton 93PM IBC-LHW Front Door Mounting Bolts (4 places top) (2 places bottom) Front Door Rear Support Right Support Jacking Bolts Skid Mounting Bolts (2 places front)
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22. If the IBC was ordered with the batteries and battery trays shipped separately, proceed to paragraph Installing Shipped-Separate Batteries and Battery Trays; otherwise, proceed to paragraph 4.4 Installing IBC Power Wiring. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Inter-cabinet wiring access to route interface wiring between cabinets. Inter-cabinet wiring access knockouts. Remove knockouts as required to route power wiring between cabinets. Left Side View Right Side View Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Figure 11. Rear Ventilation Top Ventilation Cover Plate (Rear Exhaust Config.) Rear Ventilation Figure 12. Top Ventilation Top Ventilation Area Rear Ventilation Cover Plate (Top Exhaust Config.) Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Perform a visual inspection for shipping damage. Record the Replacement Battery Date code. Record any deficiencies. If damage has occurred or shortages are evident, contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation (see 1.8 Getting Help).
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To move the assembly, loosen the screw located beneath the breaker and then press the lever on top of the bracket (see Figure 14) and slide the breaker to the left. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Installation Figure 14. Battery Breaker Mount Screw Location and Mount Lever Location Battery Breaker Mount Screw Location Battery Breaker Mount Lever Location Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Place a tray on the battery lift, remove the tray cabling and strapping material, see Figure Figure 15. Battery Tray with Wiring Kit Route the strapping through the holes in the tray, see Figure 16 for strapping layout example. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Installation Figure 16. Battery Tray Strapping Battery Strapping Material Battery Tray Battery Strapping Material Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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11. Place 2 batteries into the back section of the tray, ensuring the positive terminals are on the same side as the first set of batteries. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Figure 18 which details the battery tray wiring configuration. 20. Apply cable tie wraps to secure the battery cabling. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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25. Once all Battery Trays are installed in the IBC and the breaker assembly is mounted to the right side, continue to paragraph 4.4 Installing IBC Power Wiring. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Use this procedure to wire line-up-and-match Eaton 93PM Universal Integrated Battery Cabinets to the Eaton 93PM UPS cabinet. To install wiring to connections: Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More Information, for UPS operating procedures.
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For a detailed view of the IBC terminal block, see Figure Connect the ground, positive, and negative DC power wiring from the battery cabinet or disconnect to the UPS cabinet ground and battery terminals. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Installation Route the other end of the battery wiring (positive, negative, and ground) to the UPS cabinet external battery ground and input terminals. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet terminal locations and termination requirements.
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Figure 22. DC Power Terminal — Bottom Wiring Entry Terminal Installation Bottom Entry Wiring (Line & Match or Remote Installation) DC Output Power Terminals Configuration [Shield Removed] Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Installation Figure 23. DC Power Terminal Detail – Eaton 93PM IBC-LW or Eaton 93PM IBC-LHW IBC DC (–) Output to UPS Negative Terminals (–) * IBC DC (+) Output to UPS Positive Terminals (+) * Ground Terminals * Terminal blocks are shipped uninstalled allowing the customer to orient them toward the top or bottom conduit landing as preferred.
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Use this procedure to wire standalone Eaton 93PM Universal Integrated Battery Cabinets to the Eaton 93PM UPS cabinet. To install wiring to connections: Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More Information, for UPS operating procedures.
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Figure 24. DC Power Terminal — Top Wiring Entry Terminal Installation Top Entry Wiring (Remote Installation Only) DC Output Power Terminals Configuration [Shield Removed] Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Installation Figure 25. Battery Breaker Mount Screw Location and Mount Lever Location - Eaton 93PM IBC Battery Breaker Mount Screw Location Battery Breaker Mount Lever Location Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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For a detailed view of the DC power terminal shield, see Figure Figure 26. DC Power Terminal Shield Cut Lines for Top Entry Wiring 19. Reinstall the DC power terminal shield removed in Step Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Failure to adhere to 5x instantaneous trip setting voids the battery warranty. To verify the trip setting: Verify the UPS system is not in reserve mode or operating on battery. Refer to the applicable Eaton 93PM UPS installation and operation manual, listed in paragraph 1.7 For More Information, for UPS operating procedures.
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Figure 32 for wiring and termination requirements. N N O O T T E E 4 4 Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet terminal locations.
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Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet termination requirements. 11. Proceed to paragraph 4.6.2 Installing Battery Shunt Trip Interface Connections. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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93PM-L (208V) UPS 60kW and 120kW frame sizes and at the right side of the static switch, inside the wireway, of the 93PM-L (208V) USPS 160kW and 200kW]. NOTE 5 The Thermal Sensor is optional. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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93PM-L (208V) USPS 160kW and 200kW]. NOTE 5 The Thermal Sensor is optional. Table 14. Eaton 93PM IBC-LW or Eaton 93PM IBC-LHW – TB2 Interface Wiring Terminal Block Terminations Tightening Torque Nm (lb...
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N N O O T T E E 2 2 Because of the battery shunt trip wiring route in the Eaton 93PM UPS cabinet, the wiring from the IBC shunt trip terminals to the UPS must use wire rated for 600V and Class 1 wiring methods.
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11. If installing the Thermal Sensor interface connections, proceed to 4.6.3 Installing Thermal Sensor Interface Connections; otherwise, proceed to 4.7 Internal Battery String Connection. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Figure 32 for wiring and termination requirements. N N O O T T E E 7 7 Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet terminal locations.
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Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet termination requirements 13. Continue to paragraph 4.7 Internal Battery String Connection, to complete the IBC wiring. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Figure Once the battery cabinets are installed and wired, return to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More Information, to complete the UPS wiring.
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Tray 9 Tray 4 Last Tray 10 Tray 5 First Battery Tray to Battery Tray to Cabinet Wiring Cabinet Wiring Connection Connection Battery Cabinet Wiring and Connector Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Make a copy of the Installation Checklist before filling it out, and retain the original. After the installation is complete, an Eaton Customer Service Engineer must verify the operation of the UPS system and commission it to support the critical load. The service representative cannot perform any installation tasks other than verifying software and operating setup parameters.
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Battery Cabinet 4 Four Battery Cabinets Maximum N N O O T T E E Battery cabinet wiring assumes using factory supplied wiring and one wire per pole. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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Onelines and Schematics Figure 36. Eaton 93PM IBC-LW Standalone Power Online – One or Two Cabinets Internal Internal Battery Battery Breaker Breaker UPS Cabinet Battery Cabinet 1 Battery Cabinet 2 N N O O T T E E External wiring to be supplied by the customer.
Figure 39. Eaton 93PM IBC-LHW Standalone Power Online – One Cabinet Internal Battery Breaker UPS Cabinet Battery Cabinet N N O O T T E E External wiring to be supplied by the customer. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
I I n n t t e e r r f f a a c c e e O O n n e e l l i i n n e e s s Figure 41 shows the UPS and 93PM IBC-LW or 93PM IBC-LHW intercabinet interface connection onelines. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
93PM-L (208V) UPS 60kW and 120kW frame sizes and at the right side of the static switch, inside the wireway, of the 93PM-L (208V) USPS 160kW and 200kW.] Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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S S c c h h e e m m a a t t i i c c s s Figure 42 shows the Eaton 93PM IBC-LW and Eaton 93PM IBC-LHW schematic. Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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6 6 . . 2 2 . . 3 3 A A N N N N U U A A L L M M a a i i n n t t e e n n a a n n c c e e Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings.
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Phillips and Pozidriv are registered trademarks of Phillips Screw Company. A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
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M M o o d d e e l l N N u u m m b b e e r r s s The Universal Integrated Battery Cabinet (IBC) is available in two model to meet the needs of the Eaton 93PM UPS product line.
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Relative Humidity (operating and storage) Acoustical Noise Not applicable edition Safety Conformance UL1778 5 Agency Markings cULus EMC (Class A) FCC Part 15 Class A and 62040-2 c3 Eaton 93PM Universal Integrated Battery Cabinet (IBC-LW and IBC-LHW) Installation Manual P-164000541—Rev 08...
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C C h h a a p p t t e e r r 8 8 W W a a r r r r a a n n t t y y To view the UPS warranty please click on the link or copy the address to download from the Eaton website: UPS Product Warranty https://www.eaton.com/content/dam/eaton/products/backup-power-ups-surge-it-power-distribution/backup-...
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