Eaton 93PM Series Installation And Operation Manual
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Eaton 93PM Series Installation And Operation Manual

480v three-wire – 100 kw frame
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Eaton® 93PM UPS
480V Three-Wire – 100 kW Frame
Installation and Operation Manual
p/n: 164000227
Revision 07

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  • Page 1 Eaton® 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual p/n: 164000227 Revision 07...
  • Page 2 National Fire Protection Association, Inc. ERIFLEX and FLEXIBAR are registered trademark of Erico International Corporation. All other trademarks are property of their respective companies. ©Copyright 2013-2019 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.
  • Page 3 5.10 Third Party Intellectual Property Rights. The Firmware may contain components transfer the Firmware directly to a third party only in connection with the sale of the Eaton (including open source software components) that are owned by third parties (“Third Party product in which it is installed.

  • Page 5: Table Of Contents

    3.2.3 External Parallel UPS System Power Wiring Preparation................25 3.2.4 UPS System Interface Wiring Preparation ....................35 3.3 Inspecting and Unpacking the UPS Cabinets ....................37 Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 6 7.2.2 System Events........................... 87 7.2.3 Using the LCD Touch Screen......................... 87 7.2.4 Using the Menu..........................88 7.2.5 Mimic Screen ............................ 89 7.2.6 Display Menu Operation........................89 Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 7 8 8 U U P P S S M M a a i i n n t t e e n n a a n n c c e e ......................................................1 1 1 1 5 5 8.1 Important Safety Instructions ........................115 8.2 Performing Preventive Maintenance ......................115 Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 8 1 1 1 1 W W a a r r r r a a n n t t y y ........................................................... . 1 1 2 2 5 5 viii Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 9 Normally-Closed REPO Switch Wiring ....................70 Figure 38. Main Elements of the UPS System ....................73 Figure 39. Path of Current Through the UPS in Energy Saver System Mode............75 Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 10 Typical EAA Control Screen ......................100 Figure 67. REPO Operation ........................106 Figure 68. Air Filter Location ........................117 Figure 69. Optional Minislot Cards ....................... 119 Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 11 Display Menu Operation ......................... 90 Table 23. Controls Menu Operation ........................ 97 Table 24. Typical System Status Messages...................... 97 Table 25. IRC-MS Default Triggers ....................... 119 Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 12 List of Tables Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 13: Ups Standard Features

    The Eaton 93PM – 100 kW Frame UPS is available with one, two, or three Uninterruptible Power Modules (UPMs) integrated in one cabinet. Each UPM is rated for a maximum of 50 kW. The system maximum rating is 100 kW.
  • Page 14 Figure 1. Eaton 93PM UPS – 100 kW Frame Figure 2. Eaton 93PM UPS –100 kW Frame with Left or Right-Mounted Sidecar UPS with Left-Mounted Sidecar UPS with Right-Mounted Sidecar Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 15: Advanced Battery Management

    1 1 . . 1 1 . . 4 4 E E n n e e r r g g y y S S a a v v e e r r S S y y s s t t e e m m M M o o d d e e The 93PM Series UPS offers an Energy Saver System (ESS) mode that maximizes efficiency by eliminating unnecessary power conversion when the commercial power source is within acceptable voltage and frequency limits.
  • Page 16 UPS can then be safely serviced or replaced without interrupting power to critical systems. The four breaker configuration provides a convenient method for removing power from the UPS when using the maintenance Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 17 UPS from virtually any location within the facility, up to 300 feet from the UPS. Refer to the Eaton Remote Monitoring Device (RMD) Installation and Operation Manual, listed in paragraph 1.8 For More...

  • Page 18: Options And Accessories

    Type 2 installed on the load side is recommended. The SPD must meet the Maximum Continuous Operating Voltage (MCOV) for a 480V Delta Style SPD. Eaton offers a variety of SPD solutions including the Eaton SPD Series with various kA ratings options.
  • Page 19 Phillips and Pozidriv are registered trademarks of Phillips Screw Company. ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.
  • Page 20 Operation, including breakers, standard features and optional accessories, procedures for using the bypass functions, and information about maintenance Refer to the Eaton 93PM Sidecar Integrated Accessory Cabinet-Tie and Tie Bypass (50 kW and 100 kW SIAC-T, and 50 kW and 100 kW SIAC-TB) Installation and Operation Manual for the following additional information: •...
  • Page 21 1 1 . . 1 1 0 0 E E q q u u i i p p m m e e n n t t R R e e g g i i s s t t r r a a t t i i o o n n Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory. Model Number: Serial Number: Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 22 Introduction Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 23 • Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 24 Ne pas fumer près des accumulateurs. Ne pas produire de flamme ou d’étincelle dans la zone de l’accumulateur. Dissiper l'électricité statique de votre corps en touchant une surface reliée à la terre avant de toucher les accumulateurs. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 25 The environmental requirements specified below are for the air at the intake ports of the 93PM UPS, and are the maximum, not to exceed, ratings. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 26 The UPS ventilation requirements are shown in Table To allow for future power upgrades, Eaton recommends using air conditioning or ventilation sized for the fully rated UPS kW frame size installed instead of the derated kW ordered. Sizing the site cooling infrastructure to be capable of cooling the maximum kW frame size will allow a full power rating upgrade without having to modify the infrastructure.
  • Page 27 Manual, listed in paragraph 1.8 For More Information, for Sidecar Integrated Accessory Cabinet-Tie (SIAC-T) and Sidecar Integrated Accessory Cabinet-Tie Bypass (SIAC-TB) weight and size requirements. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 28 914.4 mm (36") working space From Back of Cabinet – Seismic Installation From Right Side of Cabinet None Required None Required From Left Side of Cabinet Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 29 UPS Installation Plan and Unpacking Figure 3. UPS Cabinet Dimensions (Front and Right Side Views) Front Right Side Dimensions are in millimeters [Inches] Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 30 UPS Installation Plan and Unpacking Figure 4. UPS Cabinet Dimensions (Top and Bottom Views) Front Bottom Front NOTE: Top exhaust configuration shown. Dimensions are in millimeters [inches] Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 31 Bypass Sidecar Dimensions are in millimeters [inches] NOTE The UPS Front Floor Mounting Bracket’s mounting dimensions are identical to the Rear Floor Mounting Bracket dimensions. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 32 1880 [ 74.0 ] [ 30.0 ] [ 30.0 ] Front Front UPS With Left-Mounted Sidecar UPS With Right-Mounted Sidecar Dimensions are in millimeterse [Inches] Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 33 Figure 7. UPS Cabinet with Left or Right-Mounted Sidecar Dimensions (Top and Bottom Views) Front Front Front Front Bottom Bottom UPS With Left-Mounted Sidecar UPS With Right-Mounted Sidecar Dimensions are in millimeters [Inches] Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 34 Eaton 93PM-100-1 UPS 921 (36.3) 537 (21.1) 276 (10.8) 394 (869) Eaton 93PM-100-2 UPS Eaton 93PM-100-3 UPS 1022 (40.2) 537 (21.1) 276 (10.8) 470 (1037) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 35 402 (15.8) 496 (1094) Eaton 93PM-100-2 UPS with four breaker SIAC-B Eaton 93PM-100-3 UPS with four breaker SIAC-B 1001 (39.4) 561 (22.1) 412 (16.2) 566 (1248) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 36 Do not check UPS operation by any action that includes removal of the earth (ground) connection with loads attached. • Refer to national and local electrical codes for acceptable external wiring practices. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 37 UPS Installation Plan and Unpacking • To allow for future power upgrades, Eaton recommends installing the UPS using wiring and external overcurrent protection breakers sized for the fully rated UPS kW frame size installed instead of the derated kW ordered. Wiring for the maximum kW frame size will allow a full power rating upgrade without having to modify the site wiring infrastructure.
  • Page 38 For external wiring recommendations, including the minimum AWG size of external wiring, see Table 4 Table 5. Wire sizes listed are for copper wiring only. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 39 AC Output to Critical Load (Three Wire) Amps Full Load Current (3) Phases, (1) Ground Minimum Conductor Size (Phase A, B, and C) AWG or kcmil Number per Phase (each) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 40 NOTE Callout letters A, B, C and D map to Figure 43 through Figure NOTE Line-up-and-match battery wiring with a 105°C rating is factory supplied with the Eaton 93PM Integrated Battery Cabinet (IBC). Table 5. Input/Output Ratings and External Wiring Recommendations: Eaton 93PM-100-2 and 93PM-100-3 (N+1) Rating 50/60 Hz...
  • Page 41 NOTE Callout letters A, B, C and D map to Figure 43 through Figure NOTE Line-up-and-match battery wiring with a 105°C rating is factory supplied with the Eaton 93PM Integrated Battery Cabinet (IBC). The power wiring terminals are pressure terminations, UL and CSA rated. See Table 6 for external power cable terminations.
  • Page 42 (A, B, C, Ground) 480 Vac Eaton 93PM-100-1 Eaton 93PM-100-2 40 kW AC Output (Three Wire) (N+1) (A, B, C, Ground) 2-1/2 Battery (Positive, Negative, Ground) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 43 (A, B, C, Ground) 480 Vac Eaton 93PM-100-2 1-1/2 Eaton 93PM-100-3 80 kW AC Output (Three Wire) (N+1) (A, B, C, Ground) 2-1/2 Battery (Positive, Negative, Ground) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 44 80% Rated 100A Eaton 93PM-100-1 50 kW Eaton 93PM-100-2 (N+1) 100% Rated 80% Rated 125A Eaton 93PM-100-2 60 kW Eaton 93PM-100-3 (N+1) 100% Rated 100A Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 45 100% Rated 80% Rated Eaton 93PM-100-2 60 kW Eaton 93PM-100-3 (N+1) 100% Rated 80% Rated 110A Eaton 93PM-100-2 70 kW Eaton 93PM-100-3 (N+1) 100% Rated Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 46 Eaton 93PM-100-3 (N+1) Eaton 93PM-100-2 80 kW 250A Eaton 93PM-100-3 (N+1) Eaton 93PM-100-2 90 kW 300A Eaton 93PM-100-3 (N+1) Eaton 93PM-100-2 100 kW 300A Eaton 93PM-100-3 (N+1) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 47 24V, 1A minimum. • Because of the battery shunt trip wiring route in the UPS cabinet, the wire should be rated for a minimum of 600V. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 48 Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac or 28 Vdc. • Alarm relay wiring should be a minimum of 18 AWG (recommended 18 AWG). Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 49 Carefully inspect the outer packaging for evidence of damage during transit. CAUTION Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE...
  • Page 50 Figure 12. UPS Cabinet as Shipped on Pallet Figure 13. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar as Shipped on Pallet UPS with Left-Mounted Sidecar UPS with Right-Mounted Sidecar Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 51 14. Place a floor protector from the parts kit underneath each jacking bolt, and screw the bolts down against them. The floor protectors protect the floor from being marred by the jacking bolts. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 52 3 mm (1/8") above the floor (just enough to allow the removal of the pallet skids). Failure to follow these instructions can result in serious injury or death. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 53 12. Remove the cabinet support bolts fastening the front, rear, and side cabinet supports together and remove the side supports (see Figure 14). Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 54: Integrated Battery Cabinet

    33. Proceed to paragraph 4.3 Integrated Battery Cabinet Installation. NOTE Black cover dots are provided, if side mounting bracket holes need to be covered for aesthetic reasons. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 55: Integrated Accessory Cabinet-Distribution

    If installing Integrated Battery Cabinets (IBCs), refer to the Eaton 93PM Integrated Battery Cabinet Installation Manual Large and Large High Rate, the Eaton 93PM Universal Integrated Battery Cabinet Installation Manual- Large and Large High Rate, or the Eaton 93PM Integrated Battery Cabinet-Small Welded IBC-SW (432V and 480V) Installation Manual, listed in paragraph 1.8 For More...

  • Page 56: Integrated Accessory Cabinet-Tie

    I I n n t t e e g g r r a a t t e e d d A A c c c c e e s s s s o o r r y y C C a a b b i i n n e e t t - - T T i i e e If an IAC-T is attached to the UPS, refer to the Eaton 93PM Integrated Accessory Cabinet-Tie (50 kW and 100 kW IAC-T) Installation and Operation Manual, listed in paragraph 1.8 For More...

  • Page 57: Ups System Power Wiring Preparation

    13. Connect phase A, B, and C bypass input power wiring from the utility source to the bypass input terminals. See paragraph 3.2.2 UPS System Power Wiring Preparation for wiring and termination requirements. For a detailed view of the UPS terminal blocks, see Figure Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 58 AC Input and Output, and DC Input Front Bottom View Top Entry Conduit Landings for Customer NOTE: Remove panels to drill or punch conduit holes. Interface Wiring Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 59 Interface Wiring Bottom Entry Conduit Landing for AC Input and Output, and DC Input Bottom View NOTE: Remove panels to drill or punch conduit holes. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 60 Left Side View Right Side View Inter-cabinet wiring access knockouts. Remove knockouts as required to route power wiring between cabinets. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 61 AC Input to UPS Bypass (A, B, C) DC Input from Battery AC Input to UPS Rectifier AC Output to Critical Load (A, B, C) (A, B, C) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 62 Route and connect the battery cables between the UPS and battery cabinet or battery disconnect according to the instructions in the Eaton 93PM Integrated Battery Cabinet Installation Manual – Large and Large High Rate, the Eaton 93PM Universal Integrated Battery Cabinet Installation Manual-Large and Large...

  • Page 63: Ups System Interface Wiring Preparation

    4.11.4 Generator Interface Connections; if wiring external parallel CAN connections, proceed to paragraph 4.11.5 Installing External Parallel CAN Control Wiring and Connections; Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 64 Minislot Communication Bay 1 Minislot Communication Bay 4 Pull Chain and Host USB Relay Output Terminals CAN Terminals Device USB REPO Terminals Building Alarm Terminals RS-232 Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 65 UPS System Installation Figure 24. Bottom Access Interface Wiring Location Wire Tie Anchors Bottom Access Interface Wiring Channel Bottom Entry Conduit Landings for Customer Interface Wiring Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 66 Building Alarm 3 (0.22-0.25 Nm) dry contact closure #18 AWG Return Building Alarm 4 Building Alarm 4 Return Building Alarm 5 Building Alarm 5 Return Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 67 If installing interface wiring connections between standalone cabinets, conduit must be installed between cabinets. NOTE 5 Disconnect terminal block plugs from terminal blocks to wire plugs. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 68 Step 6; if wiring the battery interface connections using top entry access, proceed to Step 12. Refer to the Eaton 93PM Integrated Battery Cabinet Installation Manual – Large and Large High Rate, the Eaton 93PM Universal Integrated Battery Cabinet Installation Manual-Large and Large High Rate, the Eaton...
  • Page 69 Step 8; if wiring the battery shunt trip connections using top entry access, proceed to Step 10. Refer to the Eaton 93PM Integrated Battery Cabinet Installation Manual – Large and Large High Rate, the Eaton 93PM Universal Integrated Battery Cabinet Installation Manual-Large and Large High Rate, the Eaton...
  • Page 70 14. If removed, reinstall the sidecar front panel and secure with the retained hardware. 15. Close the UPS outside door and secure the latch. Figure 28. Battery Shunt Trip Location Shunt Trip Terminals Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 71 2 lb in Pair Wires #14-#30 AWG battery breaker or disconnect (0.22-0.25 Nm) 48 Vdc Battery #18 AWG Shunt Trip – Not Used Not Used Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 72 11. Route the wiring along the interface wiring channel to the UPS building alarm terminals. See Figure 22 Figure 23 for UPS interface terminal locations. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 73 14. Route the external parallel CAN control wiring through the top interface entry conduit landing plate to the UPS external parallel terminals. See Figure 22 Figure 23 for UPS interface terminal locations. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 74 Use twisted-pair wires for each input and return or common. Strip wire 0.4 (3.5) - 0.8 (7.1) Pull Chain #26–#16 Slotted insulation back 10 millimeters to wire terminal blocks. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 75 Figure 32. External Parallel Terminal Block Pull Chain Ground_S CAN H In CAN L In External Ground (ISP) Parallel TB Earth CAN H Out CAN L Out Ground (ISP) Earth Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 76 16. If wiring Minislot connections, proceed to paragraph 4.11.7 Installing Minislot Interface Connections; if wiring REPO connections, proceed to paragraph 4.12 Installing a REPO Switch; otherwise, proceed to Step 17. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 77 Pull Chain Pull Chain Pull Chain Twisted Twisted Twisted Twisted Pair Pair Pair Pair UPS 1 UPS 2 UPS 3 UPS 4 (If Installed) (If Installed) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 78 Remove the cabinet stiffener bar (see Figure 23) before installing or removing Minislot cards. Reinstall the bar after the procedure is completed. For installation and setup of a Minislot card, contact an Eaton service representative (see paragraph 1.9 Getting Help). To install wiring: If not already installed, install the LAN drop.
  • Page 79 Remove the bottom interface entry conduit landing plate to drill or punch holes (see Figure 24). 10. Reinstall the interface entry plate and install the conduit. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 80 34). The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements. 18. Close the UPS outside door and secure the latch. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 81 #18 AWG #30 AWG (0.22-0.25 Nm) 4 NO EPO_B a remote switch. Figure 36. Normally-Open REPO Switch Wiring REPO TB REPO Twisted Switch Wires (NO) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 82 Chapter 11 Warranty for details. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 83 Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (Optional) o Air conditioning equipment is installed and operating correctly. o The area around the installed UPS system is clean and dust-free. (Eaton recommends that the UPS be installed on a level floor suitable for computer or electronic equipment.) o Adequate workspace exists around the UPS and other cabinets.
  • Page 84 UPS System Installation Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 85 Inverter Switchgear Switchgear AC Input to Rectifier/ Charger Power Module Digital Metering AC Output AC Input to Static to Critical Switch Bypass Load Bypass Switchgear Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 86 The following paragraphs describe the differences in the UPS operating modes, using block diagrams to show the power flow during each mode of operation. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 87 Switch Rectifier Input Output Rectifier Inverter Rectifier Inverter Switchgear Switchgear Battery Converter Main Power Flow Battery Switchgear Switchgear Trickle Current Closed Energized Open De-Energized Battery Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 88: Figure 40. Path Of Current Through The Ups In Normal Mode

    Switch Rectifier Input Output Rectifier Inverter Rectifier Inverter Switchgear Switchgear Battery Converter Main Power Flow Battery Switchgear Switchgear Trickle Current Closed Energized Open De-Energized Battery Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 89: Figure 41. Path Of Current Through The Ups In Bypass Mode

    Switch Rectifier Input Output Rectifier Inverter Rectifier Inverter Switchgear Switchgear Battery Converter Main Power Flow Battery Switchgear Switchgear Trickle Current Closed Energized Open De-Energized Battery Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 90: Figure 42. Path Of Current Through The Ups In Battery Mode

    Switch Rectifier Input Output Rectifier Inverter Rectifier Inverter Switchgear Switchgear Battery Converter Main Power Flow Battery Switchgear Switchgear Trickle Current Closed Energized Open De-Energized Battery Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 91 Figure 46 93PM UPS with a 4 Reverse transfer UPS with up to 3 UPMs with four breaker bypass Breaker SIAC-B and external battery Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 92: Figure 43. Eaton 93Pm Ups System Oneline

    UPM 2 UPM 1 NOTE UPMs 2 and 3 are optional. UPS CABINET E4, E5 Battery Breaker External Battery Cabinet (Not supplied with the UPS.) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 93: Figure 44. Eaton 93Pm Ups System With Two-Breaker Bypass Oneline

    UPM 1 TWO-BREAKER NOTE UPMs 2 and 3 are optional. UPS CABINET BYPASS CABINET E4, E5 Battery Breaker External Battery Cabinet (Not supplied with the UPS.) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 94: Figure 45. Eaton 93Pm Ups System With Three-Breaker Bypass Oneline

    UPM 1 THREE-BREAKER NOTE UPMs 2 and 3 are optional. UPS CABINET BYPASS CABINET E4, E5 Battery Breaker External Battery Cabinet (Not supplied with the UPS.) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 95: Figure 46. Eaton 93Pm Ups System With Four-Breaker Bypass Oneline

    UPM 1 FOUR-BREAKER NOTE UPMs 2 and 3 are optional. UPS CABINET BYPASS CABINET E4, E5 Battery Breaker External Battery Cabinet (Not supplied with the UPS.) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 96 UPS Oneline Schematics Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 97: Figure 47. Ups Controls And Indicators

    The following paragraphs describe the UPS control panel, including controls and indicators, and how to monitor UPS operation. The control panel is shown in Figure Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 98: Figure 48. Ups Control Panel

    The four symbols on the bottom of the control panel are status indicators. These colored light emitting diode (LED) lamps work with the alarm horn to provide the operating status of the UPS. Table 20 describes the status indicators. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 99 All functions and commands are accessed by touching or tapping the screen tabs or buttons. When text input is required, either a Qwerty keyboard or numeric keypad will be displayed. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 100: Figure 49. Parts Of The Lcd

    The UPS navigation tab menu bar allows you to display data in the information area to help you monitor and control UPS operation. Table 21 shows the basic menu structure. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 101: Figure 50. Main Menu And Mimic Screen

    7 7 . . 2 2 . . 6 6 D D i i s s p p l l a a y y M M e e n n u u O O p p e e r r a a t t i i o o n n Table 22 describes the menu functions and how to use them. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 102 Configurable system settings. Tap the SETTINGS tab on the main menu navigation bar to display the settings screen. Settings may be password restricted. Settings Level 2 default password is 0101. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 103: Figure 51. Typical Meters Summary Screen

    Tap the desired statistic button to display the detailed statistic screen. Controls See paragraph 7.2.8 System Controls for details. Figure 51. Typical Meters Summary Screen Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 104: Figure 52. Typical Active Events Screen

    UPS Operating Instructions Figure 52. Typical Active Events Screen Figure 53. Typical System Log Screen Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 105: Figure 54. Typical Settings User Screen

    UPS Operating Instructions Figure 54. Typical Settings User Screen Figure 55. Typical Information Screen Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 106: Figure 56. Typical About Screen

    UPS Operating Instructions Figure 56. Typical About Screen Figure 57. Typical Settings Configuration 1 Screen Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 107: Figure 58. Typical Settings Configuration 2 Screen

    To prevent inadvertent or unauthorized power disruption to the critical load or auxiliary lighting system, change the Level 1 and Level 2 default passwords when system commissioning startup is performed. To Sign in: Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 108: Figure 60. Sign In Password Screen

    Level 1 default password is 1111. Settings Level 2 default password is 0101. Sign in is complete. Tap continue to return to previous screen. Figure 60. Sign In Password Screen Figure 61. Sign In Keypad Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 109 RUN BATTERY TEST starts the battery test. Table 24. Typical System Status Messages Message Function Double Conversion; Bypass; ESS Bypass Off; On; Available Charger Charger Resting; Charger Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 110: Figure 62. Typical System Control Screen

    UPS Operating Instructions Figure 62. Typical System Control Screen Figure 63. Typical UPS Control Screen Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 111: Figure 64. Typical Upm Select Screen

    UPS Operating Instructions Figure 64. Typical UPM Select Screen Figure 65. Typical UPM Control Screen Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 112: Figure 66. Typical Eaa Control Screen

    Power is now supplied to the critical load in dual conversion mode. It takes approximately one minute for the UPS to achieve the dual conversion mode. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 113 7 7 . . 3 3 . . 4 4 S S t t a a r r t t i i n n g g a a S S i i n n g g l l e e U U P P M M To Start a single UPM: Close the UPS input feeder circuit breaker. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 114 Tap the EAA CONTROLS tab on the secondary Control menu navigation bar. The EAA CONTROLS screen is displayed. Tap the DISABLE ESS button. The UPS transfers to Double Conversion mode. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 115 Tap the SHUT DOWN MODULE button. The UPM status indicates SHUTDOWN. The power module is turned off. The remaining UPMs continue to supply the critical load. Logic power remains on. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 116 72 hours of the start of a charging cycle. The command will not be shown if the test is not able to be run. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 117 UPS output. The REPO switch de-energizes the critical load and powers down the UPS immediately, without asking for verification. The UPS, including Bypass, remains off until restarted. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 118: Figure 67. Repo Operation

    Wait at least 5 minutes before accessing internal components. Figure 67. REPO Operation Activated Deactivated (Pushbutton locked into place.) (Unlock pushbutton to release.) Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 119 Verify no alarms are active. Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed. Tap the GO TO BYPASS button. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 120 7 7 . . 4 4 . . 5 5 T T r r a a n n s s f f e e r r f f r r o o m m D D o o u u b b l l e e C C o o n n v v e e r r s s i i o o n n t t o o B B y y p p a a s s s s M M o o d d e e To transfer the critical load to Bypass mode: Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 121 7 7 . . 4 4 . . 9 9 T T r r a a n n s s f f e e r r f f r r o o m m D D o o u u b b l l e e C C o o n n v v e e r r s s i i o o n n t t o o B B y y p p a a s s s s M M o o d d e e a a n n d d S S h h u u t t D D o o w w n n a a l l l l U U P P M M s s To transfer the critical load to Bypass mode and shut down the UPMs: Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 122 7 7 . . 4 4 . . 1 1 2 2 S S i i n n g g l l e e U U P P S S S S h h u u t t d d o o w w n n To Shutdown a single UPS: Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 123 Perform the Load Off procedure in paragraph 7.4.17 Using the LOAD OFF Command. The inverter and bypass switchgear open, and the power module is turned off on all UPSs. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 124 The UPSs (including Bypass) remains off until restarted. To use the LOAD OFF command: Tap the CONTROLS tab on the main menu navigation bar. The System Control screen is displayed. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 125 To use the REPO switch: Firmly push the red pushbutton until it locks into place. The switch latches into the activated state (see Figure 67). Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 126 Power is present inside the UPS cabinet until the upstream input feeder circuit breakers and battery breakers are opened. Wait at least 5 minutes before accessing internal components. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 127 The UPS system requires very little preventive maintenance. However, the system should be inspected periodically to verify that the units are operating normally and that the batteries are in good condition. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 128 The foam filters are to be replaced with new or washed filter immediately. The UPS is not meant to be run without filters installed. Close the front door and secure the latch Record maintenance results and any corrective actions in a suitable log. Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...

  • Page 129: Figure 68. Air Filter Location

    8 8 . . 2 2 . . 4 4 A A N N N N U U A A L L M M a a i i n n t t e e n n a a n n c c e e Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings.
  • Page 130 Phillips and Pozidriv are registered trademarks of Phillips Screw Company. A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

  • Page 131: Figure 69. Optional Minislot Cards

    IRC-MS installation guide. One input can be activated by a switch or dry contact. The voltage source is provided by the card, no external voltage source is needed. For installation and setup of a Minislot card, contact an Eaton service representative. Refer to the manual supplied with the Minislot card for user instructions.
  • Page 132 It’s also powered by CA Technologies, bringing together the best in hardware and software. PredictPulse Service is included at no charge during the first year of Eaton 93PM UPS operation (warranty period) along with the required connectivity parts. Beyond that, it may be purchased with Eaton Support Agreements or as a standalone subscription after the initial warranty expires.
  • Page 133 Real-time alarm events for all subscribed devices via the PredictPulse mobile app (Apple and Android). You can track all alarms by device. As critical alarms occur, Eaton will acknowledge them so you know when Eaton has diagnosed the alarm (and pending notification of resolution).
  • Page 134 Communication Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 135 Input Current Harmonic Content 3% THD at full load Power Factor Minimum 0.99 Line Surges 6 kV OC, 3 kA SC per ANSI 62.41 and IEC 801 4 Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 136 Meets IEC 61000-4-2 Level 3 specifications. Withstands up to 4 kV contact pulse without damage and with no disturbance or adverse effect to the critical load. Immunity Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 137 For warranty information, please refer to the Resources link on our website, www.eaton.com/93PM. EQUIPMENT REGISTRATION Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory. Model Number: Serial Number: Eaton 93PM UPS 480V Three-Wire – 100 kW Frame Installation and Operation Manual 164000227—Rev 07...
  • Page 138 16400022707 164000227 07...

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