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Etatron BT-MF Operating Instructions And Maintenance

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BT - BTB MF
www.etatronds.com
UK
OPERATING INSTRUCTIONS AND MAINTENANCE
DosingPump.ir
UNI EN ISO 9001-2008

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Summary of Contents for Etatron BT-MF

  • Page 1 BT - BTB MF www.etatronds.com OPERATING INSTRUCTIONS AND MAINTENANCE DosingPump.ir UNI EN ISO 9001-2008...
  • Page 2 DosingPump.ir...
  • Page 3 DosingPump.ir...
  • Page 4 (UK) WASTE OF ELECTRICAL AND ELECTRONIC EQUIPMENT DIRECTIVE (WEEE, RAEE in Italy) 2002/96/EC AND SUBSEQUENT AMENDMENT 2003/108/EC The marking shown below indicates that the product cannot be disposed of as part of normal household waste. Electrical and Electronic Equipment (EEE) can contain materials harmful to health and the environment, and therefore is subject to separate waste collection: it must be disposed of at appropriate waste collection points or returned to the distributor against purchase of new equipment of similar type or having the same functions.
  • Page 5 7.1 - DESCRIPTION OF ADDITIONAL FEATURES 7.2 - KEYPAD DESCRIPTION 7.3 - INPUT/OUTPUT EXYERNAL CONNECTIONS (FOR EXTERNAL ACCESSORY) 8.0 - TROUBLE-SHOOTING COMMON TO BT-MF & BTB-MF SERIES 8.1 - MECHANICAL FAULT 8.2 - ELECTRICAL FAULT 8.3 - RESTORATION OF DEFAULT PARAMETERS...

  • Page 6: Hints And Warnings

    1.0 - HINTS AND WARNINGS Please read the warning notices given in this section very carefully, because they provide important information regarding safety in installation, use and maintenance of the pump. • Keep this manual in a safe place, so that it will always be available for further consultation. •...

  • Page 7: Toxic And/Or Dangerous Liquid Dosage

    1.5 - TOXIC AND/OR DANGEROUS LIQUID DOSAGE To avoid risk from contact with the hazardous liquids or toxic fumes, always adhere to the notes in this instruc- tion manual: • Follow the instructions of the dosing liquid manufacturer. • Check the hydraulic part of the pump and use it only if it is in perfect condition. •...

  • Page 8: Views And Dimensions

    • Pollution degree 2 • Overvoltage cat. II The casing is in aluminium protected with PTFE (BT-MF) or fireproof antiacid plastic casing (BTB-MF). • Control panel protection assured by a transparent policarbonate cover with gasket. • Standard power supply (fluctuations not to exceed ±10%): •...
  • Page 9 1 : N When a water meter is connected to the pump, every N number of signals received from the water meter will cause the pump to pulse once. The pump doses in proportional way to the power signal Operating range: 0 –...
  • Page 10 Pulses characteristic • Pulse duration mSec.:80 (BTB), 90 (BT) (user can not change it) • Max pulses frequency / minute:120 (BTB), 160 (BT), 180 (high flow rate BT) • Max pulses frequency / hour:120 (BTB, BT) • Max pulses frequency / day:48 (BTB, BT) Input connectors characteristic •...
  • Page 11 - “Ball Check” VALVES upon request type in SS 316 and Glass PYREX. Available with Spring Return and “KALRETZ”Valve. - SEALS: viton upon request EPDM (Dutral), NBR, Silycon, PTFE only for ball checks valves BT-MF Tipo Portata max Pressione max Max imp./min.

  • Page 12: Installation

    3.0 - INSTALLATION a. - Install the pump in a dry place and well away from sources of heat and, in any case, at environmental tem- peratures not exceeding 40°C. The minimum operating temperature depends on the liquid to be pumped, bearing in mind that it must always remain in a liquid state.
  • Page 13 Fig. 8 Whenever the pump is dismantled from the pipework, you will be well advised to replace the caps on the connectors to avoid residual liquid being spilled. Before attaching the delivery hose to the plant, prime the metering pump by going through the sequence shown in Fig. 8. Before finalizing the installation of the dis- charge hose, make sure that the pump strokes will not cause it to move and bump into rigid bodies.
  • Page 14 3.2 - SERVICE CONNECTOR WIRING DIAGRAMS AND FUNCTIONS BT-MF BTB-MF Fig. 10 Pump Model Female service connector wire assembly Functions and technical informations Relay service output connection N.C. Common Configuration: BT-MF Pin 1 = Normally open N.O. BTB-MF “ 2 = Normally closed “...

  • Page 15: Maintenance

    1. Periodically check the chemical tank level to avoid the pump operating without liquid. This would not dam- age the pump, but may damage the process plant due to lack of chemicals. BT-MF & BTB-MF series dosing pumps are all supplied with level control setting. The level switch is not included therefore it must be ordered separately.
  • Page 16 G Level switch connector - Flow alarm H Cable gland Water meter Chemical tank M Realy output connector O RS 232 serial input RS232 Q Flow alarm V Process tank Fig. 12 BT-MF RS232 RS232 F G M Fig. 13 BTB-MF DosingPump.ir • •...

  • Page 17: Description Of Operating Mode

    7.0 DESCRIPTION OF OPERATING MODE MANUAL In this mode, the pump operates with its flow rate manually controlled the keypad. Stroke rate can be set in three ways: • 0-120 BTB; 0-160/180 BT injection per minute (this is common for normal metering pump operations). •...
  • Page 18 proportional control. From the pump control panel, the user sets the following: 1 - "Set 1", the value in mA which the pump should start pumping, eg. 0.0 mA, 4.0 mA, etc. 2 - "Set 2", the value in mA which the pump should stop pumping, eg. 18.0 mA, 20.0 mA, etc. 3 - The pump stroke rate at "Set 1", eg.

  • Page 19: Keypad Description

    7.2 KEYPAD DESCRIPTION: Control panel: 16 x 2 illuminated alphanumeric display Bicolor green/red Led (1): Green operating / Red stand-by Red Led (2): Injection pulse Yellow Led (3): Alarm maximum injection difference, overcome / missed feeding from the electric net. When the power is restored the yellow LED will be switched on (to show power failures).
  • Page 20 7.3 INPUT/OUTPUT EXTERNAL CONNECTIONS (FOR EXTERNAL ACCESSORY) As shows on paragraph 3.2 the four connectors are used for connecting the accessories. Namely the accessories are: - Level control switch; - Flow sensor; - Water meter output (Reed switch type); - Signal 4-20 mA from any device. One extra connector is used to sense the operation of the service relay ( output relay).
  • Page 21 8.0 - TROUBLE-SHOOTING COMMON TO BT-MF & BTB-MF SERIES 8.1 - MECHANICAL FAULTS As the system is quite robust there are no apparent mechanical problems. Occasionally there might be a loss of liquid from the nipple because the tube nut has loosened, or more simply the discharge tubing-has broken.
  • Page 22 THE PUMP JUST SWITCHED ON GIVE TWO OR THREE INJECTION AND THEN STOP Check the Remote Control Menù and the Alarm Menù for proper setting. If setting are correct, reset the pump follow- ing the procedure described in chapter 8.3. 8.3 RESTORATION OF DEFAULT PARAMETERS If for any reasons the user wants to erase all the parameters and re-start the pump to the default setting, press the START/STOP button and contemporarily press UP and DOWN arrows.
  • Page 23 MAIN MENÙ DosingPump.ir • •...
  • Page 24 MANUAL MENU DosingPump.ir • •...
  • Page 25 1xN MENÙ 1xN (M) MENÙ DosingPump.ir • •...
  • Page 26 1:N MENÙ DosingPump.ir • •...
  • Page 27 mA MENÙ DosingPump.ir • •...
  • Page 28 P.P.M MENÙ DosingPump.ir • •...
  • Page 29 ALARM MENÙ REMOTE CONROL MENÙ DosingPump.ir • •...
  • Page 30 BUZZER MENÙ DosingPump.ir • •...
  • Page 31 CLOCK MENÙ DosingPump.ir • •...
  • Page 32 TIMER MENÙ DosingPump.ir NOTE 1: After pressuring NEXT button user can set the parameters of the last function which the access has happened. At the first switching on after having entered in TIMER sub menu, with the pressure of the NEXT button the recalled function will be TIMER OFF.
  • Page 33 LANGUAGE MENÙ DosingPump.ir • •...
  • Page 34 DosingPump.ir • •...
  • Page 35 Serie BT-MF Series DosingPump.ir • •...
  • Page 36 Serie BTB-MF Series DosingPump.ir •36 •...
  • Page 37 VALVOLE - VALVES Valvole di iniezione complete di raccordo Complete injection valves VALVOLA INIEZIONE STD. fino a 20 l/h VALVOLA INIEZIONE 1/2” 50 l/h VALVOLA INIEZIONE 90° fino a 20 l/h VALVOLA INIEZ. A SFERA fino a 20 l/h STD. INJECTION VALVE up to 20 l/h 1/2”...
  • Page 38 Corpo pompa completo: Corpo pompa con P.P. - PVC - Acciaio inox - PTFE spurgo manuale Complete Pump Head: Manual air bleed P.P. - PVC - Stainless Steel - PTFE pump head 1201/1202 1302 2810/2812 8301 1703 2501 1903 2813÷2818 3900÷3907 8301 2810/2812...
  • Page 39 DosingPump.ir...
  • Page 40 Fax +65 67 43 03 97 www.etatron.es BRASIL RUSSIAN FEDERATION UKRAINE UNITED KINGDOM ETATRON do Brasil DOSING SYSTEMS 000 ETATRON - UKRAINE Etatron GB Lindum Business Park Rua Vidal de Negreiros, 108 3-rd Mytishenskaya, 16/2 Soborna Street, 446 Bairro Canindé - CEP 03033-050 129626 Moscow...

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