Genebre 2528AC Installation, Operation And Maintenance Manual
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Genebre 2528AC Installation, Operation And Maintenance Manual

Full bore ball valve with flanged ends
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Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
genebre@genebre.es - www.genebre.es
INSTALLATION, OPERATION AND MAINTENANCE
MANUAL
Full bore ball valve with flanged ends
Ref. GENEBRE: 2528A – 2528AC
GENEBRE S.A.
FECHA DE REVISIÓN: 30/07/2024
NUMERO DE REVISIÓN: 6
1

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Summary of Contents for Genebre 2528AC

  • Page 1 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es INSTALLATION, OPERATION AND MAINTENANCE MANUAL Full bore ball valve with flanged ends Ref. GENEBRE: 2528A – 2528AC GENEBRE S.A. FECHA DE REVISIÓN: 30/07/2024...

  • Page 2: Table Of Contents

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Installation, operation and maintenance instructions 1. Products description ..................3 2. Transport and Storage conditions ............. 3 3. Valve Breakdown ..................4 4. Installation Instructions 4.1 Preparation...

  • Page 3: Products Description

    - www.genebre.es 1. Product description. Genebre, S.A. offers a wide range of ball valves (90º turn), designed and assembled to handle and drive fluids in industrial procedures. The compatibility of materials used to build the valves (see technical specifications) and the application of valves to the different industrial processes is at user's risk.

  • Page 4: Valve Breakdown

    Before installing and/or manipulating these elements READ CAREFULLY the enclosed instructions for use and OBSERVE all contained information. If any of the contents is not clear enough, please contact GENEBRE, S.A. User is responsible for the safe use of these products, as established in present instructions for use and in the specific technical documentation of the supplied device.
  • Page 5 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Surface Spare Nº Name Material Treatment Part Code Body Stainless Steel 1.4408 Shot blasting ------ Stainless Steel 1.4408 Shot blasting ------ Ball Stainless Steel 1.4408...

  • Page 6: Installation Instructions

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 4. Installation instructions 4.1) Preparation Remove any material remains of the valve wrapping. Serious problems may arise with the installation of a valve in a dirty pipe.

  • Page 7: Usage

    (opened or closed). 5.3) Remote operation When automation of ball valves is required, GENEBRE S.A. can provide a great variety of pneumatic actuators, electric actuators, electropneumatic and electronic positioners to cover a large range of operations.

  • Page 8: Maintenance Instructions

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 6. Maintenance instructions Frequency, location and process of maintenance will be determined by the user by taking into account usage of the product.

  • Page 9: Disassembling

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 7.1) Disassembling You must remove the valve from its installation to repair it, making sure the pipe has been previously depressurized. Prepare a clean working area and adequate tools to perform mechanical tasks.

  • Page 10: Reassembling

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es All locking surfaces in the ball, seats, joints and sides have to be checked for corrosion, erosion, metallic inlays in the seats and marks. If they were damaged or in case of doubt, they will need to be replaced.

  • Page 11: Torques Table

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es e.- Place the cap (part. 2) over the body (part. 1) matching the external flange holes; place the nuts (part. 17) on the studs (part. 18) to bring together the two different parts of the valve.

  • Page 12: Hygiene And Safety Instructions

    Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 8.3) Tightening torque Screws / Nuts for joining the valve's different parts: It is required for all body screws to make contact of body metal against cover metal.
  • Page 13 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 9.2) Always operate the valve in open position to make sure there is no pressure in the internal cavity. 9.3) Any valve being used by toxic services department needs to obtain a cleanliness certificate before being operated.

This manual is also suitable for:

2528a

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