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Genebre Building. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
genebre@genebre.es - www.genebre.es
INSTALLATION, OPERATION AND MAINTENANCE
MANUAL
3 way ball valve "L" and "T" bore
threaded and flanged ends
Ref. GENEBRE:
2040–2040N–2041–2041N
2540–2541–2540E–2541E
2544–2545
GENEBRE S.A.
LAST UPDATE: 17/08/2021
UPDATE NUMBER: 5
1

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Summary of Contents for Genebre 2040

  • Page 1 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es INSTALLATION, OPERATION AND MAINTENANCE MANUAL 3 way ball valve "L" and "T" bore threaded and flanged ends Ref. GENEBRE: 2040–2040N–2041–2041N 2540–2541–2540E–2541E 2544–2545 GENEBRE S.A.
  • Page 2: Table Of Contents

    2. Transport and Storage conditions ................3 3. Valve breakdown ......................4 3.1 Drawing and Components (Art. 2040 / 2041) ................. 4 3.2 Drawing and Components (Art. 2540 / 2541) ................. 5 3.3 Drawing and Components (Art. 2540E / 2541E / 2544 / 2545) ..........7 4.
  • Page 3: Product Description

    - www.genebre.es 1. Product description. Genebre, S.A. offers a wide range of ball valves (90º turn), designed and assembled to handle and drive fluids in industrial procedures. The compatibility of materials used to build the valves (see technical specifications) and the application of valves to the different industrial processes is at user's risk.
  • Page 4: Valve Breakdown

    Before installing and/or manipulating these elements, READ CAREFULLY these instructions for use and OBSERVE all contained information. If you fail to understand any of their content, please contact GENEBRE, S.A. User is responsible for the safe use of these products, according to present instructions for use and specific technical documentation of the device.
  • Page 5: Drawing And Components (Art. 2540 / 2541)

    Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Acabado Superficial/ Cód. Recambio Nº Denominación / Name Material Surface Treatment Spare Part Code Granallado + Decapado / Cuerpo / Body Acero Inox. / Stainless Steel 1.4408...
  • Page 6 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Acabado Superficial / Cód. Recambio Nº Denominación / Name Material Surface Treatment Spare Part Code Cuerpo / Body Acero Inox. / SS 1.4408...
  • Page 7: Drawing And Components (Art. 2540E / 2541E / 2544 / 2545)

    Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es (Art. 2540E / 2541E / 2544 / 2545) 3.3 Drawing and Components Material Acabado Superficial / Recambios / Nº Denominación / Name Surface Treatment...
  • Page 8: Installation Instructions

    Otherwise, the life of the product could be drastically reduced. 4.2) Assembling - Art. 2040 / 2041 (valve with threaded ends) Make sure the valve's pipe and thread end are clean and are compatible one with another (type of thread end) Apply an appropriate sealing in the pipes' thread ends and thread the valve being careful not to excessively tighten the conical threaded ends.
  • Page 9: Operating Instructions

    Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es IMPORTANT INFORMATION: The design of this type of 3-way ball valves with four seats allows us to install them in any position as the fluid entrance can be any of the three.
  • Page 10: Maintenance Instructions

    08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 5.3) Remote operation When automation of the valves is required, GENEBRE S.A. can provide a great variety of pneumatic actuators, electric actuators, electropneumatic and electronical positioners to caps a large range of operations.
  • Page 11: Leakage In The Line (Through Seats)

    You must remove the valve from the installation to repair it. Prepare a clean working area and adequate tools to perform mechanical tasks. - Art. 2040 / 2041 (valve with threaded ends) a.- Loosen and remove the stoppers (part 2). Be careful not to damage the valve surfaces.
  • Page 12 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Name Art. 2040 / 2041 Handle nut Part 16 Handle Part 18 Washer Part 15 Nut Locker Part 14 Stem nut Part 13...
  • Page 13: Reassembling

    When it is armored again, cleaning is essential for a long life for the valve. - Art. 2040 / 2041 (valve with threaded ends) a.- Place a new friction washer (part 7) on the stem (part 5) and also the o’ring (part 8) in...
  • Page 14 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es It is convenient to match one of the nut vertex with one of the stem vertex to be able to place later on the lock nut (part 14).
  • Page 15: Torque Table

    Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es e.- Terminals or caps (part 2) need to have locking parts cleaned before proceeding to final assembly. Place each one of them in their corresponding position using the caps's joints (part 18).
  • Page 16: Hygiene And Safety Instructions

    Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 8.3) Tightening torque for screws/nuts that join body and caps. It is required to contact metal to metal between body and caps. Screw Torque value (N.m.)

This manual is also suitable for:

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