Howmet Aerospace BobTail SF46-250-02 Instruction Manual

Hydraulic installation tool

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Summary of Contents for Howmet Aerospace BobTail SF46-250-02

  • Page 1: Table Of Contents

    SF46-250-02 BobTail Hydraulic Installation Tool ® Instruction Manual Table of Contents EC Declaration of Conformity Safety Instructions Tool Specifications Spare Parts & Accessories Principle of Operation Preparation for Use ® Tool-to-Powerig Setup Pressure Settings Operating Instructions Assembly of NPTF Threaded Components Maintenance Sticker Locations...
  • Page 2: Ec Declaration Of Conformity

    SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) EC Declaration of Conformity UKCA Declaration of Conformity Manufacturer: Manufacturer: Huck International, LLC, Industrial Products Group, Huck International, LLC, Industrial Products Group, 1 Corporate Drive, Kingston, NY, 12401, USA 1 Corporate Drive, Kingston, NY, 12401, USA Description of Machinery: Description of Machinery: Models SF## families of hydraulic installation tools and...
  • Page 3 SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) DANGER - IMPORTANT DO NOT EXCEED HOSE MINIMUM BEND RADIUS Failure to heed the warnings below could lead to a damaged hose, damaged tool, damaged property, personal injury, or death. • This high pressure hose is not to be used other than assembled in a genuine HUCK tool or hose assembly or used as a replacement hose of a genuine HUCK tool or hose assembly.
  • Page 4: Safety Instructions

    SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) Safety Instructions I. GENERAL SAFETY RULES: 1. A half hour long hands-on training session with II. PROJECTILE HAZARDS: qualified personnel is recommended before using 1. Risk of whipping compressed air hose if tool is Howmet equipment.
  • Page 5 SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) Safety Instructions V. ACCESSORIES HAZARDS: VIII. VIBRATION HAZARDS: 1. Disconnect tool from energy supply before changing 1. Exposure to vibration can cause disabling damage to inserted tool or accessory. the nerves and blood supply to the hands and arms. 2.
  • Page 6: Tool Specifications

    SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) Specifications Hose Kits: Use only genuine HUCK Hose Kits rated at 10,000 psi working pressure. Hydraulic fluid: Hydraulic fluid shall meet DEXRON III, DEXRON VI, MERCON, Allison C-4 or equivalent ATF specifications. Fire resistant fluid may be used if it’s an ester based fluid such as Quintolubric HFD or equivalent. Water based fluid shall NOT be used as serious damage to equipment will occur.
  • Page 7: Principle Of Operation

    SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) Principle of Operation The operator pushes the Tool’s Nose over the end of the After the fastener is fully swaged, the operator must fastener until the Tool’s Puller bottoms on the fastener. release the trigger, at which point the Tool’s Anvil is When the trigger is pressed, the Powerig®...
  • Page 8: Tool To Powerig Setup

    SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) Tool to Powerig Setup WARNINGS: To prevent tripping hazard, suspend tools and route hoses off of floors. Only use compatible equipment with this tool. 1. Set Pull and Return pressures on Powerig® using 6. Connect the Power Cord from the Hose Assembly to Huck Gauge P/N: T-124833CE and Table 1.
  • Page 9: Operating Instructions

    SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) Operating Instructions FOR SAFE OPERATION, THIS SECTION MUST BE READ AND UNDERSTOOD. Figure 3 Flange DOWN Bead UP Do NOT pull a fastener Do NOT install a fastener without a CORRECT CORRECT with the collar upside workpiece (structure to be fastened), a pin, down.
  • Page 10: Maintenance

    SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) Maintenance a tube as Huck P/N 502723.) Each Service Kit contains perishable parts for your specific tool. Plan ahead and WARNING: Inspect tool for damage or wear keep extra kits (O-rings, Back-up Rings, other standard before each use.
  • Page 11: Tool Components

    SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) Tool Components Figure 4 130345-1 504498 130362 Puller Holder O-Ring 508531 Piston Seal 130342 501162 130344 Polyseal Cylinder Assembly 130095-1 Back-up Ring Piston Retainer 506124 508475 Polyseal Wiper 130093-1 Lock Screw 130343 Gland See NOTE 1 NOTES: Apply Loctite 243®...
  • Page 12: Nose Assembly Installation And Removal Procedures

    SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) Nose Assembly Installation and Removal ASSEMBLY PROCEDURE: NOSE ASSEMBLY REMOVAL: (Figure 5) (Figure 8) Preparation: Remove retaining ring, cap screws, plug cover, 1. Turn anvil with wrench on flats or spanner wrench, as lockscrew, and puller holder retainer. required.
  • Page 13: Assembly Preparation

    SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) Tool Disassembly Procedure WARNING: Be sure to disconnect tool electrical control trigger system from Powerig® Hydraulic Unit BEFORE disconnecting tool’s hydraulic hoses from unit. If not disconnected in this order, severe personal injury may occur. Disassemble only the components necessary to check 5.
  • Page 14: Troubleshooting

    SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) Troubleshooting Always check the simplest possible cause of a malfunction first. For example, a loose or disconnected trigger line. Then proceed logically and eliminate each possible cause until the defect is found. Where possible, substitute known good parts for suspected defective parts.
  • Page 15: Warranties

    SF46-250-02 BobTail® Hydraulic Installation Tool (HK1213) Limited Warranties Limited Lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools manufactured after HUCK makes no warranty with respect to the tooling, 12/½016 shall be free from defects in materials and part(s), or other items manufactured by third parties.
  • Page 16 Tel: +49-8251-8757-0 Fax: +33-1-34-33-97-77 HKSSalesDL@Howmet.com AICSalesDL@Howmet.com Huck provides technical assistance in the use 2023 Howmet Aerospace, Inc. © and application of Huck fasteners & tooling. NOTICE: This publication is only to be used for gen- Howmet Fastening Systems eral guidance in properties of the products shown...

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