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BTT35LS
BobTail® Hydraulic Installation Tool
Instruction Manual
Makers of Huck
, Marson
®
Brand Fasteners, Tools & Accessories
Actual model may vary.
, Recoil
®
®
Table of Contents
®
2
3 - 4
4
4
5
5
5
6
6
6
7
7 - 8
8 - 9
9
9 - 10
10 - 11
11
11 - 12
13
15
16
November 5, 2024
HK1107
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Table of Contents
Related Manuals for Howmet Aerospace HUCK BobTail BTT35LS
Summary of Contents for Howmet Aerospace HUCK BobTail BTT35LS
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Page 1: Table Of Contents
BTT35LS BobTail® Hydraulic Installation Tool Instruction Manual Actual model may vary. Table of Contents EC/UKCA Declaration of Conformity Safety Instructions 3 - 4 Description Tool Specifications Spare Parts and Accessories Principle of Operation ® Tool-to-Powerig Setup Assembly of NPTF Threaded Components Hydraulic Couplings Preparation for Use Operating Instructions... -
Page 2: Ec/Ukca Declaration Of Conformity
BTT35LS BobTail® Hydraulic Installation Tools (HK1107) EC Declaration of Conformity UKCA Declaration of Conformity Manufacturer: Manufacturer: Huck International, LLC, Industrial Products Group, Huck International, LLC, Industrial Products Group, 1 Corporate Drive, Kingston, NY, 12401, USA 1 Corporate Drive, Kingston, NY, 12401, USA Description of Machinery: Description of Machinery: Models BTT25, 35, 57 and BT 60 families of... -
Page 3: Safety Instructions
BTT35LS BobTail® Hydraulic Installation Tools (HK1107) Safety Instructions including: crushing, impacts, cuts, abrasions and heat. Wear GLOSSARY OF TERMS AND SYMBOLS: suitable gloves to protect hands. • Product complies with requirements set 2. Operators and maintenance personnel shall be physically able forth by the relevant UK and European to handle the bulk, weight and power of the tool. -
Page 4: Description
BTT35LS BobTail® Hydraulic Installation Tools (HK1107) DANGER - IMPORTANT DO NOT EXCEED HOSE MINIMUM BEND RADIUS Failure to heed the warnings below could lead to a damaged hose, damaged tool, damaged property, personal injury, or death. • This high pressure hose is not to be used other than assembled in a genuine HUCK tool or hose assembly or used as a replacement hose of a genuine HUCK tool or hose assembly. -
Page 5: Spare Parts And Accessories
BTT35LS BobTail® Hydraulic Installation Tools (HK1107) Spare Parts & Accessories To maintain CE conformity, only CE compatible equipment should be used with these tools. Installation tools and nose assemblies are the only CE components, unless otherwise noted. Controls and other hardware shown in the manual are for domestic use only. -
Page 6: Assembly Of Nptf Threaded Components
BTT35LS BobTail® Hydraulic Installation Tools (HK1107) Assembly of NPTF Threaded Components AIR FITTINGS Final thread engagement 1) Apply TEFLON® stick to male threads which do Thread Size at full make-up not have pre-applied sealant per manufacturer’s ⅛-27 NPTF .235 inch (.59 cm) recommendations. -
Page 7: Operating Instructions
BTT35LS BobTail® Hydraulic Installation Tools (HK1107) Operating Instructions FOR SAFE OPERATION, THIS SECTION MUST BE READ AND UNDERSTOOD. Flange Bead DOWN Correct Correct Do NOT pull a fastener Do NOT install a fastener without a workpiece with the collar upside down. (structure to be fastened), a pin, and a properly oriented collar in place. -
Page 8: Maintenance
BTT35LS BobTail® Hydraulic Installation Tools (HK1107) Pressure Settings continued... INCH/ NOSE COLLAR PULL RETURN SIZE METRIC ASSEMBLY MATERIAL PSI (BAR) PSI (BAR) Grade 2200 psi 150 bar 1500 psi 100 bar 12mm BT 99-7820 10.9 Grade 2800 2100 psi 140 bar Metric Grade 3000 psi... -
Page 9: Tool Disassembly Procedure
BTT35LS BobTail® Hydraulic Installation Tools (HK1107) Maintenance continued... STICKERS to NAS 1638 class 9 or ISO CODE 18/15 or SAE Stickers display important safety & pressure level 6. Dispose of fluid in accordance with details & must always be legible. For more info, local environmental regulations. -
Page 10: Nose Assembly Installation And Removal
BTT35LS BobTail® Hydraulic Installation Tools (HK1107) Tool Assembly Procedure continued... 1. Install O-ring & back-up rings in main housing. Figure 2 2. Install O-ring and back-up rings on front piston. Forward Cylinder Gland 3. Slide assembled front piston assembly into Forward Piston the front of the main housing assembly. -
Page 11: Sticker Locations
BTT35LS BobTail® Hydraulic Installation Tools (HK1107) Nose Assembly Installation and Removal continued... MINIMUM PULLER PROTRUSION FASTENER SIZE NOSE ASSEMBLY NOSE TYPE DIMENSION (INCHES) 99-7820 Installation 12 mm 99-7820CX Cutter 99-7821 Installation ⅝" & 16 mm 99-7821CX Cutter 99-7821X Installation 99-7822 Installation 20 mm 99-7822CX... - Page 12 BTT35LS BobTail® Hydraulic Installation Tools (HK1107) Component Drawings continued... Figure 5 Figure 9 128955 Forward Piston 121890 Forward Gland Assembly contains: Assembly contains: Back-Up Ring 128956 Forward Back-Up Ring 121878 Forward Piston O-Ring Pipe Plug Gland ** O-Ring 506089 O-Ring Back-Up 506065 Ring...
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Page 13: Troubleshooting
BTT35LS BobTail® Hydraulic Installation Tools (HK1107) Troubleshooting Always check the simplest possible cause of a malfunction first. For example, a loose or disconnected trigger line. Then proceed logically and eliminate each possible cause until the defect is found. Where possible, substitute known good parts for suspected defective parts. Use chart as an aid in troubleshooting. - Page 14 BTT35LS BobTail® Hydraulic Installation Tools (HK1107) Notes...
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Page 15: Warranties
BTT35LS BobTail® Hydraulic Installation Tools (HK1107) Limited Warranties Limited Lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not Huck International, Inc. warrants to the original manufactured by Huck: purchaser that its BobTail® installation tools HUCK makes no warranty with respect to the manufactured after 12/1/2016 shall be free tooling, part(s), or other items manufactured from defects in materials and workmanship... -
Page 16: Howmet Support Locations
Tel: +852-2864-2012 AICSalesDL@Howmet.com Fax: +33-1-34-33-97-77 HKSSalesDL@Howmet.com Huck provides technical assistance in the use and © 2024 Howmet Aerospace, Inc. application of Huck fasteners & tooling. NOTICE: Howmet Fastening Systems This publication is only to be used for general Kingston Operations...
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