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TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE
EXERCISE FLOOR USING MINIMUM 4-1/2" LONG BOLTS. FAILURE
TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH.
Note: Both Serial Number and Model Number are Required when Ordering Parts
Note: Both Serial Number and Model Number are Required when Ordering Parts
Note: Both Serial Number and Model Number are Required when Ordering Parts
Note: Both Serial Number and Model Number are Required when Ordering Parts
RECORD SERIAL NUMBER HERE
RECORD SERIAL NUMBER HERE
RECORD SERIAL NUMBER HERE
RECORD SERIAL NUMBER HERE
MACHINE CODE
MACHINE CODE
MACHINE CODE
MACHINE CODE
A03
A03
A03
A03
RS-2401
LEG EXTENSION
**WARNING!**
Customer Service
Customer Service
Customer Service
Customer Service
(800) 548-5438
(800) 548-5438
(800) 548-5438
(800) 548-5438
(858) 578-7676
(858) 578-7676
(858) 578-7676
(858) 578-7676
Fax
Fax
Fax
Fax
(858) 578-9558
(858) 578-9558
(858) 578-9558
(858) 578-9558
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Table of Contents
Related Manuals for Hoist Fitness RS-2401
Summary of Contents for Hoist Fitness RS-2401
- Page 1 RS-2401 LEG EXTENSION **WARNING!** TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE EXERCISE FLOOR USING MINIMUM 4-1/2" LONG BOLTS. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH. Note: Both Serial Number and Model Number are Required when Ordering Parts...
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Page 2: Table Of Contents
OWNER'S MANUAL OWNER'S MANUAL CONTENTS INSTRUCTIONS ..............FRAME ASSEMBLY .............. PRE-ASSEMBLY..............DECAL PLACEMENT............. DECAL REFERENCE............. PART LIST................ABBREVIATIONS..............BOLT SIZING CHART............WASHER SIZING CHART............MAINTENANCE SCHEDULE..........GENERAL MAINTENANCE INFORMATION......WEIGHT TRAINING TIPS............EXERCISE LOG..............LIMITED WARRANTY............PAGE 01 RS-2401 ASSEMBLY... -
Page 3: Instructions
Be sure to have your serial number and this manual when calling. When all parts have been accounted for, continue on. TOOLS REQUIRED Ratchet Wrench 1/2", 9/16" and 3/4" Sockets Adjustable Wrench Rubber Mallet Tape Measure Level SAE Hex Key Wrench Set Two People RS-2401 ASSEMBLY PAGE 02... - Page 4 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** PAGE 03 RS-2401 ASSEMBLY...
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Page 5: Frame Assembly
OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY RS-2401 ASSEMBLY PAGE 04... - Page 6 ** DELRIN SPACERS INCLUDED WITH TOP WEIGHT ASSEMBLY ** IF YOU PURCHASED AN OPTIONAL ADD ON WEIGHT SYSTEM, ENSURE THE USE OF RS-CAGE-NG-OPT1 NOTE: RETURN TO RS-CAGE-NG MANUAL TO FINISH WEIGHT CAGE ASSEMBLY 143 13/16" 3653 PAGE 05 RS-2401 ASSEMBLY...
- Page 7 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RS-2401 ASSEMBLY PAGE 06...
- Page 8 - HAND TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. NOTE: ALIGN TO ENSURE TAB REPEAT PROCEDURE FOR IS SECURE IN NOTCH. ALL OTHER INSTANCES (55). ALIGN SHAFT (49) WITH ROTATION LOCK (55) AS SHOWN. PAGE 07 RS-2401 ASSEMBLY...
- Page 9 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RS-2401 ASSEMBLY PAGE 08...
- Page 10 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY NOTE: - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. CABLE PROFILE VIEW FROM WEIGHT STACK PAGE 09 RS-2401 ASSEMBLY...
- Page 11 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - INSTALL CABLE AND PULLEYS AT THE SAME TIME. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RS-2401 ASSEMBLY PAGE 10...
- Page 12 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY NOTE: WRENCH TIGHTEN HARDWARE. - HAND TIGHTEN ALL OTHER HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. 66 * PAGE 11 RS-2401 ASSEMBLY...
- Page 13 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE (62) & (64) THEN LOOSEN NUT JUST ENOUGH FOR (27) TO PIVOT FREELY. - HAND TIGHTEN ALL OTHER HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RS-2401 ASSEMBLY PAGE 12...
- Page 14 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 13 RS-2401 ASSEMBLY...
- Page 15 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE (65). - HAND TIGHTEN ALL OTHER HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RS-2401 ASSEMBLY PAGE 14...
- Page 16 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 15 RS-2401 ASSEMBLY...
- Page 17 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. RS-2401 ASSEMBLY PAGE 16...
- Page 18 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 17 RS-2401 ASSEMBLY...
- Page 19 PLEASE SEE RS-CAGE-NG MANUAL FOR FINAL ASSEMBLY. *IMPORTANT* NOW THAT THE RS-2401 IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. IF NOT, IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME AND RETIGHTEN BOLTS.
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Page 20: Pre-Assembly
OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL PRE-ASSEMBLY PAGE 19 RS-2401 ASSEMBLY... -
Page 21: Decal Placement
OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL DECAL PLACEMENT NOTE: - ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RS-2401 ASSEMBLY PAGE 20... -
Page 22: Decal Reference
OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL DECAL REFERENCE 021-0013334 021-0003418 021-0003113 021-0004263 SERIAL # DECAL 021-0003421 PAGE 21 RS-2401 ASSEMBLY... - Page 23 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** RS-2401 ASSEMBLY PAGE 22...
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Page 24: Part List
PAD, LONG ROLLER 022-01PD2049-A SEAT PAD ASSEMBLY 022-01PD2114-A-M BACK PAD ASSEMBLY 010-01C0460 CABLE ASSEMBLY RS-2401 143 13/16" LG. 014-0014002 3/8-16 FLUSH MOUNT INSERT 014-0012014 BEARING: FLANGELESS - 25mm I.D. 014-0101002 BUSHING: OILITE FLANGED Ø.75" O.D X Ø.50" I.D X .38" LG. - Page 25 5/16" SAE FLAT WASHER (Ni) 013-1002007 3/8" X 22mm FLAT WASHER (Ni) 013-1002006 1/2" X 27mm SAE FLAT WASHER (Ni) 013-1006003 3/8" SPLIT LOCK WASHER (Ni) 011-0701003 5/16"-18UNC X 1.00" BHCS (Ni) 012-0504006 5/16"-18UNC THIN NYLOCK NUT (Ni) RS-2401 ASSEMBLY PAGE 24...
- Page 26 RS WEIGHT STACK DECAL - 270LBS SERIAL # DECAL DECAL HOIST SERIAL # 1.63" X 2.63" 011-0701004 5/16"-18UNC X 1.25" BHCS (Ni) WT-STK #25 30LB TOP WEIGHT ASSEMBLY W/ 10 - 10LB PLATES & 7 - 20LB PLATES PAGE 25 RS-2401 ASSEMBLY...
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Page 27: Abbreviations
HHB = Hex Head Bolt FHCS = Flat Head Cap Screw BHCS = Button Head Cap Screw SHCS = Socket Head Cap Screw Low Head SHCS = Low Head Socket Head Cap Screw SHSS = Socket Head Shoulder Screw RS-2401 ASSEMBLY PAGE 26... -
Page 28: Bolt Sizing Chart
RECOMMENDED RECOMMENDED RECOMMENDED TORQUE RANGE: TORQUE RANGE: TORQUE RANGE: 47-65 ft-lbs 5-7 ft-lbs 19-26 ft-lbs 3/8" SHSS 5/16" SHSS 1/4" SHSS RECOMMENDED RECOMMENDED RECOMMENDED TORQUE RANGE: TORQUE RANGE: TORQUE RANGE: 17-22 ft-lbs 8-10 ft-lbs 3-4 ft-lbs PAGE 27 RS-2401 ASSEMBLY... -
Page 29: Washer Sizing Chart
CURVED WASHER LOCK WASHER LOCK WASHER LOCK WASHER SPACER 026-01M0238 016-0009003 013-0003002 2" ALUMINUM 1" SHIM WASHER 3/8" FENDER WASHER FLATHEAD CAP 013-0003004 026-01PL151 1 1/16" PLASTIC 1 1/16" FENDER WASHER FENDER WASHER 014-0018002 1" LONG SPACER RS-2401 ASSEMBLY PAGE 28... - Page 30 026-01M0762 026-01M0768 .44" LONG HEAVY 1 1/4" LONG HEAVY 1 1/2" LONG HEAVY FLANGED SPACER FLANGED SPACER FLANGED SPACER 026-01M0239 026-01M0240 1 5/8" ALUMINUM 1 3/8" ALUMINUM FLATHEAD CAP FLATHEAD CAP 026-01M0600 .625" LONG FLANGED SPACER PAGE 29 RS-2401 ASSEMBLY...
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Page 31: Maintenance Schedule
Your equipment comes with a commercial maintenance decal. For personal, in home use, please follow the home maintenance schedule listed above. Never use ammonia, acid-based, or petroleum-based solvents on any portion of the machine as it may damage the finish. RS-2401 ASSEMBLY PAGE 30... -
Page 32: General Maintenance Information
OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins: *Check all pieces for signs of visible wear or damage. *Check springs in snap hooks and pull-pins for proper tension and alignment. -
Page 33: Weight Training Tips
Now that you have your RS-2401, it is only natural that you want to get started immediately. First, determine a set of realistic goals and objectives for yourself. By deciding on an exercise plan that is right for you prior to starting, you will contribute significantly to your success. -
Page 34: Exercise Log
OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL PAGE 33 RS-2401 ASSEMBLY... -
Page 35: Limited Warranty
Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above. Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any incidental or consequential damages resulting, directly or indirectly from any warranty expressed or implied or any other failure of this product.
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