SICK DUSTHUNTER SB30 Installation Operation & Maintenance
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SICK DUSTHUNTER SB30 Installation Operation & Maintenance

Dust concentration monitor
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MMMOPERATING INSTRUCTIONS
MMMI
O P E R A T I N G I N S T R U C T I O N S
DUSTHUNTER SB30
Dust Concentration Monitor
Installation, Operation, Maintenance

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Summary of Contents for SICK DUSTHUNTER SB30

  • Page 1 Title Page MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S DUSTHUNTER SB30 Dust Concentration Monitor Installation, Operation, Maintenance...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Assembly work ................26 3.2.5 Fitting the weatherproof cover .............27 8014551/1COY/3-0/2016-08 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 4 Optional external purge air unit ........... 56 Shutdown ...................... 57 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08 | SICK Subject to change without notice...
  • Page 5 Device check accessories ............69 Consumable parts for 2-years operation .............69 8014551/1COY/3-0/2016-08 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 6: Important Information

    Do not point the laser beam at persons ▸ Pay attention to laser beam reflections. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 7: Symbols And Document Conventions

    The DUSTHUNTER SB30 measuring system is not approved for use in potentially ● explosive atmospheres. 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 8: Responsibility Of User

    The specified maintenance and inspection tasks are carried out regularly by qualified, experienced personnel. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK...
  • Page 9 Ensure the device can be switched off with a power isolating switch/circuit breaker in accordance with EN 61010-1. 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 10: Product Description

    (most unfavorable conditions for background light). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK...

  • Page 11: Response Time

    Measured value with response time Process change Response time t in s 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 12: Function Check

    The value calculated theoretically (70%) is output for very low dust concentrations (< approx. 1 mg/m³). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK...

  • Page 13: Device Components

    Optional SCU (details on request) ● for operating several measuring systems 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 14  * Not required when optional MCU is present ** Information on request O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 15: Sender/Receiver Unit

    CAMLOCK clips have been loosened. Optics, electronics and mechanical components can then be easily accessed for maintenance work. 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 16 (see “Adapting the sender/receiver unit to the duct diameter”, page O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 17: Flange With Tube

     Securing bolt  Material St 37 or 1.4571 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 18: Optional External Purge Air Unit

    A weatherproof cover is available when using the sender/receiver unit outdoors (see “Weatherproof covers”, page 68). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 19: Test Equipment For Linearity Test

    8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 20: Sopas Et (Pc Program)

    SOPAS ET is delivered on the product CD. Alternatively, you can download SOPAS ET free of charge from the SICK homepage (“Downloads”). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK...

  • Page 21: Assembly And Installation

    (see “Fitting the flange with tube”, page 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 22 Plan adequate line cross-sections and age supply requirements “Technical Data”, page fuses O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 23: Assembly

    (350 mm or 700 mm) less the distance between flange and stack outer wall, and stack immersion depth (> 30 mm). 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 24: Work To Be Performed

    ▸ Close off the flange opening after fitting to prevent gas escaping. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 25: Fitting The Optional External Purge Air Unit

    “Purge air unit layout and assembly dimensions (dimen- sions in mm)”, page 26). 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 26: Assembly Work

     Steel pipe 50 x 5 DIN 2391  Duct   O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 27: Fitting The Weatherproof Cover

    Insert the holding catches into the counterpieces from the side, twist and lock in. 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 28: Electrical Installation

    The person setting the system up is responsible for the safety of the system in which the device is integrated. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK...

  • Page 29: General Information, Prerequisites

    Lay the purge air hoses with shortest paths and free of bends, shorten as required. ▸ Maintain sufficient distance from hot duct walls. 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 30: Optional External Purge Air Unit

     Energy supply 4 x 1.5 mm² 24 V O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 31: Installing The Non-Return Valve Option

     Optional external purge air unit    8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 32: Connecting The Sender/Receiver Unit

    To open, connect the plug connector to the plug page 29, §3.3.2 on the sender/receiver unit. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 33: Standard Connection (Without Options)

    1 or to plug connector 3). Otherwise communication malfunctions can result. 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 34: Start-Up And Parameter Settings

    (5) and loosen plug connector (6) for the measurement receiver from processor board (7). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK...
  • Page 35 Connect the pins for immersion depth adjustment (11) on the processor board with a jumper. 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 36 Plug plug connector (6) for the measurement receiver on the processor board. ▸ Reassemble the sender/receiver unit in reverse sequence. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 37: Fitting And Connecting The Sender/Receiver Unit On The Duct

    Connect the connection line to the plug connector and screw tight. 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 38: Setting The Measuring System Parameters

    ▸ After changing the settings, reassemble the sender/receiver unit in reverse sequence. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 39: Setting Measuring Range And Limit Value

    CAN bus baud rate Slots for addressing 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 40: Addressing

    20 kBd 50 kBd Jumper connected 100 kBd 125 kBd O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 41: Installing Sopas Et

    1 Disconnect the DUSTHUNTER from your laptop/PC. 2 Input: devmgmt.msc 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 42 A new COM port is shown. Use this COM port for communication. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 43: Connection To The Device Via Ethernet (Option)

    12 Assign a name for this search 13 “Finish” 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 44: Factory Settings

    Time between two see “Function check”, page 12 check check cycles O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...
  • Page 45 (see “Calibration for dust concentration Linear measurement”, page Absolute 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 46: Calibration For Dust Concentration Measurement

    (value entered for 20 mA; normally 2.5 x fixed limit value) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...
  • Page 47 This method allows changing the parameters for the selected measuring range as desired. 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 48: Data Backup In Sopas Et

    A Diagnosis protocol can be created for analysis of the device function and recognition of possible malfunctions. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK...
  • Page 49 Parameter protocol example Fig. 24: DUSTHUNTER SB30 Parameter protocol (example) 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 50: Starting Measurement Mode

    “Reset module”. Fig. 26: SOPAS ET menu: MCU/Configuration/IO configuration/Interface Module O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 51: Maintenance

    The equipment operator must specify the specific work to be carried out and its perfor- mance in a Maintenance Manual. 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 52 ● Replacement air filter, preliminary filter (for suction) ● O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 53: Maintenance On The Sender/Receiver Unit

     Electronics unit  Mounting flange  Sender optics 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 54: Maintenance On The Purge Air Supply

    The purge air supply does not have to be switched off to clean the filter housing or to replace the filter element, i.e. the components can remain on the duct. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK...

  • Page 55: Control Unit Mcu With Integrated Purge Air Supply

     Strap retainer  Filter housing  Filter housing cover 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 56: Optional External Purge Air Unit

    Reconnect the purge air hose to the filter outlet using the hose clamp. ▸ Switch the fan on again. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 57: Shutdown

    Secure purge air hoses against penetration by dirt and moisture. 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 58: Troubleshooting

    See the Service Manual for a detailed description of messages and options for clear- ance. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK...

  • Page 59: Sender/Receiver Unit

    (see “Adapting the sender/ receiver unit to the duct diameter”, page 34). 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 60: Specifications

    Approvals The DUSTHUNTER SB30 version is TÜV type-tested. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 61: Technical Data

    : In temperature range - - 20 °C ... +50 °C 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 62 Optional MCU-P control unit Max. 63 m³/h Optional external purge air unit O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 63: Dimensions, Part Nos

    Sender/receiver unit DHSB-T30 400 mm ET 1054351 Sender/receiver unit DHSB-T30 800 mm ET 1077661 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 64: Flange With Tube

    Flange with tube, DN195, length 700 mm, 1.4571 2047287 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 65: Mcu Control Unit

    MCU remote control unit with power supply unit 2075568 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 66 SPECIFICATIONS Fig. 35: MCU-P control unit Ø 8 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 67: Optional External Purge Air Unit

    Purge air unit with blower 2BH13 and purge air hose, length 10 m 1012409 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...

  • Page 68: Weatherproof Covers

    Fig. 38: Weatherproof cover for sender/receiver unit Designation Part No. Weatherproof cover flange k225 2048657 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08| SICK Subject to change without notice...

  • Page 69: Accessories

    4003353 Optics cloth (for optional external purge air unit) 8014551/1COY/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 70 Symbols in this document ..............7 Troubleshooting ................. 59 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 8014551/1COY/3-0/2016-08 | SICK Subject to change without notice...
  • Page 71 INDEX 8014551/1COY/3-0/2016-08 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SB30 Subject to change without notice...
  • Page 72 E-Mail sales@sick.co.nz United Arab Emirates China Norway E-Mail sick@sick.no USA/Mexico Denmark Poland E-Mail sick@sick.dk Finland Romania Vietnam France Russia Gemany Singapore Great Britain Slovakia E-Mail mail@sick-sk.sk Hong Kong Slovenia Hungary South Africa www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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