SICK DUSTHUNTER SB30 Manuals

Manuals and User Guides for SICK DUSTHUNTER SB30. We have 4 SICK DUSTHUNTER SB30 manuals available for free PDF download: Operating Instructions Manual, Installation Operation & Maintenance

SICK DUSTHUNTER SB30 Operating Instructions Manual (102 pages)

Scattered Light Dust Measuring Device

Brand: SICK | Category: Control Unit | Size: 10 MB

Legal Information
2
Table of Contents
3
About this Document
8
Function of this Document
8
Scope of Application
8
Target Groups
8
Further Information
8
Symbols and Document Conventions
8
Warning Symbols
8
Warning Levels and Signal Words
9
Information Symbols
9
Data Integrity
9
For Your Safety
10
Basic Safety Information
10
Electrical Safety
10
Hazard through Hot And/Or Aggressive Gases and High Pressure
11
Work on the Device
11
Warning Information on Device
12
Intended Use
12
Improper Use
12
Requirements on the Personnel's Qualification
13
Application Notes
13
Purge Air Supply
13
Safety Information and Protective Measures
14
Product Description
15
Product Identification
15
Product Characteristics
15
Device Variants
16
Optional Components
16
Product Layout
16
Device Overview
16
Flange with Tube
18
Sender/Receiver Unit
18
Weather Hood for Sender/Receiver Unit (Option)
18
MCU Control Unit (Option)
19
External Purge Air Unit (Option)
20
Product Function
20
Functional Principle
20
Measuring Distance
21
Function Check
21
Test Equipment for Linearity Test
22
Interfaces
23
Standard Interfaces of Sender/Receiver Unit
23
Standard Interfaces of MCU Control Unit
23
Optional Interfaces of MCU Control Unit
23
Operating Program SOPAS et
23
Project Planning
24
Device Configuration
24
Selecting the Sender/Receiver Unit
24
Project Planning of Voltage and Purge Air Supply
24
Selecting the Flange with Tube
25
Light Trap
25
Selecting the Optional Control Unit
25
Installation Location
26
Project Planning for Measuring Duct
26
Project Checklist
27
Transport and Storage
28
Transport
28
Storage
28
Mounting
29
Safety
29
Preparing the Measuring Point
29
Scope of Delivery
29
Mounting Sequence
29
Mounting the Optional Light Trap
30
Fitting the Flange with Tube
30
Laying Purge Air Hoses
31
Fitting the Optional MCU Control Unit
31
Fitting the Optional Weather Hood for Sender/Receiver Unit
33
Fitting the Optional External Purge Air Unit
33
Electrical Installation
34
Safety
34
Information on Electrical Connection Cables
34
Connection Overview
35
Connections on the Device
35
Pin Assignments of Plug Connector
36
Connecting Cables of Plug Connectors
37
Overview of Electrical Connection Steps for Device Without MCU
38
Connecting the Cables
38
Connecting the Purge Air Unit Electrically
38
Installing the Non-Return Valve Option
39
Putting the Purge Air Unit into Operation
39
Overview of Electrical Connection Steps for Device with MCU
40
Overview of the MCU Control Unit Modules
40
Connecting the Sender/Receiver Unit to the MCU Control Unit
41
Connection Diagram Sender/Receiver Unit - MCU Control Unit
42
MCU Processor Board Connections
43
Changing the Transmission Protocol for the MCU Control Unit
43
Connecting the Purge Air Unit Electrically
43
Commissioning
44
Safety
44
Requirements
44
Commissioning the Sender/Receiver Unit
44
Commissioning Steps Overview
44
Changing the Immersion Depth of the Sender/Receiver Unit
44
Opening the Sender/Receiver Unit
45
Changing the Mounting Ring on the Tube
46
Fitting and Connecting the Sender/Receiver Unit
47
Recognizing the Safe Operating State
47
Parameter Settings
48
Prerequisites
48
Making Manual Settings on the Processor Board
48
Termination
49
DIL Switch S4
49
DIL Switch Addressing
49
Rotary Switch S1 Measuring Range
50
Sopas et
51
Installing SOPAS et
51
Password for SOPAS et
51
Changing the Password for SOPAS et Menus
51
Parameterization with SOPAS et
51
Connecting to the Device
52
Connection Via RS485 Service Interface to USB
52
Connection with Optional MCU Control Unit
52
System Configuration
53
Device Settings
53
Resetting Parameters
54
Application Parameters
55
Application Settings
56
Application Parameter
56
Parameterization of Measuring Range Switch-Over
57
Modbus Parameterization
57
Filter Watch
58
Regional Settings
59
Event Log
60
Setting the Function Check
61
Data Backup in SOPAS et
61
Gravimetric Comparison Measurement (Calibration)
63
Starting Measuring Operation
63
Configuration of Optional MCU Control Unit
64
Setting the Optional Control Unit
64
Connection to the Device Via Ethernet (MCU Option)
65
Parameterizing the Interface Module of the MCU Control Unit
65
Parameterizing the Ethernet Module (Control Unit Option)
66
Setting the Damping Time (Control Unit Option)
66
Setting the Function Check (Control Unit Option)
67
Parameterizing Analog Outputs (Control Unit Option)
68
Parameterizing Analog Inputs (Control Unit Option)
70
Display Settings (Optional MCU Control Unit)
71
Starting Measurement Mode (MCU Option)
72
Finding the DUSTHUNTER Interface
72
Operation
73
Sender/Receiver Unit
73
MCU Control Unit
73
User Groups
73
Changing the Password for User Groups
73
Displays and Operating Elements
73
Menus on the Display
74
Menu Structure of the MCU Control Unit
74
Configuration (Menu)
74
Warning and Error Messages (Diagnosis)
75
Parameterization on the Control Unit Display
76
Parameterizing Analog Outputs and Inputs of the Control Unit
76
Assigning the Control Unit to the Sender/Receiver Unit
76
Maintenance
77
General
77
Maintenance on the Sender/Receiver Unit
78
Maintenance on the Purge Air Supply
79
MCU Control Unit with Integrated Purge Air Supply
80
Replacing the Button Cell in the Control Unit
81
Optional External Purge Air Unit
82
Troubleshooting
83
Monitoring and Diagnostic System
83
Status Display LED and Display
84
Sender/Receiver Unit Malfunctions
85
Malfunctions of Optional Control Unit
86
Malfunctions
86
Warning and Malfunction Messages
86
Decommissioning
87
Switch-Off States
87
Shutdown and Disassembly
87
Return Delivery
88
Disposal
88
Technical Data
89
Specifications
89
Dimensions, Part Nos
92
Sender/Receiver Unit
92
Flange with Tube
93
MCU Control Unit
94
External Purge Air Unit
96
Weather Hoods
96
Light Trap
98
Accessories
98
Connections for Sender/Receiver Unit
98
Cable, Sender/Receiver Unit - MCU
98
Purge Air Supply
99
Assembly Parts
99
Device Check Accessories
99
Consumable Parts
99
Appendix
100
Conformities
100
Electrical Protection
100
Approvals
100

SICK DUSTHUNTER SB30 Operating Instructions Manual (72 pages)

Dust Measuring Device

Brand: SICK | Category: Measuring Instruments | Size: 3 MB

Table of Contents
3
Important Information
6
Main Hazards
6
Hazard through Hot And/Or Aggressive Gases and High Pressure
6
Hazards through Electrical Equipment
6
Hazards through Laser Beam
6
Symbols and Document Conventions
7
Warning Symbols
7
Warning Levels and Signal Words
7
Information Symbols
7
Intended Use
7
Responsibility of User
8
General Information
8
Safety Information and Protective Measures
8
Product Description
10
Measuring Principle, Measured Variables
10
Functional Principle
10
Response Time
11
Function Check
12
Device Components
13
Sender/Receiver Unit
15
Flange with Tube
17
Optional External Purge Air Unit
18
Voltage and Purge Air Supply
18
Installation Accessories
18
Test Equipment for Linearity Test
19
SOPAS ET (PC Program)
19
Assembly and Installation
20
Project Planning
20
Assembly
22
Fitting the Flange with Tube
22
Work to be Performed
23
Fitting the Optional External Purge Air Unit
23
Assembly Work
24
Fitting the Weather Hood
25
Fitting the Optional MCU Control Unit
25
Electrical Installation
26
Electrical Safety
26
Properly Installed Power Isolating Switches
26
Lines with Correct Rating
26
Grounding the Devices
26
Responsibility for System Safety
26
General Information, Prerequisites
27
Connecting the Optional MCU Control Unit
27
Installing the Purge Air Supply
27
Optional External Purge Air Unit
27
Installing the Non-Return Valve Option
29
Connecting the Sender/Receiver Unit
30
Work to be Done
30
Connection of Connection Line
30
Standard Connection (Without Options)
31
Start-Up and Parameter Settings
32
Fitting the Sender/Receiver Unit
32
Adapting the Sender/Receiver Unit to the Duct Diameter
32
Fitting and Connecting the Sender/Receiver Unit on the Duct
35
Setting the Measuring System Parameters
36
Factory Settings
36
Changing Settings Using the Jumper on the Processor Board
37
Setting Measuring Range and Limit Value
37
Addressing
38
Measuring Range Parameterization
38
Manual Measuring Range Parameterization on the Device
39
Automatic Measuring Range Parameterization Via SOPAS ET
39
Installing SOPAS ET
40
Password for SOPAS ET Menus
40
Connection to the Device Via USB Line
40
Finding the DUSTHUNTER COM Port
40
Connection to the Device Via Ethernet (Option)
41
Factory Settings
43
Resetting Parameters
44
Setting Modbus® Parameters
45
Calibration for Dust Concentration Measurement
46
Data Backup in SOPAS ET
47
Starting Measurement Mode
48
Setting the Ethernet Module Parameters
49
Transport and Storage
50
Transport
50
Storage
50
Maintenance
51
General
51
Maintenance on the Sender/Receiver Unit
53
Maintenance on the Purge Air Supply
54
Control Unit MCU with Integrated Purge Air Supply
55
Replacing the Button Cell in the Control Unit
56
Optional External Purge Air Unit
57
Shutdown
58
Troubleshooting
59
General
59
Sender/Receiver Unit
60
Specifications
61
Compliances
61
Technical Data
62
Dimensions, Part Numbers
64
Sender/Receiver Unit
64
Flange with Tube
65
MCU Control Unit
66
Optional External Purge Air Unit
68
Weather Hoods
69
Accessories
70
Connections for Sender/Receiver Unit
70
Line, Sender/Receiver Unit - MCU
70
Purge Air Supply
70
Assembly Parts
70
Device Check Accessories
70
Consumable Parts for 2-Years Operation
70

SICK DUSTHUNTER SB30 Installation Operation & Maintenance (72 pages)

Dust Concentration Monitor

Brand: SICK | Category: Monitor | Size: 3 MB

Table of Contents
3
1 Important Information

6
2 Product Description

10
- Measuring Principle, Measured Variables
  10
  - Functional Principle
    10
  - Response Time
    11
  - Function Check
    12
- Device Components
  13
  - Sender/Receiver Unit
    15
  - Flange with Tube
    17
  - Optional External Purge Air Unit
    18
  - Voltage and Purge Air Supply
    18
  - Installation Accessories
    18
  - Test Equipment for Linearity Test
    19
- SOPAS ET (PC Program)
  20
3 Assembly and Installation

21
- Project Planning
  21
- Assembly
  23
- Electrical Installation
  28
4 Start-Up and Parameter Settings

34
- Fitting the Sender/Receiver Unit
  34
  - Adapting the Sender/Receiver Unit to the Duct Diameter
    34
  - Fitting and Connecting the Sender/Receiver Unit on the Duct
    37
- Setting the Measuring System Parameters
  38
5 Maintenance

51
6 Troubleshooting

58
- General
  58
- Sender/Receiver Unit
  59
7 Specifications

60
- Compliances
  60
- Technical Data
  61
- Dimensions, Part Nos
  63
  - Sender/Receiver Unit
    63
  - Flange with Tube
    64
  - MCU Control Unit
    65
  - Optional External Purge Air Unit
    67
  - Weatherproof Covers
    68
- Accessories
  69
  - Connections for Sender/Receiver Unit
    69
  - Line Sender/Receiver Unit - MCU
    69
  - Purge Air Supply
    69
  - Assembly Parts
    69
  - Device Check Accessories
    69
- Consumable Parts for 2-Years Operation
  69

SICK DUSTHUNTER SB30 Operating Instructions Manual (80 pages)

Dust Measuring System

Brand: SICK | Category: Measuring Instruments | Size: 3 MB

Table of Contents
4
Important Information
7
Main Hazards
8
Hazards from Hot And/Or Aggressive Gases And/Or High Pressure
8
Hazards through Laser Beam
8
Intended Use
9
Responsibility of User
10
General Information
10
Safety Information and Protective Measures
10
Product Description
13
Measuring Principle, Measured Variables
14
Functional Principle
14
Response Time
15
Function Control
15
Device Components
17
Sender/Receiver Unit
18
Flange with Tube
19
Optional External Purge Air Unit
20
Voltage and Purge Air Supply
20
Installation Accessories
21
Test Equipment for Linearity Test
21
Assembly and Installation
23
Project Planning
24
Assembly
25
Fitting the Flange with Tube
25
Fitting the Optional External Purge Air Unit
26
Installation
28
General Information, Prerequisites
28
Connecting/Starting the Optional External Purge Air Unit
28
Installing the Purge Air Supply
29
Connecting the Sender/Receiver Unit
30
Start-Up and Parameter Settings
33
Installing the Sender/Receiver Unit
34
Adapting the Sender/Receiver Unit to the Duct Diameter
34
Fitting and Connecting the Sender/Receiver Unit on the Duct
36
Setting the Measuring System Parameters
37
Factory Settings
37
Setting Using the Jumper on the Processor Board
38
Further Parameter Settings Using SOPAS et
39
Installing the Operating and Parameter Program SOPAS et
39
Connecting to the Device
41
Information on Using the Program
47
Online Help
48
Changing Factory Settings
49
Calibrating for Dust Concentration Measurement
51
Data Backup
53
Starting Normal Measuring Operation
56
Maintenance
57
General
58
Maintenance on the Sender/Receiver Unit
60
Maintenance on the Purge Air Supply
61
Optional External Purge Air Unit
62
Shutdown
63
Malfunctions
65
General
66
Sender/Receiver Unit
67
Specifications
69
Technical Data
70
Dimensions, Part Nos
72
Sender/Receiver Unit
72
Flange with Tube
73
Optional External Purge Air Unit
74
Weatherproof Covers
75
Accessories
76
Connection Cable, Sender/Receiver Unit - MCU
76
Purge Air Supply
76
Assembly Parts
76
Consumable Parts for 2-Years Operation
77
Optional External Purge Air Unit
77
Password
78

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SICK DUSTHUNTER SB30 Operating Instructions Manual (72 pages)

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SICK DUSTHUNTER SB30 Installation Operation & Maintenance (72 pages)

Table of Contents

1 Important Information

2 Product Description

3 Assembly and Installation

4 Start-Up and Parameter Settings

5 Maintenance

6 Troubleshooting

7 Specifications

SICK DUSTHUNTER SB30 Operating Instructions Manual (80 pages)

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