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mac.pan MSF 100 User And Maintenance Manual

Flour sieve
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Flour sieve
MSF 100

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Summary of Contents for mac.pan MSF 100

  • Page 1 Flour sieve MSF 100...
  • Page 2 Flour sieve...

  • Page 3: Edition

    FLOUR SIEVE MSF100 Edition Document validation Validated by Date Revision Subject December 2017 First edition Compliance with the instructions The following standards and technical specifications were referred to when drawing up this document. Reference Standard Edition Title paragraphs Technical documentation. -Quality product UNI 10653...
  • Page 4 Flour sieve...
  • Page 5 Flour sieve...
  • Page 6 Flour sieve...

  • Page 7: Table Of Contents

    FLOUR SIEVE MSF100 Table of contents Edition ................................3 Compliance with the instructions ........................3 Warnings for operators ............................3 Table of contents ............................... 7 Figures ................................9 Tables ................................10 General instructions..........................13 Intended use ............................13 Original version ..........................15 Reading the manual ..........................
  • Page 8 FLOUR SIEVE MSF100 4.4.2 Characteristics of the installation area ................... 39 Installation ............................40 4.5.1 Connection to the power supply ..................... 40 4.5.2 Different voltage setting ......................40 4.5.3 Testing ............................ 41 Storage .............................. 41 Description of controls and signals ......................44 General overview ..........................

  • Page 9: Figures

    FLOUR SIEVE MSF100 Figures Figure1-1 Reading the manual ........................15 Figure2-1 Operator's station ..........................25 Figure3-1 Layout of components ........................32 Figure3-2 Magnet fixing screw ........................33 Figure 4-1 Pictograms on machine packing ....................37 Figure4-2 Handling the packed machine ......................38 Figure4-3 Handling the unpacked machine .....................

  • Page 10: Tables

    FLOUR SIEVE MSF100 Tables Table 1: General symbols ..........................15 Table 2: PPE for installation operators ......................23 Table 3: PPE for operators in charge of using the machine ................23 Table 4: PPE for mechanical maintenance operators ..................24 Table 5: PPE for electrical maintenance operators ..................
  • Page 11 Flour sieve...
  • Page 12 Flour sieve...

  • Page 13: General Instructions

    MSF100 LOUR SIEVE General instructions Intended use This manual gives detailed information on the safety, features, operation, use, maintenance and scrapping of the machine named "Flour sieve MSF100 ". The purpose of this manual is to train and instruct the following categories of people: ...
  • Page 14 MSF100 LOUR SIEVE The machine must be used as illustrated in these instructions: we recommend reading them carefully before carrying out any operation, without neglecting anything that is written or illustrated. Compliance with the standards and the recommendations ensure that the operators use the machine as intended by the manufacturer.

  • Page 15: Original Version

    MSF100 LOUR SIEVE Original version This document was originally issued in Italian. In case of any dispute arising from any translations, even if provided by the manufacturer, the Italian version will prevail. Reading the manual The instructions are identified by a code (Pg132_MSF100_IU0642_EN_00) and subdivided into chapters and paragraphs, listed in progressive order.

  • Page 16: Notes Key

    MSF100 LOUR SIEVE 1.3.2 Notes key To draw the attention of the operator on important information, a 2-column table will be used, which will be as follows: Position of the Pictogram: Description of the Note: • A note on grey background indicates a danger for the operator; •...

  • Page 17: Guarantee

    MSF100 LOUR SIEVE Guarantee 1.4.1 General terms • The machine is guaranteed for 24 months from the effective delivery date; reference is made to the machine's serial number. • In any case, the guarantee is subject to a claim filed with the manufacturer within 2 months from the discovery of any faults or defects, and is subject to assessment and acknowledgement by the manufacturer.
  • Page 18 Flour sieve...
  • Page 19 Flour sieve...
  • Page 20 Flour sieve...

  • Page 21: Safety Devices

    MSF100 LOUR SIEVE Safety devices General safety information 2.1.1 Directives and standards referred to during the design stage For this specific project, reference was made to the following directive: • Machine directive 2006/42/EC And to the following harmonised standards: • EN 12100 •...

  • Page 22: Characteristics And Obligations Of The Operator

    MSF100 LOUR SIEVE 2.1.3 Characteristics and obligations of the operator An operator is a person able to install, operate, adjust, clean, repair and move a machine or carry out maintenance operations. The machine was designed and built so that the mental exertion by the operator does not exceed the permitted limits.

  • Page 23: Personal Protection Equipment

    MSF100 LOUR SIEVE 2.1.4 Personal Protection Equipment The following PPE must be used by (or be available for) any operators charged with using the machine, to safeguard their health and safety. 2.1.4.1 PPE for installation operators Table 2: PPE for installation operators Identification Description Notes...

  • Page 24: Ppe For Maintenance Operators

    MSF100 LOUR SIEVE 2.1.4.3 PPE for maintenance operators Table 4: PPE for mechanical maintenance operators Identification Description Notes pictogram Safety boots should be used to prevent risks deriving from SAFETY BOOTS materials falling during maintenance operations (especially when components are being disassembled). PROTECTIVE Protective gloves should be used when handling objects that may GLOVES...

  • Page 25: Safety Information On The Machine

    MSF100 LOUR SIEVE Safety information on the machine 2.2.1 Intended use The machine was designed and manufactured for the production of bread sticks, to work indoors, protected from the weather and adequately lighted rooms (approximately 500 lux). 2.2.2 Non-permitted use It is forbidden to: for operations different from those described in the "Intended use"...

  • Page 26: Mechanical Safety Devices

    MSF100 LOUR SIEVE 2.2.4 Mechanical safety devices The mechanical safety devices in use are: Table 6: Types of mechanical guards used • No. 1 Fixed grid guard on top of the flour pot. The square mesh grid is fastened with screws. Fixed guard •...

  • Page 27: Electrical Safety Devices

    MSF100 LOUR SIEVE 2.2.5 Electrical safety devices The electrical safety devices in use are: Table 7: Electrical safety devices • No. 1 key-type microswitch located on the mobile guard that allows accessing the sieve for cleaning operations. Microswitch • No. 1 emergency push-button located on the control panel on the machine's front side.

  • Page 28: Residual Risks

    MSF100 LOUR SIEVE 2.2.6 Residual risks 2.2.6.1 Residual risks of mechanical origin The risk analysis carried out by the manufacturer identified the following critical points: If the operator tampers with the guards and starts the cycle, this may generate dangers for himself and any exposed person.

  • Page 29: Residual Risks During Maintenance Operations

    MSF100 LOUR SIEVE 2.2.6.3 Residual risks during maintenance operations During maintenance operations on the machine, the following risks are reasonably foreseeable: • injuries to upper limbs (abrasion due to contact with mechanical components); • injuries to lower limbs (caused by unsuitably supported mechanical components); •...

  • Page 30: Warning Plates

    MSF100 LOUR SIEVE 2.2.7 Warning plates ATTENTION IT IS FORBIDDEN TO REMOVE THE WARNING PLATES AFFIXED ON THE MACHINE. Due to the presence of some residual risks, the machine features a series of warning plates, defined in compliance with the European standard on graphic symbols to be used on machinery in compliance with the UNI 7543-1 standard.
  • Page 31 Flour sieve...

  • Page 32: General Description

    MSF100 LOUR SIEVE General Description Machine description The Flour Sieve model MSF100 is used to sift flour by incorporating air and removing any impurities: this is done by means of a rotating tube with adjustable height (feature available upon request); after sieving, the flower can be added directly into the mixer’s bowl.

  • Page 33: Technical Data

    MSF100 LOUR SIEVE Technical data Length 1000 mm Width 700 mm Height 1360 mm Distance of flour outfeed from the 1040 mm floor Weight 170 kg Voltage 400 V (unless otherwise specified) Frequency 50 Hz Power 0.5 HP Amount of sifted flour 25 kg/min The height of the flour outfeed tube and the voltage may vary according to customer's requirements.

  • Page 34: Machine's Environmental Limits

    MSF100 LOUR SIEVE Machine's environmental limits Unless otherwise stated in the contract, normal machine operation is guaranteed only if the following environmental conditions are present. Any other environmental condition may cause the machine to malfunction or break down, which may be dangerous for the safety of the operator and of any exposed people.
  • Page 35 Flour sieve...

  • Page 36: Installation

    MSF100 LOUR SIEVE Installation General instructions The operator in charge of machine installation should be suitably trained and informed on the task ahead. The operator should use suitable equipment to safely carry out the installation operations: we therefore remind you that all the equipment used for installation must be in perfect conditions and used as instructed by their respective manufacturer.

  • Page 37: Transport

    MSF100 LOUR SIEVE Transport The machine and its equipment can be shipped in the following ways, according to customer requirements: • without packing, with or without pallets; • packed in a cardboard box. The following pictograms are printed on the packaging of the machine: Handle with care Protect from moisture This side up...

  • Page 38: Handling The Packed Machine

    MSF100 LOUR SIEVE 4.3.1 Handling the packed machine The case must be handled using lifting equipment as follows: Thread the straps/chains under the case and then into the hook of the crane. During handling, the packing should be lifted to the bare minimum. Place the crate in the location where it should be unpacked.

  • Page 39: Positioning

    MSF100 LOUR SIEVE Positioning 4.4.1 Preliminary operations Verify the state of the machine by carrying out a visual inspection inside and outside the machine. Any deformation of visible parts is a sign that the machine was knocked during transport, which may impair normal operation.

  • Page 40: Installation

    MSF100 LOUR SIEVE Installation 4.5.1 Connection to the power supply The machine must be connected to the power supply by skilled technicians, in compliance with the norms of good practice and the safety regulations in force. The machine must be connected to a grounded power source that is efficient and controlled. If there are any doubts on the efficiency of the power grid, do not connect the machine.

  • Page 41: Testing

    MSF100 LOUR SIEVE 4.5.3 Testing After connecting the machine to the power supply, ensure that the auger rotate in the correct direction, as indicated by the arrow on the flour outfeed tube. If not, press the STOP button (see paragraph 5.1.1), unplug the machine from the power supply and reverse the two phases.
  • Page 42 Flour sieve...
  • Page 43 Flour sieve...

  • Page 44: Description Of Controls And Signals

    MSF100 LOUR SIEVE Description of controls and signals General overview A schematic description of the machine's control devices is given here below. 5.1.1 Control panel Figure5-1 Control panel ONTROL OLOUR UNCTION START White If pressed, it allows starting the machine. Push-button POWER Green...
  • Page 45 Flour sieve...

  • Page 46: Operation And Use

    MSF100 LOUR SIEVE Operation and use Checks and inspections for using the machine safely Given that the operator: • should not tamper with, change the operation or the efficiency of the protection devices located on the machine; • should be alert and respond quickly to any input; •...

  • Page 47: Setup

    MSF100 LOUR SIEVE Setup ATTENTION SETUP AND ADJUSTMENT OPERATIONS MUST ONLY BE CARRIED OUT WITH THE MACHINE STOPPED. 6.2.1 Sleeve The Flour Sleeve Sieve F 100 is supplied with a sleeve that is connected to the end of the flour outfeed tube in such a way as to reduce dust dispersion in the environment.
  • Page 48 Flour sieve...
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  • Page 50 Flour sieve...

  • Page 51: Malfunctions

    MSF100 LOUR SIEVE Malfunctions Abnormal operations Table 11: Abnormal operations Abnormal operation Cause Intervention The emergency push-button has been Follow the procedure described pressed. in paragraph 6.3.1. The machine is powered The mobile guard to access the sieve is Close the mobile guard but not working.
  • Page 52 Flour sieve...
  • Page 53 Flour sieve...

  • Page 54: Maintenance Operations

    MSF100 LOUR SIEVE Maintenance operations The client is responsible for implementing a system to record all the maintenance interventions carried out (if such system is not already in place). Failure to record an intervention is to be considered as "failure to carry out an intervention". NOTE A SPECIMEN OF THE INTERVENTION FORM IS GIVEN HEREAFTER: ONCE THE SYSTEM IS IN PLACE, WE RECOMMEND PHOTOCOPYING THE FORM AND FILL IT...

  • Page 55: Warnings

    MSF100 LOUR SIEVE Warnings ATTENTION MAINTENANCE OPERATORS SHOULD CARRY OUT ONLY THE MAINTENANCE OPERATIONS ILLUSTRATED IN THIS CHAPTER. It is important that all the operators and the maintenance engineers follow the instructions given by the safety institutions as well as the instructions given in this chapter. All the information on maintenance concern only and exclusively ordinary maintenance and illustrate interventions that aim to ensure correct machine operations on a daily basis.
  • Page 56 MSF100 LOUR SIEVE to avoid shadow cones that hinder or reduce visibility of the point where the intervention is being carried out or of the surrounding area (please follow the instructions given in paragraph 3.4.6). The operator must always keep in mind the following: SHOCK HAZARD MAINTENANCE OPERATIONS THAT REQUIRE THE PRESENCE OF POWER, SUCH AS TROUBLESHOOTING IN THE ELECTRIC PANEL, MUST ONLY BE...

  • Page 57: Ppe For Maintenance Operators

    MSF100 LOUR SIEVE PPE for maintenance operators Table 12: PPE for mechanical maintenance operators Identification Description Notes pictogram Safety boots should be used to prevent risks deriving from SAFETY BOOTS materials falling during maintenance operations (especially when components are being disassembled). PROTECTIVE Protective gloves should be used when handling objects that may GLOVES...

  • Page 58: Procedure To Prepare For Maintenance Operations

    MSF100 LOUR SIEVE Procedure to prepare for maintenance operations 8.4.1 Maintenance without power (type 1) Proceed as follows: complete the work cycle in progress; Stop the machine (see paragraph 6.4). Disconnect the electric power supply (see paragraph 6.5). Fence off the machine and affix the sign "MACHINE UNDER MAINTENANCE". ACCESS FORBIDDEN TO UNAUTHORISED PEOPLE DO NOT ALLOW UNAUTHORISED PERSONNEL NEAR THE MACHINE WHILE MAINTENANCE IS IN PROGRESS.

  • Page 59: Periodical Maintenance

    MSF100 LOUR SIEVE Periodical maintenance Activate the type 1 maintenance procedure and proceed with the following operations. ATTENTION DO NOT CLEAN THE MACHINE WITH DIRECT WATER JETS OR OTHER LIQUIDS OR SOLVENTS SUCH AS ALCOHOL OR PETROL. 8.5.1.1 Cleaning the sieve drawer To ensure at all times a regular filtering of the sieve drawer proceed as follows (refer to Figure8-1): Open the mobile guard 1.

  • Page 60: Electrical Maintenance

    MSF100 LOUR SIEVE Electrical maintenance 8.6.1 Checking the correct operation of the warning lights, microswitches and emergency stops. Activate the type 2 maintenance procedure and proceed with the following operations. ATTENTION POWERED MACHINE: SPECIAL CARE MUST BE TAKEN DUE TO MOVING PARTS AND DANGEROUS VOLTAGE.

  • Page 61: Replace The Warning Lights, Push-Buttons And Microswitch

    MSF100 LOUR SIEVE 8.6.3 Replace the warning lights, push-buttons and microswitch. ATTENTION OPERATION TO BE CARRIED OUT ONLY BY THE ELECTRICAL MAINTENANCE ENGINEER. Activate the type 1 maintenance procedure (switching off the machine) and replace the following, if necessary: Replace the light bulbs Replace the bulbs of the signalling light as soon as the problem occurs: do not use the system if the warning lights are not working.
  • Page 62 Flour sieve...
  • Page 63 Flour sieve...
  • Page 64 Flour sieve...

  • Page 65: Scrapping And Disposal

    MSF100 LOUR SIEVE Scrapping and disposal ATTENTION FOR SCRAPPING PROCEDURES AND TO FIND OUT ANY REQUIREMENTS AS REGARDS "INSPECTIONS RELEVANT AUTHORITIES" "VERBALISATION", REFER TO THE LAW IN FORCE IN THE COUNTRY WHERE THE MACHINE IS USED. ATTENTION WHEN THE MACHINE REMAINS OUT OF SERVICE FOR A LONG TIME WHILE WAITING TO BE SCRAPPED, WE RECOMMEND DEMARCATING THE AREA AND CLEARLY INDICATING THAT ACCESS IS FORBIDDEN TO UNAUTHORIZED PERSONNEL.
  • Page 66 MSF100 LOUR SIEVE DISPOSAL WASTE ELECTRICAL ELECTRONIC EQUIPMENT (WEEE) AS SET OUT IN THE ROHS DIRECTIVE. ELECTRICAL AND ELECTRONIC EQUIPMENT, IDENTIFIED AS "WEEE", MUST BE COLLECTED AND DISPOSED OF SEPARATELY. OPERATING NOTE FOR ANY QUESTIONS OR REQUESTS ON THE DEMOLITION/DISPOSAL OF THE MACHINE AND ON RELATED ISSUES NOT DEALT WITH IN THIS TECHNICAL DOCUMENT, PLEASE CONTACT A WASTE DISPOSAL COMPANY.
  • Page 67 Flour sieve...

  • Page 68: Technical Documentation

    MSF100 LOUR SIEVE Technical documentation. 10.1 Spare parts Figure10-1 Frame Table 14: List of components – Frame Reference Quantity Name Structure / Base Top door Side cover Side door Motor support Control panel Handle Side door handle (for locking) Wheel axle Bayonet stop Plastic knob Wheels...

  • Page 69: Figure10-2 Sieve Unit

    MSF100 LOUR SIEVE Figure10-2 Sieve unit Table 15: List of components - Sieve unit Reference Quantity Name Sieve Hopper Grid Large canvas sleeve Drawer Leaf spring Screw M 6 x 20 "Flour breaking" grill Latch Nut M 8 Self-tapping screw Flour sieve...

  • Page 70: Figure10-3 Transmission And Outfeed Components

    MSF100 LOUR SIEVE Figure10-3 Transmission and outfeed components Flour sieve...

  • Page 71: Table 16: List Of Components - Transmission And Outfeed Components

    MSF100 LOUR SIEVE Table 16: List of components - Transmission and outfeed components Reference Quantity Name Sieve Bottom flour outfeed tube Top flour outfeed tube Auger Auger pulley Motor Pipe clamp Small canvas sleeve for auger Seeger ring Bearing Seeger ring Screw M 10 x 45 (partial thread) Trapezoidal belt Auger bearing...

  • Page 72: Figure10-4 Wiring Diagram

    MSF100 LOUR SIEVE Figure10-4 Wiring diagram Flour sieve...
  • Page 73 Flour sieve...
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  • Page 75 MSF100 LOUR SIEVE Annex A - Glossary Glossary (terms compliant with the UNI EN ISO 12100 standard) Reliability (Affidabilità di una macchina / Flabilité / Zuverlässigkeit) The probability of a a machine, component or device to perform a required function under stated conditions for a specified period of time without failing.
  • Page 76 MSF100 LOUR SIEVE Glossary (terms compliant with the UNI EN ISO 60204-1) Control gear General term for operation devices, used alone and in combination with control, measurement, safeguarding and adjustment devices, and assemblies thereof with their relative electrical interconnections, accessories, casing and associated support structures, which are mainly used to control electrically-powered equipment.
  • Page 77 Flour sieve...
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  • Page 79: Table 17: Hazard Signs

    MSF100 LOUR SIEVE Annex B - Safety signs Table 17: Hazard signs ATTENTION FORKLIFT TRUCKS FALLING HAZARD: if the OPERATING seatbelt is not used SLIPPERY SURFACE LATERAL CRUSHING CRUSHING FROM ABOVE ENTRAPMENT OF CRUSHING OF HANDS CRUSHING OF HANDS UPPER LIMBS AND FEET EXPLOSIVES RADIATIONS...

  • Page 80: Table 19: Mandatory Signs

    MSF100 LOUR SIEVE Table 19: Mandatory signs SUITABLE PROTECTIVE HELMET PROTECTIVE SHOES GARMENTS USE EAR-MUFFS OR PROTECTIVE GLOVES PROTECT EYES EAR-PLUGS TO PROTECT HEARING USE MATT LENSES WASH YOUR HANDS USE THE BANISTER TO PROTECT THE EYES PROTECT YOUR HAIR WEAR A RESPIRATOR PROTECTIVE VISOR WEAR HIGH-...
  • Page 82 www.macpan.com...

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