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In the event of an enquiry please quote this serial number. www.monoequip.com “OMEGA PLUS” INCLUDING WIRECUT VERSION DEPOSITOR (400, 450) The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty FILE 100...
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SAFETY LABELS FOR OMEGA DEPOSITOR ON REMOVABLE SHEETING - 1OFF BACK SHEET, 1OFF BACK OF CONTROL BOX ON MAIN PANEL CIRCUIT BREAKERS SMALL COPY ON STEPPER MOTOR AMPLIFIER AND LARGE COPY ON INSIDE LEFT BODY PANEL.
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SAFETY SYMBOLS The following safety symbols are used throughout this product documentation and manual (available at www.monoequip.com). Before using your new equipment, read the instruction manual carefully and pay special attention to information marked with the following symbols. WARNING Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
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WIRECUT VERSION The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
Omega CONTENTS PLUS INTRODUCTION DIMENSIONS SPECIFICATIONS SAFETY INSTALLATION ISOLATION CLEANING INSTRUCTIONS OPERATING CONDITIONS PREPARING FOR OPERATION 9A – FITTING THE HOPPER 9B – FITTING A TEMPLATE 10.0 OPERATING INSTRUCTIONS – SELECT PRODUCT TYPE – SELECT SAVED NAME OF PRODUCT TYPE –...
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PLUS • The innovative “five axis deposit” design of MONO’s “Omega PLUS” and “Omega PLUS with wirecut” depositor allows it to recreate most of the hand movements of the Master confectioner. This makes the “Omega PLUS” capable of exceptional accuracy of product weight, size and shape.
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Omega 2.0 DIMENSIONS PLUS MODELS ARE AVAILABLE WITH OR WITHOUT WIRECUT OPTION 35” WIRECUT 18.5” 27” 33.5” 47.5” WIRECUT VERSION OMEGA PLUS Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
Viennese Sponge Drops However, consult Mono Equipment if intended product falls outside the above general machine specification to determine the exact capabilities of the “Omega” with any specific product. As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice Omega Touch Plus Including Wirecut (FG079 UL), Rev.
Omega 4.0 SAFETY PLUS Never use a machine in a faulty condition and always report any damage. Only trained engineers may remove parts that need a tool to remove them. Always ensure hands are dry before touching any electrical appliance (including cable, switch and plug).
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Omega PLUS 10 The bakery manager or the bakery supervisor should carry out daily safety checks on the machine. 11 Do not operate machine without hopper template and guard fitted correctly. (11) HOPPER TEMPLATE AND GUARD FITTED NOTE Guard can be plastic or metal depending on the machine model 12 Due to the essential requirement for handling heavy components during cleaning, it is recommended that protective footwear be worn when carrying out such...
Omega 5.0 INSTALLATION PLUS Ensure that the depositor is connected to correct electric supply, as specified on the serial number plate on the side of the machine. Ensure that the correct fuse rating is fitted in the electrical supply 6.0 ISOLATION IN AN EMERGENCY, SWITCH OFF AT THE ELECTRICAL MAINS WALL ISOLATOR, OR PUSH THE EMERGENCY STOP BUTTON.
Omega 7.0 CLEANING INSTRUCTIONS PLUS NOTE: - Cleaning must be carried out by fully trained personnel only. - Isolate machine from mains supply before carrying out any cleaning. - Do not steam clean or use a jet of water. -Do not use any form of caustic detergent or abrasive cleaners. - All the outer surfaces of the machine should be wiped over daily with warm soapy water.
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Slacken template clamp strip nuts or thumbscrews (depending on type of hopper) Remove fitted template from pump assembly by sliding out to avoid subsequent damage. NOTE. Thumbscrews only need to be released slightly to allow the template to slide away from the pump assembly.
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Omega SOFT DOUGH HOPPER PLUS CAUTION: The feed hopper and pump assembly exceeds 55lbs and will need to be lifted off by two people, or dismantled into smaller components while still on the machine. Take care to avoid damage to the sealing surface of the feed hopper during removal, cleaning, assembly and storage.
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Omega HARD DOUGH HOPPER PLUS CAUTION: The feed hopper and pump assembly exceeds 55lbs and will need to be lifted off by two people, or dismantled into smaller components while still on the machine. To reduce weight and bulk, separate and remove empty feed hopper from pump assembly, whilst still on the machine, by unscrewing the wing nuts.
Omega OPERATING CONDITIONS PLUS To obtain the best product results and consistent operation, Make sure the depositor is used on a level floor. Ensure flat trays of consistent length, width, material and edge dimensions are used. Ensure undamaged nozzles and templates are used. ...
Omega 9.0 PREPARING FOR OPERATION PLUS The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty Select template and nozzles (and finger frame, if wirecut is to be used) and fit as section 9a &...
Omega FITTING THE HOPPER PLUS CAUTION SHOULD BE TAKEN WHEN FITTING THE HOPPER AND PUMP ASSEMBLY, AS WEIGHT EXCEEDS 55lbs ON SOME MODELS It will need to be lifted on by two people, or dismantled into smaller components before fitting on the machine. MAKE SURE THE FLOOR AREA AROUND THE MACHINE IS CLEAN To reduce weight and bulk, fit the complete hopper assembly in two stages - first the pump assembly onto the support bars, then the feed hopper body onto the pump...
Omega FITTING A TEMPLATE PLUS • Soft dough Non-rotary templates can be fitted with nozzles. This requires screwing the nozzles into the threaded holes provided. Rotary templates can have plastic nozzles screwed into nozzle holders (straight or offset). Metal nozzles secured in place by a separate nut. Select template and nozzles required.
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BEFORE USING STRAIGHT & OFFSET NOZZLE HOLDERS “O” RINGS MUST BE FITTED Nozzle holders provide the means of attaching standard plastic nozzles to the soft dough rotary templates and the sealing rings need to be fitted before using and may need replacing occasionally to ensure correct operation. “O”...
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• Hard dough Non-rotary templates that can be fitted with nozzles require them to be secured in place with a separate nut. Nozzles are not required for sheeting or wirecut templates. Rotary templates require nozzles to be secured in place with a separate nut. Select wirecut template or template and nozzles required.
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IF WIRECUT FITTED FITTING WIRECUT FINGERS Select wirecut fingers that suit the chosen template to be used.i.e. the correct number to match the number of dies across template. Remove drop arm pins and insert finger frame into arms. Ensure that the follower arm roller is positioned on the cam track.
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IF WIRECUT FITTED REPLACING BROKEN WIRE MAKE SURE THAT ALL PIECES OF WIRE HAVE BEEN FOUND BEFORE OPERATING MACHINE AFTER A WIRE REPLACEMENT. Remove fingers from the machine. Remove broken wire Feed new wire round screw between washers and tighten screw. Feed the wire through the eyehole in the end of each finger.
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Omega 10.0 ‘OMEGA PLUS’ OPERATION PLUS ALL OPERATIONS ARE ACTIVATED BY TOUCHING AREAS ON THE SCREEN WITH A FINGER. DO NOT USE EXCESSIVE FORCE OR HARD OBJECTS AS THIS WILL INVALIDATE MACHINE WARRANTY. Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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OPERATING KEY FOR FOLLOWING INSTRUCTIONS FOLLOW BLUE ARROWS AND BOXES TO BLUE OPERATION OPERATE THE DEPOSITOR WITH ALREADY SAVED PROGRAMS FOLLOW RED ARROWS AND BOXES TO CHANGE SETTINGS CHANGE SETTINGS AND CREATE NEW PROGRAMS WHEN KEYBOARD APPEARS, A CODE KEYBOARD ENTRY MUST BE ENTERED BY TOUCHING THE REQUIRED NUMBERS IN THE CORRECT ORDER...
SELECT PRODUCT TYPE TO CREATE A NEW PROGRAM SELECT PRODUCT TO DEPOSIT ALL OPERATIONS ARE ACTIVATED BY TOUCHING AREAS ON THE SCREEN WITH A FINGER. DO NOT USE EXCESSIVE FORCE OR HARD OBJECTS AS THIS WILL INVALIDATE MACHINE WARRANTY. TOUCH THE SCREEN FOR THE TYPE OF PRODUCT REQUIRED THEN TO MOVE TO THE NEXT SCREEN STRIP WITH...
SELECT SAVED PRODUCT TYPE CHOOSE EMPTY SLOT TO CREATE A NEW PROGRAM PAGE NUMBER PAGE BACK PAGE FORWARD BEING DISPLAYED PROGRAM NAME (USER DEFINED) MOVE UP LIST EMPTY SLOT USED TO CREATE NEW PROGRAM TYPE OF PRODUCT THIS SCREEN APPLIES TO MOVE DOWN LIST RETURN TO NEXT...
CONFIRM SETUP OF MACHINE MACHINE MUST BE SET AS SHOWN ON THE SCREEN. THEN PRESS CONFIRM BUTTON. PROGRAM NAME (CHOSEN ON PREVIOUS SCREEN) TEMPLATE TYPE NON-ROTARY ROTARY NOZZLE NUMBER RETURN TO LAST CONFIRM MACHINE SETUP. SCREEN WARNING TO AVOID MACHINE DAMAGE ONLY PRESS WHEN ALL SETTINGS SHOWN ARE CORRECT TEMPLATE...
OPERATOR SCREEN MACHINE IS SET AS SHOWN ON THE SCREEN. THIS SCREEN CONTROLS THE ACTIONS REQUIRED BY THE OPERATOR. HOPPER TYPE SOFT DOUGH HARD DOUGH PROGRAM NAME WEIGHT VALUE WEIGHT VALUE ADJUSTMENT TEMPLATE TYPE NOZZLE NUMBER NON- ROTARY TEMPLATE NUMBER ROTARY STOP RETURN...
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EDIT AND SAVE SCREEN EXAMPLE: PROGRAM NAME PRODUCT QUANTITY DROP WITH MUST BE ENTERED TO THIS IS A SETTING NUMBER AND TWIST DOES NOT INDICATE A MEASURE OF ALLOW PROGRAM TO SAVE ACTUAL VOLUME DROP WITH TWIST NOZZLE ROTATIONS NOZZLE HEIGHT (mm) NUMBER OF TURNS ABOVE TRAY SURFACE DURING A DEPOSIT CYCLE...
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EXAMPLE: MULTIDROP WITH SETTING ERROR INDICATOR TWIST BOXES TURN RED WHEN INCORRECT SETTING MADE DEPOSIT QUANTITY FOR EACH LAYER NOZZLE HEIGHT (mm) NUMBER OF TURNS FOR EACH LAYER FOR EACH LAYER (-VE VALUES POSSIBLE) NOZZLE HEIGHT (mm) FROM TRAY SURFACE OTHER SETTING BUTTONS ARE THE SAME AS LAST PAGE PRIME PUMP...
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EXAMPLE: “C” SHAPE (ARC) DEPOSIT QUANTITY FOR END OF DEPOSIT QUANTITY PRODUCT DURING ROTATION (-VE VALUES POSSIBLE) RADIUS (mm) NOZZLE HEIGHT OF DEPOSIT ABOVE TRAY SURFACE NOZZLE ROTATION (NUMBER OF TURNS DURING DEPOSIT) DEPOSIT QUANTITY FOR BEGINNING OF PRODUCT (-VE VALUES POSSIBLE) RED TRAY SETUP BUTTON FORCES USER TO ENTER AND CHECK TRAY SETUP VALUES...
TRAY SETUP PRESS WINDOWS AND ENTER VALUES VIA KEYPAD DISTANCE (mm) TO 1 ROW ON TRAY (WHEN USING MANUAL OVER-RIDE) DISTANCE (mm) BETWEEN ROWS (WHEN USING MANUAL OVER-RIDE) MANUAL OVER-RIDE FOR ROW SPACING DIRECTION OF TRAY ON/OFF MOVEMENT TRAY EDGE NUMBER OF HEIGHT (mm) ROWS PER...
COPY HIGHLIGHT PROGRAM TO MOVE HIGHLIGHT UP COPY MOVE HIGHLIGHT DOWN PRESS COPY ENTER PROGRAM LIST POSITION REQUIRED TO COPY TO. PRESS “OK” CONFIRM “COPY TO” POSITION IS CORRECT PRESS “OK” PROGRAM DETAILS ARE COPIED TO NEW LOCATION Omega Touch Plus Including Wirecut (FG079 UL), Rev.
DELETE HIGHLIGHT PROGRAM TO MOVE HIGHLIGHT UP DELETE MOVE HIGHLIGHT DOWN PRESS DELETE TO CONFIRM, “DELETE” IS CORRECT PRESS “OK” Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
PASSWORDS CAUTION CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY FULLY AWARE OF THE RESULTS AWARE OF THE RESULTS 1111 2222 EDIT/COPY EDIT/COPY DELETE 561234 1234 – SCREEN ADJUSTMENT CHANGE EDIT/COPY PASSWORD...
ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY IN MANUAL MODE: DISTANCE THE LEADING EDGE OF THE TRAY IS BROUGHT BACK PASSED THE TRAY SENSOR, WHEN RETURNING TO OPERATOR SPEED VALUE THAT TRAY IS FED UP TO TRAY SENSOR EXIT GO TO NEXT SCREEN THIS SCREEN...
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ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY DEFAULT TRAY SPEED (MOVEMENT BETWEEN ROWS) DEFAULT JOG SPEED (VERTICAL AFTER DEPOSIT) DEFAULT SPEED OF PUMP (100% VALUE IN PRODUCT SETUP PROGRAM) DEFAULT ACCELERATION FOR PUMP DEFAULT ACCELERATION FOR JOG DEFAULT ACCELERATION FOR TRAY PUMP SPEED...
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ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY OFFSET HEIGHT VALUE IS FACTORY SET AND SHOULD NOT BE CHANGED UNLESS INSTRUCTED TO DO SO. OFFSET HEIGHT VALUE (mm) DAMAGE TO THE MACHINE HARD DOUGH HOPPER COULD OCCUR NON-ROTARY TEMPLATE OFFSET HEIGHT VALUE (mm) HARD DOUGH HOPPER ROTARY TEMPLATE...
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ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY GEARBOX RATIOS PUMP TRAY ROTARY EXIT THIS SCREEN GO TO PREVIOUS SCREEN GO TO NEXT SCREEN ENGINEERING SETTING 3 ENGINEERING SETTING 5 (PREVIOUS PAGE) (NEXT PAGE) CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS Omega Touch Plus Including Wirecut (FG079 UL), Rev.
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ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY WIPE BACK DEFAULT SETTINGS (SEE 5A ) TRAY SPEED ROTARY SPEED JOG SPEED EXIT GO TO NEXT SCREEN THIS SCREEN FOR WIRECUT OPTIONS (IF WIRECUT FITTED) GO TO PREVIOUS SCREEN ENGINEERING SETTING 4 NEXT (PREVIOUS PAGE) SCREEN...
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WIRECUT SETTINGS HARD DOUGH OFFSET WIRECUT SPEED + ACCELERATION WIRECUT GEARBOX RATIO EXIT THIS SCREEN GO TO PREVIOUS SCREEN ENGINEERING SETTING 4 (PREVIOUS PAGE) Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
FAULT INFORMATION SCREENS WIRECUT COVER HOPPER COVER SAFETY BEAM STOP BUTTON (IF FITTED) THIS SCREEN INDICATES A FAULT CONDITION IN THE SAFETY AREAS. WHEN RED, CLOSE COVER OR CLEAR OBSTRUCTIONS TO CLEAR FAULT. WHEN INDICATOR GOES GREEN, FAULT HAS BEEN CORRECTED AT THAT POSITION.
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IF THE FOLLOWING SCREEN APPEARS, CHECK THAT THE TABLE MOVEMENT ETC. IS NOT JAMMED WITH SOMETHING. IF IT IS, CLEAR THE OBSTRUCTION AND PRESS TO PROCEED. PRESS THIS BUTTON IF MORE INFORMATION REQUIRED AS TO WHICH MOTOR IS AT FAULT IF THE FAULT IS NOT OBVIOUS AND NOT ABLE TO BE CLEARED SAFELY, A SUITABLY TRAINED ENGINEER SHOULD BE CALLED ERROR WHEN LOADING/SAVING RECIPE DATA TO HMI STORAGE CARD...
Omega PLUS 11.0 MAINTENANCE Under most conditions the machine only needs to be kept clean and used as instructed in this manual. WARNING: DO NOT UNDER ANY CIRCUMSTANCES USE A WATER HOSE OR PRESSURE WASHER TO CLEAN THIS MACHINE. Omega Touch Plus Including Wirecut...
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Mono Omega Touch Check and Maintenance Schedule Operation Daily weekly 3 monthly Yearly Clean depositor as per instructions in manual Check condition of supply lead and plug check fit of guards Clean under conveyor belts Check hopper seals Check end cap seals...
12.0 SPARES AND SERVICE Omega PLUS If a fault arises, please do not hesitate to contact the Customer Service Department, quoting the machine serial number on the silver information plate of the machine and on the front cover of this manual...
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BASE MACHINE SPARES LIST Omega PLUS -- WIRECUT VERSION Spares Item Description Mono Part No. Qty Req. per M/C Deposit Gearbox A900-11-097 Jog Gearbox A900-11-092 Rotary Gearbox A900-11-091 Tray Gearbox A900-11-091 Concentric Guide Roller A900-06-274 Eccentric Guide Roller A900-06-273 V Slide...
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ELECTRICAL COMPONENT LAYOUT PARTS Omega PLUS -- WIRECUT VERSION M251 36V PSU 24V PSU B782-93-005 CONTROLLER B801-93-043 MCB 10amp B801-80-058 B872-22-102 DEPOSIT MOTOR MCB 16amp DRIVE B872-22-006 B781-80-002 MCB 4amp B872-22-003 B801-94-013 WIRECUT MOTOR SAFETY RELAY B781-74-009 B801-11-019 WIRECUT GEARBOX...
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MECHANICAL COMPONENT LAYOUT PARTS Omega PLUS -- WIRECUT VERSION REAR VIEW WITH COVER DEPOSIT DRIVE SHAFT SEAL REMOVED A900-12-079 V-SLIDE SLIDE PLATE M078-03-00016 078-03-00027 THUMBSCREW P700-04-018 IDLE SPROCKET A900-07-072 CONVEYOR BELT A900-22-120 BEARING FOR DRIVE SHAFT A900-06-277 NYLON WASHER FOR IDLE ROLLER...
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BASE MACHINE SPARES LIST Omega PLUS -- NO WIRECUT VERSION Spares Item Description Mono Part No. Qty Req. Machine Deposit Gearbox A900-11-097 Jog Gearbox A900-11-092 Rotary Gearbox A900-11-091 Tray Gearbox A900-11-091 Concentric Guide Roller A900-06-274 Eccentric Guide Roller A900-06-273 V Slide...
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ELECTRICAL COMPONENT LAYOUT PARTS Omega PLUS -- NO WIRECUT VERSION Omega PLUS -- WIRECUT VERSION 36V PSU 24V PSU M251 B782-93-005 CONTROLLER B801-93-043 B801-80-0568 DEPOSIT MOTOR MCB 10amp DRIVE B872-22-102 B781-80-002 MCB 16amp B872-22-006 MCB 4amp B801-94-013 B872-22-003 SAFETY RELAY...
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HARD DOUGH HOPPER PARTS Omega PLUS ONLY HOPPER FABRICATION STANDARD CAPACITY M078-09-00086 (400mm) M078-09-00042 (450mm M078-09-00089 (580mm) UPPER END BLOCK (DRIVE SIDE) EXTENDED CAPACITY M078-09-00143 M078-09-00087 (400mm) M078-09-00088 (450mm) M073-09-00092 (580mm) WINGNUT A900-04-147 UPPER END BLOCK (DRIVEN SIDE) M078-09-00144 ROLLER OPTIONS...
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SOFT DOUGH HOPPER PARTS Omega PLUS ONLY Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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INTERMEDIATE GEARS PARTS Omega PLUS ONLY Bearing blocks and sealing strips Position Part Number Part Description 073-09-10100 Intermediate bearing blocks (as drawn, one required for each end) 073-09-10101 Intermediate bearing blocks (opp. hand, one required for each end) 073-09-10300 Intermediate bearing block sealing strip (two required for each end) Omega Touch Plus Including Wirecut (FG079 UL), Rev.
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13.0 ELECTRICAL INFORMATION Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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Omega Touch Plus Including Wirecut (FG079 UL), Rev. B24 (July 2024)
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As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice Omega PLUS Omega PLUS And WIRECUT Queensway, Swansea West Industrial Estate, Swansea. SA5 4EB Tel. +44(0)1792 561234 Spares Tel. +44(0)1792 564039 Fax.
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