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Mono Universal depositor Owner's Manual

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Owner's manual
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Universal depositor
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Universal 3D-X depositor
Warning:
The use of accessories not supplied or approved by Mono Equipment may invalidate
the machine's warranty.
Serial No..................................
Please quote serial number in the event of an enquiry

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Summary of Contents for Mono Universal depositor

  • Page 1 Serial No.…………………………… Please quote serial number in the event of an enquiry www.monoequip.com Owner’s manual Universal depositor Universal 3D-X depositor Warning: The use of accessories not supplied or approved by Mono Equipment may invalidate the machine’s warranty.
  • Page 2 Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 3 Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 4 Texts with this symbol indicate situations which could cause NOTICE  damage to the depositor if warnings are not observed. Texts with this symbol contain additional noteworthy information. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 5  electrical safety guidelines; and be suitable for the load as stipulated by the appliance data label. Mono Equipment recommends that the provision of electrical power to this appliance incorporates a locally situated switch-disconnector  to connect to, which is easily accessible for switching off and safe isolation purposes.
  • Page 6 Thank you for choosing Mono Equipment By purchasing this product from Mono Equipment you have become the owner of a depositor fitted with up-to-date technology and functions to meet your many production needs. Before using your depositor for the first time, please read and observe the information in this owner’s manual.

  • Page 7: Table Of Contents

    Table of Contents About this owner’s manual ..................4 Introduction to the Universal depositor range ..........5 Overview of the depositor ................7 Exterior views – Universal/Universal 3D-X depositor ......... 7 Front view ......................7 Left side view ....................7 Right side view ....................
  • Page 8 Set factory default values ................ 91 Manual jog axes ................... 92 Testing Options ................... 93 System Menu ....................93 Engineering Settings .................. 94 Manufacturers Setup ..................98 Safety ......................100 Spares ......................103 Abbreviations, Terms and Definitions ..............104 Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 9: About This Owner's Manual

    • Directions and positions such as left, right, front and rear are relative to that of an operator facing (operating) the human/machine interface (HMI). • For brevity, Mono Equipment is shortened to Mono throughout the remainder of this manual. • Illustrations help with orientation and should be regarded as a general guide.

  • Page 10: Introduction To The Universal Depositor Range

    Each model in the range is available in 400, 450 or 600mm pump-head sizes to suit popular baking tray widths. The base model Universal depositor is equipped with 4 axes: a single pump-head, tray conveyor, pump-head lift and rotary template drive.
  • Page 11 USB port. New product creation is achieved through the depositor’s flexible programming system, which allows the creator to determine the sequence of operation, speed, direction and position for each of the machine’s axes. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 12: Overview Of The Depositor

    Left side view Key for Figure 2: ① Left front guard ② Guard handle ③ Left rear guard ④ Pour-through guard ⑤ Conveyor belt ⑥ Safety switch (hidden) Figure 2: Overview of left side of depositor Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 13: Right Side View

    Safety switch (hidden) ④ Guard handle ⑤ Rear right-hand guard ⑥ Emergency stop button ⑦ Chassis handle ⑧ Swivel castor ⑨ Conveyor motor cover ⑩ Lockable swivel castor Figure 4: Overview of rear of depositor Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 14: Interior Views - Universal/Universal 3D-X Depositor

    Left side view (Safety doors open) Key for Figure 6: ① Wirecut mechanism (if fitted) ② Assembled pump-head ③ Pump-head support bar ④ Magnetic door catch Figure 6: Overview of left side of depositor (safety doors open) Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 15: Rear View (Safety Doors Open)

    Rear view (Safety doors open) Key for Figure 7: ① Magnetic door catch ② Wirecut mechanism (if fitted) Figure 7: Overview of rear of depositor – (safety doors open) Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 16: Enclosure (Cover Removed)

    X-axis home position sensor ③ ⑨ Pump 3 motor Lower electrical panel ④ ⑩ Z-axis ball screw X-axis motor ⑤ ⑪ Wire cut motor Rotary nozzle template motor ⑥ ⑫ Upper electrical panel Z-axis (Jog) motor Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 17: Human/Machine Interface (Hmi)

    An overview of how to navigate the installed software’s menu structure to use existing or create new product programs is comprehensively covered in Section 8. The HMI is a non-serviceable item: it is not possible to operate the depositor when it is faulty. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 18: Usb Port

    During transportation the depositor must be supported directly underneath its chassis lower cross-members and not on its  wheels. Unpredictably high accelerations during transportation can act on the pump-head to apply forces to the wheels that exceed their safe normal working load. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 19: Before Depositing

    • Lift the pump-head casing onto the supporting bars and roll it along the bars until it butts against the mechanical stops attached to the inside of the supporting bars. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 20 If supplementary equipment is used in association with the depositor (for example, bowl lift, automatic tray feeder) it is the responsibility of installer of this equipment to ensure a safe installation. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 21: Overview Of Accessories

    Typical examples of the accessories fitted to 3-mix, 2-mix and single-mix pump-head assemblies are shown below in Figure 10, Figure 11, Figure 12 and Figure 13. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 22: 3-Mix Pump-Head

    Gear end cap ⑤ Template (inc. nozzle nut) ⑥ Separator ⑦ Nozzle ⑧ V-block ⑨ Mixture hopper ⑩ 3-mix pump-head ⑪ Gear end cap (hidden) Figure 10: Typical components required for a 3-mix pump-head assembly. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 23: 2-Mix Pump-Head

    Gear end cap ⑤ Template (inc. nozzle nut) ⑥ Separator ⑦ Nozzle ⑧ V-block ⑨ Mixture hopper ⑩ 2-mix pump-head ⑪ Gear end cap (hidden) Figure 11: Typical components required for a 2-mix pump-head assembly. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 24: Single-Mix Combi Pump-Head

    ④ Gear end cap ⑤ Template (inc. nozzle nut) ⑥ Nozzle ⑦ Mixture hopper ⑧ Single-mix combi pump- head ⑨ Gear end cap (hidden) Figure 12: Typical components required for a single-mix combi pump-head assembly. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 25: Single-Mix Soft Dough Pump-Head

    Gear end cap ③ Template (inc. nozzle nut) ④ Nozzle ⑤ Mixture hopper ⑥ Single-mix soft dough pump-head ⑦ Gear end cap (hidden) Figure 13: Typical components required for a single-mix soft dough pump-head assembly. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 26: Setting Up The Depositor

    Upon starting the depositor, the conveyor belts start moving and will continue to do so until the tray sensor is activated or they time-out after a set period (» page 94) if the tray sensor is not activated; also, the green Start button (Production menu or Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 27 If trays are too close together to allow this to happen, the following tray will pass through the depositor without completing a depositing sequence. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 28: Depositing Using Production Menu

    - > Press padlock button > - > Enter 1111 on pop-up keypad > OK > (padlock unlocked) - > Press green Programmes button > Choose Program menu - > Touch-select the product program slot number required Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 29 If any change is made within the Edit Template, Edit Tray or Edit Product submenus, the product program will have to be re-processed. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 30: Cleaning And Maintenance

    Rubber O-rings are used where a high level of sealing of mating faces is required. Clean the components of the pump-head as soon as possible after mixture processing to make removal of internal components as easy as possible. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 31 Cleaning brushes (not supplied) can aid the removal of significant amounts mixture before washing from otherwise unreachable areas of the V-block, template, separator and nozzle. Avoid using strong chemicals in the cleaning process. Keep the cleaning medium temperature to a maximum of 100°C. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 32: Conveyor

    Due to the specific, and often bespoke, nature of the accessories only generalised advice on cleaning is given here. Any additional cleaning information appropriate to a specific application can be obtained from the Mono sales representative during the consultation stage of placing an order.

  • Page 33: Hmi

    Avoid hardened mixture collecting and remaining of the castor wheels as this will impede the manoeuvrability of the depositor. Maintenance The Universal/Universal 3D-X depositor has been designed to require minimum maintenance. The following information and advice applies: ELECTRICAL WARNING Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 34: Daily/After Use

    Check condition of seals around cover box for X-axis movement. Accessories With the exception of the rotary tube template, accessories generally require no maintenance due to their lack of moving parts – their maintenance being limited to Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 35 Rotary nozzle templates MUST be greased regularly with food-grade grease (Mono Part No. 459-000-00001 or equivalent) in the zone where the two gears of each nozzle mesh with each other. Mono recommends greasing the template: - before using the template for the first time;...

  • Page 36: Software

    Alarms Copy Edit 561234 Advanced Settings Choose Program – 753951 Testing Options 2222 Copy Move Delete Edit 777490 System Menu **** Engineering settings ****** Manufacturers Setup Figure 14: Overview of initial menu structure and passwords. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 37 - Historic Alarms ( » page 90) - Alarms Log (including download capability) (» page 90) • Advanced Settings (password 561234) - Set factory default values ( » page 91) - Manual Jog Axes ( » page 92) Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 38 Passwords 1111 and 2222 are factory set values; these can be changed in Settings > Engineering settings > User access passwords » page ? Settings Warning: Parameter values altered within any of the submenus of will affect all existing product programs. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 39: Overview Of Menus

    Figure 15: Choose Program menu (padlock unopened). Copy Edit button button Figure 16: Choose Program menu (padlock opened with 1111 password). Move button Delete button Figure 17: Choose Program menu (padlock opened with 2222 password). Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 40: Copy

    1111 > OK 4 > OK Safety SEE WARNING WARNING: Check destination slot COPY is empty to avoid overwriting an existing product program. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 41: Move

    Only one program can be moved at a time. Warning: In the procedure below, check that the destination slot is empty before entering its number to avoid overwriting an existing product program. 2222 > OK 4 > OK Safety Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 42: Delete

    This procedure can be used to clear slots of unwanted/unused product programs and make space for new programs. Only one program can be deleted at a time. Select slot to be deleted 2222 > OK Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 43: Edit

    Edit Pump Edit Template Edit Tray Edit . Each of the 5 menus is saved within its Product Edit Tray Spacing product program. 1111 (or 2222) > OK Safety Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 44: Edit Submenus

    - Save As – used to save a copy of the current product program to the depositor’s internal memory. - Program settings – used to select whether the depositor’s Product consistency function is used or not; also used to set the Suckback speed to be used throughout the program. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 45 The parameters contained in each submenu are saved with its Product Program Name and that name only. Each submenu groups together the individual elements of a product program that logically belong together; they are displayed as five tabs Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 46 • Prime button – used to drive the selected pump(s) at a fixed speed simultaneously to draw the mixture(s) from the hopper(s) into the pump(s) and through the accessories. The Prime function only occurs whilst the button remains pressed. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 47 Only a number of a specific combination can be entered, which takes the form: AA-BBB-CDDD Numbers at position AA represent the nozzle quantity, or outlets, on the template; for example, enter 01 for a single nozzle and 14 for fourteen nozzles (99 maximum). Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 48 T.I.N. - by either directly or indirectly entering the information required. Direct entry of the T.I.N. is possible when the symbol on the button is #; the number can then be entered in the T.I.N. button next to it. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 49 • Sheet template button –used to change the template graphic to represent a sheet template. • Rotary nozzle template button –used to change the template graphic to represent a rotating nozzle template. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 50 This selection is only available when the Rotary nozzle template button is highlighted. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 51 Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 52 This parameter will govern whether the tray and its load can pass through the depositor without interference. A nominal material thickness of 2mm for the base of the tray is assumed for the purpose of the software calculations. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 53 - After completion of the depositing cycle for one row, the depositing head raises vertically (if a Jog height greater than zero is entered) to a height that raises the tip of the nozzle to a Jogged height that Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 54 Manual mode button – (See Production menu > Manual mode button » page 81). Automatic mode button – (See Production menu > Automatic mode button » page 81). Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 55 – up to, and including, the first occurring END command, which is automatically inserted and cannot be deleted. However, one empty line can exist between two END commands although this will have no effect on the depositor movements. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 56 (cell highlighted red until value entered) - a program error warning will be displayed after processing if omitted. Deposit speed: Minimum = 0; maximum = 100% Path speed: Minimum = 0; maximum = 9999 Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 57 Values in this column represent the vertical position, in millimetres (mm), of the tip of the nozzle from the depositing surface (tray). The top surface of the tray is regarded as height position zero. Minimum = 0; maximum = 120mm Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 58 The Copy Command function is particularly useful when the command remains the same and many parameters such as Deposit speed/path speed and height position can remain unchanged. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 59 The POINT command requires user input in the following columns:  Point deposit speed/Path speed – the value (entered via pop- up menu) is a percentage value of the maximum pumping speed Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 60 Point deposit speed. The value does not represent the weight of mixture deposited as the specific gravity of the mixtures able to be processed by the machine varies. Minimum = 0; maximum = 9999. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 61 (» page 66).  X-axis (Universal 3D-X models only) – the value sets the lateral position at which the POINT command is to be completed relative to the product start position. Value entry is via pop-up Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 62 Simultaneous rotation of the nozzle (Rotary axis) is possible under the LINE command. LINE command requires user input in the following columns: Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 63 The larger the deposit rate (positive) the more volume is discharged by the pump in any given time. The value does not represent the weight of mixture deposited as the specific gravity of the mixtures able to be processed by the machine varies. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 64 A default value of 10mm is automatically entered when a new product program is created Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 65 (Rotary axis) is possible under the SPLINE command. SPLINE command requires user input in the following columns:  Point deposit speed/Path speed – see LINE command.  Pump 1/Pump 2/Pump 3 – see LINE command. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 66  Rotary axis – see LINE command.  Return arrow (not available at time of print) – see POINT command. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 67 Simultaneous rotation of the nozzle (Rotary axis) is possible under the SPIRAL command. The SPIRAL command is only available on Universal 3D-X models. SPIRAL command also requires user input in the following columns: Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 68 These parameters are incompatible with the instructions displayed in the general grid area and so are contained in a pop-up submenu associated with the WIRECUT command button - as shown below. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 69 Each product program must have the END command as its final command. Rules for combining commands Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 70 Simultaneously moves nozzle laterally at max. path speed of 40 from 0 to 75mm (i.e. moves 100mm to the right) Simultaneously conveys the tray longitudinally at max. path speed of 40 Conveyor from 0 to 100mm (i.e. moves 100mm away from the operator position) Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 71 Note: the POINT command can be used to change the nozzle position from its start position without any depositing taking place – as in the movements executed for command lines 2, 3 and 4 above. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 72 Suck-back occurs at the end of the deposit cycle and often improves the appearance of the deposited product by reducing the size of tails left behind when the mixture separates from the nozzles. Furthermore, suck-back reduces dripping of less viscous mixtures from the nozzles between deposit Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 73 When suck-back is applied to multiple pumps but on different program lines, the first to occur in the program order will interrupt the depositing of any other pump at the point of suck-back – illustrated below. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 74 Control of the quantity and speed of mixture sucked back is determined by the path speed and deposit rate values – illustrated below: Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 75 • Rotation without depositing Rotation of the nozzle without depositing is possible using the POINT command to reposition the nozzle prior to subsequent stages of the depositing cycle – illustrated below: The above product program behaves as follows: Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 76 Each deposit will be separated from its adjacent deposit by an angle of 0.1 turns (36°). The angular position of the first deposit is arbitrary as this is manually set when the nozzle is assembled onto the template. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 77 (Universal 3D-X models only) positions and can be in a linear, grouped, nested or grouped nested pattern. Row quantity is counted in the direction of conveyor travel (front to back) and column quantity is counted perpendicular to rows (left to right). Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 78 The centre of the bounding box is easy to visualise for most products but not all. An illustration of the bounding box for the product described above (see Movement between program lines) is given below in Figure 32: Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 79 Figure 32: Bounding box illustration – diagonal LINE deposit. Further bounding box examples: Figure 33: Bounding box illustration - SPLINE deposit. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 80 - the total number of rows to be deposited on the tray - the quantity allowed is dependent on the available tray surface length, the size of the product’s bounding box and the Row minimum product gap Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 81 - when enabled, the bounding boxes of products in adjacent rows are allowed to overlap under this condition, thereby allowing a more compact deposit pattern - when disabled, the bounding boxes of products in adjacent rows are not allowed to overlap under this condition Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 82 - product program defined in the Edit Product sub-menu is repeated at each row location • Row group pitch - the distance between the centre of the first row of each group, in millimetres (mm) Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 83 - when disabled, the first row in each group is deposited at the second column position and the second row is deposited at the first column position - Row auto spacing function available - Row auto max function available - Row pitch override function available Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 84 Nesting) - on-screen graphic changes automatically to display value entry buttons necessary to define the pattern but the deposit pattern does not change dynamically to reflect actual deposit pattern - Inverted nesting function available Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 85: Production Menu

    This function allows minor modifications to be made to the deposited weight of products if mixtures vary between batches. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 86 HMI which displays the Active Alarms menu if pressed) and the all safety features must be reset to deactivate the safety circuit and the on-screen Reset button pressed. Once pressed the depositor Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 87 Reset button changes to a green Start button. Pump selector buttons (Pump 1 selected) Prime button (enabled) Start button Pump selector Start button (enabled) (disabled) buttons (no selection) Value entry Pump selection Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 88: Settings Menus

    BACKUP RESTORE (» page 89) onto any Universal depositor with compatible hardware/software. procedure copies all product programs and machine settings to the BACKUP USB memory stick. Connection of the USB memory device is via the USB port on the front of the machine below the HMI.
  • Page 89 USB port - wait for USB symbol Remove USB 1793 > OK memory device WARNING: WAIT! BE PATIENT! DO NOT POWER-OFF DEPOSITOR OR REMOVE USB MEMORY DEVICE AT THIS POINT AS DAMAGE MAY OCCUR TO HMI Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 90: Update

    USB memory device and a SD memory card respectively, each pre- loaded with the appropriate software files. These files can be received initially by the installer by electronic transfer, in zipped format, from Mono Equipment. The installer is then required to extract the transferred files, individually, onto a USB memory device and SD memory card as appropriate.
  • Page 91 MEMORY DEVICE OR POWER-OFF 1793 DEPOSITOR AT THIS POINT AS DAMAGE TO HMI MAY OCCUR. REMOVE USB MEMORY DEVICE Insert USB memory device pre-loaded with UPDATE files into depositor’s USB port > UPDATE begins automatically Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 92: Product Activation Code Entry (From Usb Backup)

    MEMORY DEVICE OR POWER-OFF DEPOSITOR AT THIS POINT AS DAMAGE TO HMI MAY OCCUR. REMOVE USB MEMORY DEVICE Insert USB memory device pre- BACKUP loaded with files into USB port - wait for USB symbol Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 93: Product Activation Code Entry (Manual)

    Product Activation page next to the area where the PRODUCT ACTIVATION code is to be entered. Automatic entry after restart Enter Product Activation code from Enter Product Activation code from > > LMC (Controller) sticker HMI sticker Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 94: Restore

    1793 > OK DEPOSITOR OR REMOVE USB MEMORY DEVICE AS SERIOUS DAMAGE MAY OCCUR TO HMI Remove USB memory device Insert USB memory stick pre- loaded with BACKUP files > wait for USB symbol to be displayed Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 95: Alarms

    The Alarms Log submenu provides the same information as the Historic Alarms submenu but also provides the means of saving the information to a USB memory storage device when inserted into the USB port below the HMI. Figure 39: Alarms Log submenu. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 96: Advanced Settings

    Set factory default values any particular model of Universal depositor to its known factory-issue setup state. This may be necessary if parameters have been changed without authorisation or, as a subsequent procedure to the...

  • Page 97: Manual Jog Axes

    Maintain touch contact with either Forward or Reverse button to drive enabled axis. Remove contact to stop movement. Warning: Axes moved in this procedure now return to home position. Figure 41: Manual jog axes procedure. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 98: Testing Options

    System Menu This chapter contains information about the following submenus of the System Menu: System Error Log (no information at time of print). System Setup (no information at time of print). Figure 43: System Menu Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 99: Engineering Settings

    Tray start position offset – sets the amount (+/-), in millimetres (mm), the tray start position is advanced (+) or retarded (-) after the tray activates the tray sensor. This function will be deployed if non-standard sensors in a different location along the conveyor are used. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 100 Set Clock The Set Clock submenu allows the running clock of the depositor to be reset - as follows: Enter new value > OK Press any button to change value (Y:M:D:H:M:S) Figure 46: Set Clock procedure Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 101 EDIT / COPY and the EDIT / COPY / MOVE / DELETE functionalities in the Choose Program menu (» page 34) – as follows: Enter new value > OK Figure 47: User access passwords menu. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 102 Device information The Device information menu contains non-editable information about the software and electronic hardware of the depositor. Figure 48: Device information menu Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 103: Manufacturers Setup

    Set factory default values procedure (» page 91) Enter values according to Manufacturers Setup chart > > 777460 777460 Enter values according to configuration chart Power-cycle depositor Power-cycle depositor Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 104 Pump suckback Accel Decel Speed 1200 1200 Wirecut 4000 4000 Accel 4000 4000 Decel ELECTRICAL SPECIFICATION 360-440V 3-PH+E 50-60Hz 208-240V 3-PH+E 60Hz 440-480V 3-PH+E 60Hz 200-240V 3-PH+E 50/60Hz HOPPER WIDTH 400 mm 450 mm 600 mm Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 105: Safety

    • Never use the depositor in a faulty condition and always report any damage. • Only trained engineers should remove parts that require a tool to do so. • Ensure hands are dry before touching any electrical appliance (including cable, switch and plug). Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 106 • Ensure the electric mains lead and plug is in good condition and does not pose a safety hazard. • Ensure the pump-head is locked to its supporting bars prior to starting depositing, and moving/transporting the depositor. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 107 • A 17mm spanner or socket (not supplied) is required to slacken the nuts associated with the clamping strips for the V-block attached to the underside of the pump casing (multi pump-heads only). Do not overtighten nuts during re-assembly. Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 108: Spares

    9.0 Spares (No information at time of print). Universal Depositor Manual (Draft 03-Sept-2023)

  • Page 109: Abbreviations, Terms And Definitions

    Removable component assembled directly below a multi pump that directs and maintains separation of mixtures prior to exiting the template. X-axis The collective machine components responsible for, and the corresponding horizontal movement capability of, the pump-head across the direction of tray travel. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 110 The collective machine components responsible for, and the corresponding horizontal movement capability of, the tray travel beneath the pump-head. Z (Jog)-axis The collective machine components responsible for, and the corresponding vertical movement capability of, the pump-head. Universal Depositor Manual (Draft 03-Sept-2023)
  • Page 112 Universal Depositor Manual (Draft 03-Sept-2023)

This manual is also suitable for:

Universal 3d-x depositor

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