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Mono MK2 Operating And Maintenance Manual

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Enter Serial No. here._____________________________________
In the event of an enquiry please quote this serial number.
www.monoequip.com
OPERATING AND MAINTENANCE MANUAL
MK2 DOUGH DIVIDER
FG038 MK2 Divider RevA19 13-02-19

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  • Page 1 Enter Serial No. here._____________________________________ In the event of an enquiry please quote this serial number. www.monoequip.com OPERATING AND MAINTENANCE MANUAL MK2 DOUGH DIVIDER FG038 MK2 Divider RevA19 13-02-19...
  • Page 2 FG038 MK2 Divider RevA19 13-02-19...
  • Page 3 The switch disconnector must meet the specification requirements of IEC 60947. The supply to this machine must be protected by a 30mA RCD FG038 MK2 Divider RevA19 13-02-19...
  • Page 4 CARE SHOULD BE TAKEN WHEN THE MACHINE COMES TO THE END OF ITS WORKING LIFE. ALL PARTS SHOULD BE DISPOSED OF IN THE APPROPRIATE PLACE, EITHER BY RECYCLING OR OTHER MEANS OF DISPOSAL THAT COMPLIES WITH LOCAL REGULATIONS. (IN UK, ENVIRONMENTAL PROTECTION ACT 1990 APPLIES) FG038 MK2 Divider RevA19 13-02-19...

  • Page 5: Table Of Contents

    Adjusting Weight of Dough Pieces Dough Pieces of Less Than 450g. Adjusting Module Pressure 11.0 Maintenance Weekly Monthly “As Required” 12.0 Breakdowns Trouble Shooting 13.0 Spares and Service Information Spares Parts List 14.0 Electrical Information Section Electrical Diagrams FG038 MK2 Divider RevA19 13-02-19...

  • Page 6: Introduction

    1.0 INTRODUCTION MONO' MK2 dough Divider is accurate, reliable and compact. It has a large capacity hopper, simple controls and adjustments. The in-line discharge gives a very compact machine. This is of particular benefit in small bakeries, or where the divider is to be used with an automatic bread plant.

  • Page 7: Specifications

    The supply to this machine must be protected by a 30mA RCD Capacity: Up to 1000 accurately scaled dough pieces every hour, between 284g and 1400g (10oz - 50oz). Weight: 465kg. Noise Level: Less than 85dB. FG038 MK2 Divider RevA19 13-02-19...

  • Page 8: Safety

    No loose clothing or jewellery to be worn while operating machine. Switch off power at the mains isolator switch when machine is not in use and before carrying out cleaning or maintenance checks. The Bakery Manager or Supervisor must carry out daily safety checks. FG038 MK2 Divider RevA19 13-02-19...
  • Page 9 (34), OR SUCTION PISTON (29) MOVES. WARNING! ONLY CLEAN INTERIOR OF SUCTION CHAMBER WITH TRIANGULAR SCRAPER (3). PAY PARTICULAR ATTENTION TO TOP OF CHAMBER WHERE KNIFE BEARS. Any internal maintenance must be carried out by fully trained maintenance personnel only. FG038 MK2 Divider RevA19 13-02-19...

  • Page 10: Installation

    5.0 INSTALLATION The MK2 Dough Divider should be connected to a wall isolator. The supply to this machine must be protected by a 30mA RCD Check machine after installation to ensure conveyor belt travels in the direction indicated (see arrow). This should be done by 'inching' the motor. If motor rotation is incorrect transpose any two of the three phase carrying wires.
  • Page 11 FG038 MK2 Divider RevA19 13-02-19...

  • Page 12: Daily Cleaning Instructions

    Gain access to hopper (5). Remove dough residue as above. Using triangular shaped scraper supplied, scrape cast metal chamber inside hopper. Smear (spray) interior of hopper (5) with divider oil. Close and secure canopy (2). FG038 MK2 Divider RevA19 13-02-19...

  • Page 13: Dividing Head Assembly

    Lift off cover (7). Withdraw locking pin (8) and remove actuating pin (9). Remove knife (25). Place knife on clean surface, scrape down across the faces using plastic scraper and wipe off all foreign matter. FG038 MK2 Divider RevA19 13-02-19...

  • Page 14: Dividing Head Components

    DIVIDER HEAD COMPONENTS THESE ARE PRECISION MADE ITEMS HANDLE WITH CARE FG038 MK2 Divider RevA19 13-02-19...
  • Page 15 Slide in knife blade (25) ensuring surface marked "Top" is uppermost. Re-fit knife blade actuating pin (9) and locking pin (8). Re-fit cover (7). SWITCH ON ISOLATOR. Operate machine with aid of inching button (6) until backslide (34) is at the top of its stroke. FG038 MK2 Divider RevA19 13-02-19...
  • Page 16 "Inch" machine carefully through cycle then stop machine at position (iv) of dividing cycle. NOTE: The above steps must be followed daily otherwise it will lead to the build up of starch and seizure of the machine. FG038 MK2 Divider RevA19 13-02-19...

  • Page 17: Oil Collection

    Oil Collection Withdraw oil collection tank (17) and empty contents. Refit oil collection tank. Withdraw drip tray (18) and empty contents. Refit drip tray. FG038 MK2 Divider RevA19 13-02-19...

  • Page 18: Off Take

    1 Brush off flour residue and scrape as necessary. 2 Brush off loosened dough. 3 Make up solution of sterilising solution and hot water. 4 Spot clean exterior of machine as necessary working from top to bottom. 5 Swab dry with tissue. FG038 MK2 Divider RevA19 13-02-19...

  • Page 19: Weekly Cleaning Instructions

    Refit side sheets, covers and screws. Clean entire exterior surfaces of the machine working from top to bottom. Remove and clean oil collection tank (17) and drip tray (18). FG038 MK2 Divider RevA19 13-02-19...
  • Page 20 FG038 MK2 Divider RevA19 13-02-19...
  • Page 21 Smear interior of canopy (2) with divider oil. DO NOT USE VEGETABLE OIL FROM SHOP FLOOR, AS IT WILL FORM A GUM LIKE RESIDUE, CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE. MONO RECOMMENDS THE USE OF ECONO DIVIDER OIL.
  • Page 22 Regulate drip feed to 30 drops per minute at each regulation valve (38). Run machine for two minutes to allow oil to circulate. Then Stop Machine Set machine weight control adjustment hand wheel (39) to required "guide" setting (see section 10.0). FG038 MK2 Divider RevA19 13-02-19...
  • Page 23 After use, stop machine in position “iv” of dividing cycle to conserve oil on suction piston and knife. WARNING! NEVER LEAVE MACHINE WITH DOUGH IN SUCTION CHAMBER, AS DANGEROUS PRESSURES CAN BUILD UP AS THE DOUGH PROVES FG038 MK2 Divider RevA19 13-02-19...

  • Page 24: Setting And Machine Adjustments

    As a guide, settings between 3-5 are suitable for 400g weight dough pieces and 7-9 of 900g weight range dough pieces. Remember this machine divides by volume not weight. Settings will vary due to condition of dough. Weigh following dough pieces and re-adjust if necessary. FG038 MK2 Divider RevA19 13-02-19...

  • Page 25: Dough Pieces Of Less Than 450G

    To change notch: Cycle machine to position 'i' of dividing cycle. Lift cover (7). Withdraw locking pin (8) and remove actuating pin (9) from knife arm (41). Remove knife (25). FG038 MK2 Divider RevA19 13-02-19...
  • Page 26 900g range dough pieces and the fourth from the top for 450g range dough pieces. NOTE: When used with intermediate prover the pressure board must be set correctly or prover infeed system may malfunction causing loss of dough. FG038 MK2 Divider RevA19 13-02-19...

  • Page 27: Maintenance

    Re-connect electrical supply. MONTHLY MAINTENANCE Remove two screws (44). Remove backslide oil retaining shield (45), clean and refit. Refit screws. Apply grease to six grease nipples, using correct grease gun (43), Lithium L2 high temperature grease. FG038 MK2 Divider RevA19 13-02-19...

  • Page 28: As Required

    "slip" preventing damage to the machine. When the "slipping" clutch is bought into operation, the offtake conveyor continues to rotate leaving the action of the machine stationary. FG038 MK2 Divider RevA19 13-02-19...

  • Page 29: Breakdowns

    12.0 BREAKDOWNS FOR IMMEDIATE ACTION Refer to this TROUBLE SHOOTING SECTION If machine is still not operating call out MONO service dept. TROUBLE SHOOTING o Divider does not run Check power turned on at isolator on wall (and intermediate prover).
  • Page 30 (36) will release the ejector piston, which if under pressure will be propelled outwards and could cause serious injury. Thoroughly clean divider, visually checking parts for damage and distortion. Oil parts. Re-assemble. If problem persists call Mono service dept. FG038 MK2 Divider RevA19 13-02-19...

  • Page 31: Spares And Service Information

    SERVICE: MONO Queensway Swansea West Industrial Estate Swansea. SA5 4EB UK email:spares@monoequip.com Web site:www.monoequip.com Tel. 01792 561234 Fax. 01792 561016 FG038 MK2 Divider RevA19 13-02-19...

  • Page 32: Spares Parts List

    SPARE PARTS LISTS ONLY TRAINED PERSONNEL TO PERFORM MAINTENANCE ON THIS MACHINE FG038 MK2 Divider RevA19 13-02-19...
  • Page 33 SHEET A MONO DIVIDER MK2 MAIN SPARES LIST ITEM PHOTO/SHEET DESCRIPTION PART NO OIL FEED SOLENOID 240v 50Hz B867-83-002 OIL FEED SOLENOID 220v 60Hz B867-83-005 OIL TANK ASSEMBLY 038K11DO2002 OIL VALVE KIT 038-11-02800 A900-34-011 A900-05-081 PRESSURE BOARD ADJUSTING HANDLE 038-10D02800...
  • Page 34 SHEET B MONO DIVIDER MK2 MAIN SPARES LIST ITEM PHOTO/SHEET DESCRIPTION PART NO HOPPER GASKET 038-11D02600 MAIN PISTON 038-05D00400 MAIN PISTON CON-ROD 038-05D02400 MAIN PISTON SADDLE 038-05D02500 MAIN PISTON SHIM 038K05D00900 MAIN CAM 038K03D01000 MOTOR/GEARBOX B909-74-001 NYLON ROLLER 038-10-05000 BACK SLIDE ARM...
  • Page 35 SPARES SHEET 1 FG038 MK2 Divider RevA19 13-02-19...
  • Page 36 SPARES SHEET 2 FG038 MK2 Divider RevA19 13-02-19...
  • Page 37 SPARES SHEET 3 FG038 MK2 Divider RevA19 13-02-19...
  • Page 38 SPARES SHEET 4 FG038 MK2 Divider RevA19 13-02-19...
  • Page 39 SPARES SHEET 5 FG038 MK2 Divider RevA19 13-02-19...
  • Page 40 SPARES SHEET 6 FG038 MK2 Divider RevA19 13-02-19...
  • Page 41 SPARES SHEET 7 FG038 MK2 Divider RevA19 13-02-19...

  • Page 42: Electrical Information Section

    14.0 ELECTRICAL INFORMATION SECTION FG038 MK2 Divider RevA19 13-02-19...
  • Page 43 FG038 MK2 Divider RevA19 13-02-19...
  • Page 44 FG038 MK2 Divider RevA19 13-02-19...
  • Page 45 FG038 MK2 Divider RevA19 13-02-19...

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