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Mono DELTA DEPOSITOR 40 Operating And Maintenance Manual

Bakery and dough equipment depositor
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Enter Serial No. here._____________________________________
In the event of an enquiry please quote this serial number.
www.monoequip.com
DELTA
DEPOSITOR
OPERATING AND MAINTENANCE MANUAL
The use of templates and/or accessories not produced or supplied by MONO
Equipment will invalidate the machine's warranty
Delta softstart RevB17 26-9-17
1

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  • Page 1 In the event of an enquiry please quote this serial number. www.monoequip.com DELTA DEPOSITOR OPERATING AND MAINTENANCE MANUAL The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty Delta softstart RevB17 26-9-17...
  • Page 2 Delta softstart RevB17 26-9-17...
  • Page 3 APPROPRIATE PLACE, EITHER BY RECYCLING OR OTHER MEANS OF DISPOSAL THAT COMPLIES WITH LOCAL REGULATIONS. (IN UK, ENVIRONMENTAL PROTECTION ACT 1990 APPLIES) The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty Delta softstart RevB17 26-9-17...

  • Page 4: Table Of Contents

    INDEX INTRODUCTION DIMENSIONS SPECIFICATIONS SAFETY INSTALLATION ISOLATION CLEANING INSTRUCTIONS Between mix changes Table removal and cleaning OPERATING CONDITIONS OPERATING INSTRUCTION Fitting the hopper Fitting a non-rotary template Fitting a rotary template 10.0 CONTROL PANEL (Key diagram) 11.0 DESCRIPTION OF CONTROL PANEL FUNCTIONS 12.0 OPERATIONAL CONTROLS Start button Stop button...

  • Page 5: Introduction

    1.0 INTRODUCTION MONO’s DELTA depositor is designed for ease of use to produce a wide range of confectionery products. Its exceptional accuracy, repeatability, versatility and user friendly approach lends itself to high volume production and to where product variety is required.

  • Page 6: Dimensions

    2.0 DIMENSIONS MAX WIDTH = 1193mm (580mm HOPPER) = 1063mm (450mm HOPPER) = 1013mm (400mm HOPPER) MAX LENGTH = 1225 As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice. Delta softstart RevB17 26-9-17...

  • Page 7: Specifications

    All microprocessor controlled Noise Level Less than 85dB The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty NOTE The minimum deposit that can be made depends on several factors, • Recipe - mixing method - template size and deposit speed.

  • Page 8: Safety

    4.0 SAFETY Never use a machine in a faulty condition and always report any damage. Only trained engineers may remove any part from this machine that requires a tool to do so. Always ensure hands are dry before touching any electrical appliance (including cable, switch and plug).

  • Page 9: Isolation

    6.0 ISOLATION In an emergency, switch off at the mains wall isolator, or the machine’s emergency stop button. To release the emergency stop button, turn clockwise. EMERGENCY STOP BUTTON CLEANING INSTRUCTIONS NOTE: -Cleaning must be carried out by fully trained personnel only. -Isolate machine from mains supply before carrying out any cleaning.

  • Page 10: Table Removal And Cleaning

    CAUTION SHOULD BE TAKEN WHEN REMOVING HOPPER ASSEMBLY AS WEIGHT EXCEEDS 25KGS. Unscrew the nuts holding the pump end cap to the hopper. Ensure that the nuts are placed where they will not be lost. Withdraw the end cap with the pump gears, if still attached. Ensure that the ‘0’ sealing ring on the inside of the endplate is not damaged during cleaning.

  • Page 11: Operating Conditions

    DELTA. 9.0 OPERATING INSTRUCTIONS FITTING THE HOPPER The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty CAUTION SHOULD BE TAKEN WHEN FITTING HOPPER PUMP AS WEIGHT EXCEEDS 25KGS.
  • Page 12 FITTING OF ROTARY TEMPLATES These units are used for the manufacture of circular products. The straight rotary holder(s) are used, for whirls. Offset rotary holder(s) are used for such products as meringue rings. Hinge and prop up front and rear hopper guards Select template, nozzle holder and nozzle required.
  • Page 13 10.0 DELTA CONTROL PANEL (1-4) (5-8) (15) (19) (16) (10) (17) (18) (11) (12) (13) (14) Fig. 10. DELTA Control panel Delta softstart RevB17 26-9-17...
  • Page 14 11.0 DESCRIPTION OF CONTROL PANEL – KEY FUNCTIONS DRAWING REF. FUNCTION DESCRIPTION 1 - 8 FUNCTION KEYS For the selection of screen menu options and to start pop up menus PRIME This button activates the hopper pump for as long as it is depressed provided either edit/create or run menus are on screen, and all safety guards are properly closed.

  • Page 15: Stop Button

    AUTOMATIC Activates an automatic machine cycle so long as a tray is positioned correctly on the table. At the end of the cycle the tray conveyor will continue running to move the full tray from the machine and introduce an empty tray to the deposit start position.
  • Page 16 PLUS / MINUS Allows (when required) negative values as well as positive to be input to product programmes and machine set up parameters. The controller will not allow negative values where not appropriate. ENTER Enters typed and displayed information into product program as well as machine set up program.

  • Page 17: Operational Controls

    12.0 OPERATIONAL CONTROLS (See fig.10) Emergency stop button (13) Isolates all electric circuits immediately. To release the emergency stop button, turn clockwise. NOTE: ONLY USE IN AN EMERGENCY. TO STOP THE MACHINE WHEN IN USE, ONLY USE STOP BUTTON (16). Start button (14) Activates all electric circuits.
  • Page 18 13.0 PREPARATION FOR OPERATION Fill hopper with mix and close hopper guard. It is recommended that when heavy mixes are used, the inside of the hopper should be coated with vegetable oil; for lighter mixes such as meringue, dampen with water. The oil or water will help the mix to settle down the hopper walls and prevent air being sucked in.

  • Page 19: Maintenance

    15.0 MAINTENANCE WARNING! Isolate machine from mains supply before carrying out any maintenance procedures. WARNING! DO NOT UNDER ANY CIRCUMSTANCES USE A WATER HOSE TO CLEAN MACHINE, EXCEPT FOR OCCASIONAL CLEANING WITHIN THE ROTARY TEMPLATE DRIVE GEAR HOUSING. RESETTABLE MINIATURE CONTACT BREAKERS These are located behind the lower removable panel on the right hand side.

  • Page 20: Air Filter Replacement

    Air filter replacement Replacement of the DELTA’s air filter must take place on a 3 monthly basis, otherwise excessive restriction to air flow may result causing insufficient cooling of internal components and electronics. Removal of the air filler housing is achieved via two internal screws at the base of amplifier unit.

  • Page 21: Spares And Service

    16.0 SPARES AND SERVICE If a fault arises, please do not hesitate to contact the Customer Service Department, quoting the machine serial number on the silver information plate of the machine and on the front cover of this manual UK SERVICE, SPARES and OVERSEAS SUPPORT: Queensway Swansea West Industrial Estate Swansea.

  • Page 22: Recommended Spares Lists

    17.0 DELTA DEPOSITOR RECOMMENDED SPARES LIST Delta softstart RevB17 26-9-17...

  • Page 23: Electrical

    1. ELECTRICAL SPARES LIST Spares Item Description Mono Part Number Qty Req.per m/c Top guard safety switch assy 073-25-02000 Tray sensor assy 073-25-02100 Hopper sensor assy 073-25-03800 Hopper/template type sensor assy 073-25-05000 Home position sensor assy 073-25-05100 Front guard safety switch assy...

  • Page 24: Base Machine Spares

    BASE MACHINE SPARES LIST Spares Item Description Mono Part Number Qty Req. Ball spline A900-31-044 Flexible coupling - table drive 073-08-01400 Spider for ball screw coupling A900-10-007 Deposit pump gearbox A900-11-076 Rotary template gearbox A900-11-077 Table drive gearbox A900-11-078 Ball screw support unit...

  • Page 25: Table Spares

    3. TABLE SPARES LIST Spares Item Description Mono Part Number Qty Req. Table size Drive shaft bearing A900-06-245 Drive shaft 073-08-00900 Idler shaft 073-08-01000 Idler pulley 073-08-01100 Drive pulley 073-08-01200 Conveyor belt A900-22-101 Drive shaft bearing A900-06-245 Drive shaft 073-08-00902...

  • Page 26: Hopper Spares

    4. HOPPER SPARES LIST Table Spares Item Description Mono Part Number Qty Req. size Template clamp strip 073-09-00400 End cap - drive side 073-09-00500 End cap - non drive side 073-09-00502 End cap bush 073-09-00600 Template clamp stud 073-09-01000 End cap stud...

  • Page 27: Electrical Diagrams

    18.0 ELECTRICAL DIAGRAMS Delta softstart RevB17 26-9-17...
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  • Page 38 MONO Equipment Queensway, Swansea West Industrial Park, Swansea, SA5 4EB UK Tel. 01792 561234 Fax. 01792 561016 Email:mono@monoequip.com www.monoequip.com As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice. Delta softstart RevB17 26-9-17...

This manual is also suitable for:

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