Mono Epsilon Operating And Maintenance Manual
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Mono Epsilon Operating And Maintenance Manual

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NOTE: THIS MACHINE IS FOR USE WITH SOFT DOUGH ONLY
OPERATING AND MAINTENANCE MANUAL
The use of templates and/or accessories not produced or supplied by
MONO Equipment will invalidate the machine's warranty
09/07/21 UL
Rev. A21
FG080 –EPSILON UL spec 09/07/21
Enter Serial No. here._____________________________________
In the event of an enquiry please quote this serial number.
Epsilon
FILE 102
1

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  • Page 1 NOTE: THIS MACHINE IS FOR USE WITH SOFT DOUGH ONLY Epsilon OPERATING AND MAINTENANCE MANUAL The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty 09/07/21 UL FILE 102 Rev. A21 FG080 –EPSILON UL spec 09/07/21...
  • Page 2 SAFETY LABELS FOR EPSILON DEPOSITOR PART NUMBER PART NUMBER 080-00-00102 B801-15-025 PART NUMBER 080-00-00101 (4off EACH LABEL) PART NUMBER 077-11-00100 FG080 –EPSILON UL spec 09/07/21...
  • Page 3 The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty FOR SAFE WORKING, PAY SPECIAL ATTENTION TO ITEMS MARKED FG080 –EPSILON UL spec 09/07/21...

  • Page 4: Table Of Contents

    – EDIT & SAVE SCREEN 4A – TRAY SETUP – COPY – DELETE – PASSWORDS – ENGINEERING SETTINGS – FAULT INFORMATION SCREENS 11.0 MAINTENANCE 12.0 SPARES AND SERVICE 13.0 SPARES LIST 14.0 ELECTRICAL INFORMATION FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 5 1.0 INTRODUCTION EPSILON  The ground breaking EPSILON tabletop confectionary depositor requires a small space to operate.  The unique travelling hopper system removes the need for a conveyor belt which means trays can be loaded and unloaded in the most ergonomically efficient way – directly from the front.
  • Page 6 EPSILON 2.0 DIMENSIONS 30” 37.5” 10.5” 31” 21.5” FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 7: Specifications

    Choux Paste Viennese Sponge Drops However, consult Mono Equipment if your intended product falls outside the above general machine specification. As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice FG080 –EPSILON UL spec 09/07/21...

  • Page 8: Safety

    NEVER move machinery by pulling on the power cords or cables. Ensure that the floor area around the Epsilon is clean to avoid slipping – especially if carrying heavy hopper and template components to and from the machine.
  • Page 9 The feed hopper and pump assembly can exceed 55lbs and will need to be lifted off by two people, or dismantled into smaller components while still on the machine. ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE WITH MACHINE DISCONNECTED FROM THE POWER SUPPLY. FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 10: Installation

    This machine should be lifted by more than one person. 6.0 ISOLATION IN AN EMERGENCY, SWITCH OFF AT THE MAINS WALL ISOLATOR, OR PUSH ONE OF THE EMERGENCY STOP BUTTONS. To release an emergency stop button, turn clockwise. STOP BUTTONS FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 11: Cleaning Instructions

    Thumbscrews only need to be released slightly to allow the template to slide away from the pump assembly. If loosened too much, the template will have to be supported. DOUGH HOPPER CLAMP STRIP AND NUTS TEMPLATE NOZZLES FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 12 To gain access to the inner wing nut, slide the complete hopper away from the machine body slightly (keep on support bars) - this will also disengage the pump assembly from the drive shaft. HOPPER WINGNUTS Ensure that the wing nuts are placed where they will not be lost. FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 13 4. To fully dismantle pump assembly components for cleaning, remove remainder of pump assembly from the machine and remove remaining end-cap. PICTORIAL VIEWS SHOWN COULD BE DIFFERENT TO THE MACHINE BEING WORKED ON BUT THE INSTRUCTIONS ARE THE SAME FOR ALL MODELS. FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 14 1. Hold table with the front edge raised and engage the slots over the pin on both sides. 2. Lower the table front edge. When in the correct position the table will not slide forward. TABLE LOCATING PIN FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 15: Operating Conditions

     Make sure the depositor is used on a level surface. (Adjust feet if required)  Ensure flat trays are used.  Ensure undamaged nozzles and templates are used.  Keep the machine clean.  Do not leave any components in the hopper. FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 16: Preparing For Operation

    NOTE: THIS MACHINE IS FOR USE WITH SOFT DOUGH ONLY EPSILON 9.0 PREPARING FOR OPERATION The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty Select template and nozzles required and fit as section 9a & 9b following.
  • Page 17 To adjust the position of the back guide, remove the table and turn it over. Loosen the thumb nuts and slide the sheet across to the desired position. Tighten the nuts and replace the table. NUTS FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 18: Fitting The Hopper

    Slide hopper on support bars until fully up against machine. Screw hopper locking knob hand tight. HOPPER LOCKING KNOB FEED HOPPER FEED HOPPER WINGNUTS (EACH END) PUMP ASSEMBLY SUPPORT BARS DO NOT OPERATE MACHINE WITHOUT TEMPLATE FITTED FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 19: Fitting A Template

    Tighten nuts on clamp strip (on underside of pump assembly) to secure template. NOTE. If the nuts are not securely tightened, leakage of mix will occur, affecting deposit weights. DO NOT OPERATE MACHINE WITHOUT TEMPLATE FITTED FG080 –EPSILON UL spec 09/07/21...
  • Page 20 Epsilon 10.0 ‘ ’ OPERATION EPSILON ALL OPERATIONS ARE ACTIVATED BY TOUCHING AREAS ON THE SCREEN WITH A FINGER. DO NOT USE EXCESSIVE FORCE OR HARD OBJECTS AS THIS WILL INVALIDATE MACHINE WARRANTY. FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 21 NUMBERS IN THE CORRECT ORDER IF A GREY BOX IS SHOWN IN THE BUTTON DESCRIPTION e.g. GO TO THE CORRESPONDING PAGE FURTHER ON IN THE INSTRUCTIONS. (MARKED IN TOP RIGHT HAND CORNER OF EACH PAGE) FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 22: Select Product Type

    DROP TOWER STRIP SHEETING PROGRESS TO THESE BUTTONS NEXT SCREEN CONTROL CHANGES TO THE MACHINE CHOOSE LANGUAGE MACHINE SETUP PRODUCT EDITING COPYING DELETING PASSWORDS ARE REQUIRED FOR THESE FUNCTIONS. SEE PART TO LAST SCREEN FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 23: Select Saved Product Type

    SELECTED PRODUCT GO TO PART GO TO PART GO TO PART TO CREATE A NEW PROGRAM. MOVE TO AND EDIT AN EMPTY PROGRAM SLOT (BLANK). STANDARD DEFAULTS WILL BE APPLIED AS A STARTING POINT FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 24: Operator Screen

    OPERATOR SCREEN THIS SCREEN CONTROLS THE ACTIONS REQUIRED BY THE OPERATOR. PROGRAM NAME WEIGHT VALUE WEIGHT VALUE ADJUSTMENT RETURN TO PREVIOUS SCREEN PRIME PUMP USE THIS TO GET A STOP START CONSISTANT FLOW OF MIX. FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 25: Edit & Save Screen

    SETTING ERROR INDICATOR TABLE JOG DISTANCE (mm) OVERALL MACHINE SPEED NOZZLE HEIGHT ABOVE TRAY SURFACE (% OF MAXIMUM) AND THE JOG DISTANCE IS OVER 80mm THIS ERROR SCREEN WILL SHOW. RESET TO LOWER FIGURES TO CONTINUE. FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 26 FOR BEGINNING OF FOR LENGTH PRODUCT DEPOSIT QUANTITY FOR END OF PRODUCT (-VE VALUES POSSIBLE) NOZZLE HEIGHT ABOVE TRAY LENGTH (mm) OF SURFACE DEPOSIT OTHER SETTING BUTTONS ARE THE SAME AS THE PREVIOUS PAGE FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 27 FOR BEGINNING OF FOR LENGTH PRODUCT DEPOSIT QUANTITY FOR END OF PRODUCT (-VE VALUES POSSIBLE) NOZZLE HEIGHT ABOVE TRAY LENGTH (mm) OF SURFACE DEPOSIT OTHER SETTING BUTTONS ARE THE SAME AS THE PREVIOUS PAGE FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 28: Tray Setup

    DEPOSIT DIRECTION TRAY LENGTH TOGGLES BETWEEN (mm) TWO WAY (DEFAULT) OR ONE WAY TO PREVIOUS PRODUCT TYPE SCREEN VERTICAL DISTANCE HORIZONTAL DISTANCE MOVED BY HOPPER AFTER MOVED BY HOPPER AFTER DEPOSIT DEPOSIT WIPE BACK FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 29: Copy

    MOVE HIGHLIGHT UP COPY MOVE HIGHLIGHT DOWN PRESS COPY PRESS, THEN ENTER PROGRAM LIST POSITION REQUIRED TO COPY TO. PRESS “OK” CONFIRM “COPY TO” POSITION IS CORRECT PRESS “OK” PROGRAM DETAILS ARE COPIED TO NEW LOCATION FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 30: Delete

    DO NOT ATTEMPT TO DELETE, UNLESS YOU ARE FULLY AWARE OF THE RESULTS HIGHLIGHT PROGRAM TO MOVE HIGHLIGHT UP DELETE MOVE HIGHLIGHT DOWN PRESS DELETE TO CONFIRM, “DELETE” IS CORRECT PRESS “OK” PROGRAM DETAILS ARE DELETED FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 31: Passwords

    CHANGE EDIT/COPY/DELETE FINE / C0ARSE PASSWORD THIS SECTION IS FOR TRAINED ENGINEERS ONLY 3142–ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY 2808--DIAGNOSTICS THIS SECTION IS FOR TRAINED ENGINEERS ONLY 01554777460 RESET FACTORY DEFAULTS FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 32 FOR JOG PUMP SPEED WHEN USING PRIME BUTTON EXIT THIS SCREEN GO TO NEXT SCREEN ENGINEERING SETTING 2 (NEXT PAGE) CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 33: Engineering Settings

    THIS SCREEN GO TO PREVIOUS GO TO NEXT SCREEN SCREEN ENGINEERING SETTING 3 ENGINEERING SETTING 1 (NEXT PAGE) (PREVIOUS PAGE) CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 34 THIS SECTION IS FOR TRAINED ENGINEERS ONLY GEARBOX RATIOS PUMP TRAY EXIT THIS SCREEN GO TO PREVIOUS SCREEN ENGINEERING SETTING 2 (PREVIOUS PAGE) CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 35: Fault Information Screens

    STOP BUTTON THIS SCREEN INDICATES A FAULT CONDITION IN THE SAFETY AREAS. WHEN RED, CLOSE COVER OR CLEAR OBSTRUCTIONS TO CLEAR FAULT. WHEN SCREEN CLEARS, FAULT HAS BEEN CORRECTED. PRESS BUTTON TO CLEAR SCREEN FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 36 IF THE FAULT IS NOT OBVIOUS AND NOT ABLE TO BE CLEARED SAFELY, A SUITABLY TRAINED ENGINEER SHOULD BE CALLED ERROR WHEN LOADING/SAVING RECIPE DATA TO HMI STORAGE CARD PLEASE CONTACT SERVICE DEPT. / ENGINEER IF PROBLEM PERSISTS FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 37: Maintenance

    Under most conditions the machine only needs to be kept clean and used as instructed in this manual. WARNING: DO NOT UNDER ANY CIRCUMSTANCES USE A WATER HOSE OR PRESSURE WASHER TO CLEAN THIS MACHINE. FG080 –EPSILON UL spec 09/07/21 Rev.A21...

  • Page 38: Spares And Service

    SERVICE, SPARES and SUPPORT: ERIKA RECORD 37 Atlantic Way Clifton NJ 07012 Office: 973-614-8500 Fax:973-614-8503 Toll Free: 800-682-8203 FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 39 EPSILON 13.0 SPARES EPSILON FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 40 END CAP M073-09-03200 M073-09-01602 (450mm) END CAP BUSH M073-09-00600 WINGNUT A900-04-147 END CAP ASSEMBLY M073-KMX002 DRIVE GEAR M073-09-00700 (400mm) M073-09-01600 (450mm) END CAP M073-09-00500 END CAP SEAL A900-12-074 END CAP ASSEMBLY M073-KMX001 END CAP BUSH M073-09-00600 FG080 –EPSILON UL spec 09/07/21...
  • Page 41 MAIN BODY PARTS FRONT VIEW WITH COVERS REMOVED REAR VIEW WITH COVER REMOVED FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 42 18/19 FRONT VIEW WITH COVERS ON FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 43 JOG MOTOR B781-74-006 B801-93-018 16a. CIRCUIT BREAKER B872-22-122 16b. CIRCUIT BREAKER B872-22-118 16c. CIRCUIT BREAKER B872-22-118 E-STOP RELAY B801-11-019 STOP BUTTON B801-12-003 CONTACT BLOCK B801-14-008 (N/C), B801-14-004 (N/O) JOG SWITCH B842-07-029 TRAY SWITCH B842-07-030 FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 44 A900-01-193 WINGNUT FOR TRAY GUIDE A900-04-043 CABLE GUIDE STRAP 080-25-00006 MAINS INLET B842-06-031 BUMP STOPS A900-18-006 CIRCLIPS – BALLSCREW A900-01-112 PLATFORM FABRICATION 080-08-00001 (400 HOPPER VERSION) = 080-08-00011 RACK 080-02-00032 PINION 080-02-00032 TRANS-TORQUE BUSH A900-10-011 FG080 –EPSILON UL spec 09/07/21...

  • Page 45: Electrical Information

    EPSILON 14.0 ELECTRICAL INFORMATION EPSILON FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 46 FG080 –EPSILON UL spec 09/07/21...
  • Page 47 FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 48 FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 49 FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 50 FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 51 FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 52 FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 53 FG080 –EPSILON UL spec 09/07/21 Rev.A21...
  • Page 54 Care should be taken when the machine comes to the end of its working life. All parts should be disposed of in the appropriate place, either recycling or other means as the law permits at the time. FG080 –EPSILON UL spec 09/07/21 Rev.A21...

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