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Enter Serial No. here.
MANUAL No.Y-OM-02E
In the event of an enquiry please quote this serial number.
Store this document safely and ensure it is available at all times.
Non-availability may affect the service / repair to your machine.
OPERATING AND MAINTENANCE
MANUAL
OM EGA T OU CH
DEPOSITOR
(400, 450, 580)
07/08
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Summary of Contents for Mono OMEGA TOUCH 450
- Page 1 Enter Serial No. here. MANUAL No.Y-OM-02E In the event of an enquiry please quote this serial number. Store this document safely and ensure it is available at all times. Non-availability may affect the service / repair to your machine. OPERATING AND MAINTENANCE MANUAL OM EGA T OU CH DEPOSITOR...
- Page 3 Omega Touch Failure adhere cleaning maintenance instructions detailed in this booklet could affect the warranty of this machine. FOR SAFE WORKING, PAY SPECIAL ATTENTION TO ITEMS MARKED FG078 –OMEGA TOUCH LMC 04-11 RAC...
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Page 4: Table Of Contents
Omega CONTENTS Touch INTRODUCTION DIMENSIONS SPECIFICATIONS SAFETY INSTALLATION ISOLATION CLEANING INSTRUCTIONS OPERATING CONDITIONS PREPARING FOR OPERATION 9A – FITTING THE HOPPER 9B – FITTING A TEMPLATE 10.0 OPERATING INSTRUCTIONS – SELECT PRODUCT TYPE – SELECT SAVED NAME OF PRODUCT TYPE –... -
Page 5: Introduction
Omega 1.0 INTRODUCTION Touch • The innovative “four axis deposit” design of MONO’s “Omega Touch” depositor allows it to recreate most of the hand movements of the Master confectioner. This makes the “Omega Touch” capable of exceptional accuracy of product weight, size and shape. -
Page 6: Dimensions
Omega 2.0 DIMENSIONS Touch 890mm 470mm 690mm 860mm 1210mm EXTENDED HOPPER 980MM FG078 –OMEGA TOUCH LMC 04-11 RAC... -
Page 7: Specifications
Viennese Sponge Drops However, consult Mono Equipment if intended product falls outside the above general machine specification to determine the exact capabilities of the “Omega” with any specific product. As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice... -
Page 8: Safety
Omega 4.0 SAFETY Touch Never use a machine in a faulty condition and always report any damage. Only trained engineers may remove parts from this machine that requires a tool to do so. Always ensure hands are dry before touching any electrical appliance (including cable, switch and plug). - Page 9 Omega Touch 10 The bakery manager or the bakery supervisor should carry out daily safety checks on the machine. 11 Do not operate machine without hopper template and guard fitted correctly. (11) HOPPER TEMPLATE AND GUARD FITTED 12 Due to the essential requirement for handling heavy components during cleaning, it is recommended that protective footwear be worn when carrying out such procedures.
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Page 10: Installation
Omega 5.0 INSTALLATION Touch Ensure that the depositor is connected to correct electric supply as specified on the serial number plate on the side of the machine. Ensure that the correct fuse rating is fitted in the electrical supply 6.0 ISOLATION IN AN EMERGENCY, SWITCH OFF AT THE MAINS WALL ISOLATOR, OR EMERGENCY STOP BUTTON. -
Page 11: Cleaning Instructions
Omega Touch 7.0 CLEANING INSTRUCTIONS NOTE: - Cleaning must be carried out by fully trained personnel only. - Isolate machine from mains supply before carrying out any cleaning. - Do not steam clean or use a jet of water. -Do not use any form of caustic detergent or abrasive cleaners.- All the outer surfaces of the machine should be wiped over daily with warm soapy water. - Page 12 Slacken template clamp strip nuts or thumbscrews (depending on type of hopper) Remove fitted template from pump assembly by sliding out to avoid subsequent damage. NOTE. Thumbscrews only need to be released slightly to allow the template to slide away from the pump assembly.
- Page 13 Omega SOFT DOUGH HOPPER Touch CAUTION: The feed hopper and pump assembly exceeds 25kg and will need to be lifted off by two people, or dismantled into smaller components while still on the machine. Take care to avoid damage to the sealing surface of the feed hopper during removal, cleaning, assembly and storage.
- Page 14 Omega HARD DOUGH HOPPER Touch CAUTION: The feed hopper and pump assembly exceeds 25kg and will need to be lifted off by two people, or dismantled into smaller components while still on the machine. To reduce weight and bulk, separate and remove empty feed hopper from pump assembly, whilst still on the machine, by unscrewing the wing nuts.
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Page 15: Operating Conditions
Omega 8.0 OPERATING CONDITIONS Touch To obtain the best product results and consistent operation, Make sure the depositor is used on a level floor. Ensure flat trays of consistent length, width, material and edge dimensions are used. Ensure undamaged nozzles and templates are used. -
Page 16: Preparing For Operation
Omega 9.0 PREPARING FOR OPERATION Touch Select template and nozzles required and fit as section 9a & 9b following. Fill hopper with mix and close hopper guard. It is recommended that when heavy mixes are used, the inside of the hopper should be coated with vegetable oil;... -
Page 17: Fitting The Hopper
Omega Touch FITTING THE HOPPER CAUTION SHOULD BE TAKEN WHEN FITTING HOPPER AND PUMP ASSEMBLY AS WEIGHT EXCEEDS 25KGS ON SOME MODELS It will need to be lifted off by two people, or dismantled into smaller components while still on the machine. MAKE SURE FLOOR AREA AROUND MACHINE IS CLEAN To reduce weight and bulk fit the complete hopper assembly in two stages - first the pump assembly onto the support bars, then the feed hopper body onto the pump... -
Page 18: Fitting A Template
Omega FITTING A TEMPLATE Touch • Soft dough Non-rotary templates that can be fitted with nozzles, requires screwing the nozzles into the threaded holes provided. Rotary templates can have plastic nozzles screwed into nozzle holders (straight or offset). Metal nozzles secured in place by a separate nut. Select template and nozzles required. - Page 19 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 20 • Hard dough Non-rotary templates that can be fitted with nozzles, require them to be secured in place with a separate nut. Nozzles are not required for sheeting templates. Rotary templates require nozzles to be secured in place with a separate nut. Select template and nozzles required.
- Page 21 Omega 1 0 .0 ‘OM EGA T OU CH ’ OPERAT I ON Touch FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 22 OPERAT I N G K EY FOR FOLLOWI N G I N ST RU CT I ON S FOLLOW BLUE ARROWS AND BOXES TO BLUE OPERATION OPERATE THE DEPOSITOR WITH ALREADY SAVED PROGRAMS FOLLOW RED ARROWS AND BOXES TO CHANGE SETTINGS CHANGE SETTINGS AND CREATE NEW PROGRAMS WHEN KEYBOARD APPEARS, A CODE...
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Page 23: Select Product Type
SELECT PRODUCT TYPE SELECT PRODUCT TO DEPOSIT TO CREATE NEW PROGRAM TOUCH THE SCREEN FOR THE TYPE OF PRODUCT REQUIRED THEN TO MOVE TO NEXT SCREEN STRIP WITH MULTIDROP MULTIDROP TWIST WITH TWIST HIGHLIGHT BOX SPIRAL APPEARS TO SHOW SELECTED PRODUCT WHEN SCREEN TOUCHED TOWER... -
Page 24: Select Saved Name Of Product Type
SELECT SAVED PRODUCT TYPE CHOOSE EMPTY SLOT TO CREATE A NEW PROGRAM PAGE NUMBER PAGE BACK PAGE FORWARD BEING DISPLAYED PROGRAM NAME (USER DEFINED) MOVE UP LIST EMPTY SLOT USED TO CREATE NEW PROGRAM TYPE OF PRODUCT THIS SCREEN APPLIES TO MOVE DOWN LIST TO NEXT RETURN... -
Page 25: Confirm Setup
CONFIRM SETUP OF MACHINE MACHINE MUST BE SET AS SHOWN ON THE SCREEN. THEN PRESS CONFIRM BUTTON. PROGRAM NAME TEMPLATE TYPE NON-ROTARY ROTARY NOZZLE NUMBER RETURN TO LAST CONFIRM MACHINE SETUP. SCREEN WARNING TO AVOID MACHINE DAMAGE ONLY PRESS WHEN ALL SETTINGS SHOWN ARE CORRECT TEMPLATE NUMBER... -
Page 26: Operator Screen
OPERATOR SCREEN MACHINE IS SET AS SHOWN ON THE SCREEN. THIS SCREEN CONTROLS THE ACTIONS REQUIRED BY THE OPERATOR. HOPPER TYPE SOFT DOUGH HARD DOUGH PROGRAM NAME WEIGHT VALUE WEIGHT VALUE ADJUSTMENT TEMPLATE TYPE NOZZLE NUMBER NON- ROTARY TEMPLATE NUMBER ROTARY RETURN PRIME PUMP... - Page 27 EDIT AND SAVE SCREEN EX AM PLE: PROGRAM NAME PRODUCT QUANTITY DROP WI T H MUST BE ENTERED TO THIS IS A SETTING NUMBER AND DOES NOT INDICATE A MEASURE OF ALLOW PROGRAM TO SAVE T WI ST ACTUAL VOLUME DROP WITH TWIST NOZZLE ROTATIONS NOZZLE HEIGHT (mm)
- Page 28 EX AM PLE: M U LT I DROP WI T H SETTING ERROR INDICATOR T WI ST BOXES TURN RED WHEN INCORRECT SETTING MADE DEPOSIT QUANTITY FOR EACH LAYER NOZZLE HEIGHT (mm) NUMBER OF TURNS FOR EACH LAYER FOR EACH LAYER (-VE VALUES POSSIBLE) NOZZLE HEIGHT (mm) FROM TRAY SURFACE...
- Page 29 EX AM PLE: “C” SH APE (ARC) DEPOSIT QUANTITY FOR END OF DEPOSIT QUANTITY PRODUCT DURING ROTATION (-VE VALUES POSSIBLE) RADIUS (mm) NOZZLE HEIGHT OF DEPOSIT ABOVE TRAY SURFACE NOZZLE ROTATION (NUMBER OF TURNS DURING DEPOSIT) DEPOSIT QUANTITY FOR BEGINNING OF PRODUCT (-VE VALUES POSSIBLE) RED TRAY SETUP BUTTON...
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Page 30: Tray Setup
TRAY SETUP PRESS WINDOWS AND ENTER VALUES VIA KEYPAD DISTANCE (mm) TO 1 ROW ON TRAY (WHEN USING MANUAL OVER-RIDE) DISTANCE (mm) BETWEEN ROWS (WHEN USING MANUAL OVER-RIDE) MANUAL OVER-RIDE FOR DIRECTION OF TRAY ROW SPACING MOVEMENT ON/OFF TRAY EDGE NUMBER OF HEIGHT (mm) ROWS PER... -
Page 31: Copy
COPY HIGHLIGHT PROGRAM TO MOVE HIGHLIGHT UP COPY MOVE HIGHLIGHT DOWN PRESS COPY PRESS, THEN ENTER PROGRAM LIST POSITION REQUIRED TO COPY TO. PRESS “OK” CONFIRM “COPY TO” POSITION IS CORRECT PRESS “OK” PROGRAM DETAILS ARE COPIED TO NEW LOCATION FG078 –OMEGA TOUCH LMC 04-11 RAC... -
Page 32: Delete
DELETE HIGHLIGHT PROGRAM TO MOVE HIGHLIGHT UP DELETE MOVE HIGHLIGHT DOWN PRESS DELETE TO CONFIRM, “DELETE” IS CORRECT PRESS “OK” FG078 –OMEGA TOUCH LMC 04-11 RAC... -
Page 33: Passwords
PASSWORDS CAUTION CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS AWARE OF THE RESULTS 1111 2222 EDIT/COPY EDIT/COPY DELETE 561234 1234 – SCREEN ADJUSTMENT CHANGE EDIT/COPY PASSWORD... - Page 34 ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY IN MANUAL MODE: DISTANCE THAT THE LEADING EDGE OF THE TRAY IS BROUGHT BACK PASSED THE TRAY SENSOR, WHEN RETURNING TO OPERATOR SPEED VALUE THAT TRAY IS FED UP TO TRAY SENSOR EXIT GO TO NEXT SCREEN THIS SCREEN...
- Page 35 ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY DEFAULT TRAY SPEED (MOVEMENT BETWEEN ROWS) DEFAULT JOG SPEED (VERTICAL AFTER DEPOSIT) DEFAULT SPEED OF PUMP (100% VALUE IN PRODUCT SETUP PROGRAM) DEFAULT ACCELERATION FOR PUMP DEFAULT ACCELERATION FOR JOG DEFAULT ACCELERATION FOR TRAY PUMP SPEED...
- Page 36 ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY OFFSET HEIGHT VALUE IS FACTORY SET AND SHOULD NOT BE CHANGED UNLESS INSTRUCTED TO DO SO. OFFSET HEIGHT VALUE (mm) DAMAGE TO THE MACHINE HARD DOUGH HOPPER COULD OCCUR NON-ROTARY TEMPLATE OFFSET HEIGHT VALUE (mm) HARD DOUGH HOPPER ROTARY TEMPLATE...
- Page 37 ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY GEARBOX RATIOS PUMP TRAY ROTARY EXIT THIS SCREEN GO TO PREVIOUS SCREEN GO TO NEXT SCREEN ENGINEERING SETTING 3 ENGINEERING SETTING 5 (PREVIOUS PAGE) (NEXT PAGE) CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG078 –OMEGA TOUCH LMC 04-11 RAC...
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Page 38: Engineering Settings
ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY WIPE BACK DEFAULT SETTINGS (SEE 5A ) TRAY SPEED ROTARY SPEED JOG SPEED EXIT THIS SCREEN GO TO PREVIOUS SCREEN ENGINEERING SETTING 4 (PREVIOUS PAGE) CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG078 –OMEGA TOUCH LMC 04-11 RAC... -
Page 39: Fault Information Screens
FAULT INFORMATION SCREENS HOPPER COVER SAFETY BEAM SAFETY BEAM STOP BUTTON THIS SCREEN INDICATES A FAULT CONDITION IN THE SAFETY AREAS. WHEN RED, CLOSE COVER OR CLEAR OBSTRUCTIONS TO CLEAR FAULT. WHEN INDICATOR GOES GREEN, FAULT HAS BEEN CORRECTED AT THAT POSITION. PRESS BUTTON TO CLEAR SCREEN FG078 –OMEGA TOUCH LMC 04-11 RAC... - Page 40 IF THE FOLLOWING SCREEN APPEARS, CHECK THAT THE TABLE MOVEMENT ETC. IS NOT JAMMED WITH SOMETHING. I F IT IS, CLEAR THE OBSTRUCTION AND PRESS TO PROCEED. PRESS THIS BUTTON IF MORE INFORMATION REQUIRED AS TO WHICH MOTOR IS AT FAULT IF THE FAULT IS NOT OBVIOUS AND NOT ABLE TO BE CLEARED SAFELY, A SUITABLY TRAINED ENGINEER SHOULD BE CALLED ERROR WHEN LOADING/SAVING RECIPE DATA TO HMI STORAGE CARD...
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Page 41: Maintenance
Omega Touch 11.0 MAINTENANCE Under most conditions the machine only needs to be kept clean and used as instructed in this manual. WARNING: DO NOT UNDER ANY CIRCUMSTANCES USE A WATER HOSE OR PRESSURE WASHER TO CLEAN THIS MACHINE. FG078 –OMEGA TOUCH LMC 04-11 RAC... -
Page 42: Spares And Service
Omega Touch 12.0 SPARES AND SERVICE If a fault arises, please do not hesitate to contact the Customer Service Department, quoting the machine serial number found on the silver information plate of the machine and on the front cover of this manual UK SERVICE, SPARES and OVERSEAS SUPPORT: Queensway Swansea West Industrial Estate... - Page 43 Omega Touch 13.0 SPARES TOUCH VERSION...
- Page 44 ELECTRICAL COMPONENT LAYOUT PARTS Omega Touch SAFETY RELAY B801-11-019 36V PSU LMC 20 RELAY B801-37-001 24V PSU B782-93-001 BASE B801-36-001 B801-80-035 B801-93-005 MCB B872-22-063 B801-94-009 MCB B872-22-062 HMI CF CARD B801-80-017 HOPPER GUARD SWITCH B818-07-017 DEPOSIT GEARBOX A900-11-090 DEPOSIT MOTOR B781-74-001 PHOTOCELL B801-99-010...
- Page 45 Omega Touch MECHANICAL COMPONENT LAYOUT PARTS DEPOSIT DRIVE SHAFT SEAL A900-12-079 V-SLIDE M078-03-00016 THUMBSCREW P700-04-018 IDLE SPROCKET A900-07-072 CONVEYOR BELT A900-22-120 BEARING- DRIVE SHAFT A900-06-277 BEARING – IDLE ROLLER A900-06-261 NYLON WASHER – IDLE ROLLER A900-05-210 V-ROLLER REAR VIEW WITH COVER CONCENTRIC-A900-06-274 ECCENTRIC –...
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Page 46: Spares List
Omega Touch BASE MACHINE SPARES LIST Spares Item Description Mono Part No. Qty Req. per M/C Deposit Gearbox A900-11-095 Jog Gearbox A900-11-092 Rotary Gearbox A900-11-091 Tray Gearbox A900-11-091 Concentric Guide Roller A900-06-274 Eccentric Guide Roller A900-06-273 Slide Plate 078-03-00016 Jog Drive Chain A900-08-066 Simplex Sprocket 16T 1/2"... - Page 47 Omega Touch HARD DOUGH HOPPER PARTS HOPPER FABRICATION STANDARD CAPACITY M078-09-00086 (400mm) M078-09-00042 (450mm M078-09-00089 (580mm) EXTENDED CAPACITY M078-09-00087 (400mm) UPPER END BLOCK M078-09-00088 (450mm) (DRIVE SIDE) M073-09-00092 (580mm) M078-09-00036 WINGNUT A900-04-147 UPPER END BLOCK (DRIVEN SIDE) M078-09-00037 LOWER END BLOCK DRIVE ROLLER (DRIVE SIDE) M078-09-00034...
- Page 48 Omega Touch SOFT DOUGH HOPPER PARTS HOPPER FABRICATION STANDARD CAPACITY M078-09-00008 (400mm) M078-09-00001 (450mm M078-09-00046 (580mm) EXTENDED CAPACITY M073-09-00200 (400mm) M073-09-00202 (450mm) M073-09-00203 (580mm) WINGNUT A900-04-043 HOPPER SEAL A900-12-083 (400mm) A900-12-084 (450mm) A900-12-085 (580mm) DRIVEN GEAR M073-09-00702 (400mm) M073-09-01602 (450mm) TEMPLATES M073-09-01702 (580mm) ROTARY...
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Page 49: Electrical Information
Omega Touch 14.0 ELECTRICAL INFORMATION TOUCH VERSION FG078 –OMEGA TOUCH LMC 04-11 RAC... - Page 50 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 51 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 52 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 53 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 54 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 55 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 56 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 57 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 58 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 59 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 60 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 61 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 62 FG078 –OMEGA TOUCH LMC 04-11 RAC...
- Page 63 The equipment mentioned in this manual has CE accreditation. As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice Omega Touch Queensway, Swansea West Industrial Estate, Swansea. SA5 4EB Tel. +44(0)1792 561234 : Fax. +44(0)1792 561016 : Spares +44(0)1792 564039 Email:marketing@monoequip.com Web site:www.monoequip.com ...
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Questions and answers
why my omega plus shows exclamation mark on hand gourd sensor 1,what is it and how to rectify please.
The exclamation mark on the hand guard sensor 1 of the Mono OMEGA TOUCH 450 likely indicates a misalignment or a loose sensor. To fix this, check the alignment of the sensor on the guards and ensure it is secure. Reposition or tighten the sensor as needed.
This answer is automatically generated