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Mono OMEGA TOUCH 400 Operating And Maintenance Manual

Soft dough depositor
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Enter Serial No. here._____________________________________
In the event of an enquiry please quote this serial number.
MonoEquip.com
OMEGA TOUCH
SOFT DOUGH DEPOSITOR
(400, 450, 580)
OPERATING AND MAINTENANCE MANUAL
The use of templates and/or accessories not produced or supplied by MONO
Equipment will invalidate the machine's warranty
FILE 35
ENGLISH
FG078 | OMEGA TOUCH
Rev. B24 (July 2024)

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  • Page 1 MonoEquip.com OMEGA TOUCH SOFT DOUGH DEPOSITOR (400, 450, 580) OPERATING AND MAINTENANCE MANUAL The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty FILE 35 ENGLISH FG078 | OMEGA TOUCH Rev. B24 (July 2024)
  • Page 2 FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
  • Page 3 FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
  • Page 4 The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
  • Page 5 SAFETY SYMBOLS The following safety symbols are seen throughout this manual (available at www.monoequip.com). Before using your new equipment, read the instruction manual carefully and pay special attention to information marked with the following symbols Indicates a hazardous situation which, if not avoided, could WARNING result in death or severe injury.
  • Page 6 ELECTRICAL SAFETY AND ADVICE REGARDING SUPPLEMENTARY ELECTRICAL PROTECTION Commercial bakeries, kitchens and food service areas are environments where electrical appliances may be located close to liquids, or operate in and around damp conditions, or where restricted movement for installation and service is evident. The installation and periodic inspection of the appliance should only be undertaken by a qualified, skilled and competent electrician, and connected to the correct supply suitable for the load as stipulated by the appliance data label.

  • Page 7: Table Of Contents

    Omega CONTENTS Touch INTRODUCTION DIMENSIONS SPECIFICATIONS SAFETY INSTALLATION ISOLATION CLEANING INSTRUCTIONS OPERATING CONDITIONS PREPARING FOR OPERATION 9A – FITTING THE HOPPER 9B – FITTING A TEMPLATE 10.0 - OPERATING INSTRUCTIONS – SELECT PRODUCT TYPE – SELECT SAVED NAME OF PRODUCT TYPE –...
  • Page 8 Omega 1.0 INTRODUCTION Touch The innovative “four axis deposit” design of MONO’s “Omega Touch” • depositor allows it to recreate most of the hand movements of the Master confectioner. This makes the “Omega Touch” capable of exceptional accuracy of product weight, size and shape.

  • Page 9: Dimensions

    Omega 2.0 DIMENSIONS Touch 890mm 470mm 690mm 860mm 1210mm 980MM EXTENDED HOPPER FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)

  • Page 10: Specifications

    Viennese Sponge Drops However, consult Mono Equipment if intended product falls outside the above general machine specification to determine the exact capabilities of the “Omega” with any specific product. As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice...

  • Page 11: Safety

    Omega 4.0 SAFETY Touch Never use a machine in a faulty condition and always report any damage. Only trained engineers may remove parts that need a tool to remove them. Always ensure hands are dry before touching any electrical appliance (including cable, switch and plug).
  • Page 12 Omega Touch 10 The bakery manager or the bakery supervisor should carry out daily safety checks on the machine. 11 Do not operate machine without hopper template and guard fitted correctly. (11) HOPPER TEMPLATE AND GUARD FITTED NOTE Guard can be plastic or metal depending on the machine model 12 Due to the essential requirement for handling heavy components during cleaning, it is recommended that protective footwear be worn when carrying out such procedures.

  • Page 13: Installation

    Omega 5.0 INSTALLATION Touch Ensure that the depositor is connected to correct electric supply as specified on the serial number plate on the side of the machine. 30mA Type A RCD The supply to this machine must be protected by a Ensure that the correct fuse rating is fitted in the electrical supply.

  • Page 14: Cleaning Instructions

    Omega 7.0 CLEANING INSTRUCTIONS Touch NOTE: - Cleaning must be carried out by fully trained personnel only. - Isolate machine from mains supply before carrying out any cleaning. - Do not steam clean or use a jet of water. -Do not use any form of caustic detergent or abrasive cleaners.- All the outer surfaces of the machine should be wiped over daily with warm soapy water.
  • Page 15 3. Slacken template clamp strip nuts or thumbscrews (depending on type of hopper). Remove fitted template from pump assembly by sliding out to avoid subsequent damage. NOTE. Thumbscrews only need to be released slightly to allow the template to slide away from the pump assembly.
  • Page 16 Omega Touch CAUTION: The feed hopper and pump assembly exceeds 25kg and will need to be lifted off by two people, or dismantled into smaller components while still on the machine. Take care to avoid damage to the sealing surface of the feed hopper during removal, cleaning, assembly and storage.

  • Page 17: Operating Conditions

    Omega 8.0 OPERATING CONDITIONS Touch To obtain the best product results and consistent operation,  Make sure the depositor is used on a level floor.  Ensure flat trays of consistent length, width, material and edge dimensions are used.  Ensure undamaged nozzles and templates are used.

  • Page 18: Preparing For Operation

    Omega 9.0 PREPARING FOR OPERATION Touch The use of templates and/or accessories not produced or supplied by MONO Equipment will invalidate the machine’s warranty Select template and nozzles required and fit as section 9a & 9b following. Fill hopper with mix and close hopper cover.

  • Page 19: Fitting The Hopper

    Omega Touch FITTING THE HOPPER  CAUTION SHOULD BE TAKEN WHEN FITTING HOPPER AND PUMP ASSEMBLY, AS WEIGHT EXCEEDS 25KGS ON SOME MODELS. It will need to be lifted on by two people, or dismantled into smaller components before fitting on the machine. MAKE SURE FLOOR AREA AROUND MACHINE IS CLEAN To reduce weight and bulk fit the complete hopper assembly in two stages - first the pump assembly onto the support bars, then the feed hopper body onto the pump...
  • Page 20 BEFORE USING STRAIGHT & OFFSET NOZZLE HOLDERS “O” RINGS MUST BE FITTED Nozzle holders provide the means of attaching standard plastic nozzles to the soft dough rotary templates and the sealing rings need to be fitted before using and may need replacing occasionally to ensure correct operation. “O”...

  • Page 21: Fitting A Template

    Omega FITTING A TEMPLATE Touch • Soft dough Non-rotary templates that can be fitted with nozzles, requires screwing the nozzles into the threaded holes provided. Rotary templates can have plastic nozzles screwed into nozzle holders (straight or offset). Metal nozzles secured in place by a separate nut. Select template and nozzles required.
  • Page 22 Omega 10.0 ‘OMEGA TOUCH’ OPERATION Touch ALL OPERATIONS ARE ACTIVATED BY TOUCHING AREAS ON THE SCREEN WITH A FINGER. DO NOT USE EXCESSIVE FORCE OR HARD OBJECTS AS THIS WILL INVALIDATE MACHINE WARRANTY. FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
  • Page 23 OPERATING KEY FOR FOLLOWING INSTRUCTIONS FOLLOW BLUE ARROWS AND BOXES TO BLUE OPERATION OPERATE THE DEPOSITOR WITH ALREADY SAVED PROGRAMS FOLLOW RED ARROWS AND BOXES TO CHANGE SETTINGS CHANGE SETTINGS AND CREATE NEW PROGRAMS WHEN KEYBOARD APPEARS, A CODE KEYBOARD ENTRY MUST BE ENTERED BY TOUCHING THE REQUIRED NUMBERS IN THE CORRECT ORDER...

  • Page 24: Select Product Type

    SELECT PRODUCT TYPE SELECT PRODUCT TO DEPOSIT TO CREATE NEW PROGRAM ALL OPERATIONS ARE ACTIVATED BY TOUCHING AREAS ON THE SCREEN WITH A FINGER. DO NOT USE EXCESSIVE FORCE OR HARD OBJECTS AS THIS WILL INVALIDATE MACHINE WARRANTY. TOUCH THE SCREEN FOR THE TYPE OF PRODUCT REQUIRED THEN TO MOVE TO NEXT SCREEN STRIP WITH...

  • Page 25: Select Saved Name Of Product Type

    SELECT SAVED PRODUCT TYPE CHOOSE EMPTY SLOT TO CREATE A NEW PROGRAM PAGE NUMBER PAGE BACK PAGE FORWARD BEING DISPLAYED PROGRAM NAME (USER DEFINED) MOVE UP LIST EMPTY SLOT USED TO CREATE NEW PROGRAM TYPE OF PRODUCT THIS SCREEN APPLIES TO MOVE DOWN LIST RETURN TO NEXT...

  • Page 26: Confirm Setup

    CONFIRM SETUP OF MACHINE MACHINE MUST BE SET AS SHOWN ON THE SCREEN. THEN PRESS CONFIRM BUTTON. PROGRAM NAME TEMPLATE TYPE NON-ROTARY ROTARY NOZZLE NUMBER RETURN TO LAST CONFIRM MACHINE SETUP. SCREEN WARNING TO AVOID MACHINE DAMAGE ONLY PRESS WHEN ALL SETTINGS SHOWN ARE CORRECT TEMPLATE NUMBER...

  • Page 27: Operator Screen

    OPERATOR SCREEN MACHINE IS SET AS SHOWN ON THE SCREEN. THIS SCREEN CONTROLS THE ACTIONS REQUIRED BY THE OPERATOR. HOPPER TYPE SOFT DOUGH HARD DOUGH DO NOT SET TO THIS PROGRAM NAME WEIGHT VALUE WEIGHT VALUE ADJUSTMENT TEMPLATE TYPE NOZZLE NUMBER NON- ROTARY TEMPLATE...
  • Page 28 EDIT AND SAVE SCREEN EXAMPLE: PROGRAM NAME PRODUCT QUANTITY DROP WITH MUST BE ENTERED TO THIS IS A SETTING NUMBER AND TWIST ALLOW PROGRAM TO SAVE DOES NOT INDICATE A MEASURE OF ACTUAL VOLUME DROP WITH TWIST NOZZLE ROTATIONS NOZZLE HEIGHT (mm) NUMBER OF TURNS ABOVE TRAY SURFACE DURING A DEPOSIT CYCLE...
  • Page 29 EXAMPLE: SETTING ERROR INDICATOR MULTIDROP WITH TWIST BOXES TURN RED WHEN INCORRECT SETTING IS MADE DEPOSIT QUANTITY FOR EACH LAYER NOZZLE HEIGHT (mm) NUMBER OF TURNS FOR EACH LAYER FOR EACH LAYER (-VE VALUES POSSIBLE) NOZZLE HEIGHT (mm) FROM TRAY SURFACE OTHER SETTING BUTTONS ARE THE SAME AS LAST PAGE PRIME PUMP...
  • Page 30 EXAMPLE: “C” SHAPE (ARC) DEPOSIT QUANTITY FOR END OF DEPOSIT QUANTITY PRODUCT DURING ROTATION (-VE VALUES POSSIBLE) RADIUS (mm) NOZZLE HEIGHT OF DEPOSIT ABOVE TRAY SURFACE NOZZLE ROTATION (NUMBER OF TURNS DURING DEPOSIT) DEPOSIT QUANTITY FOR BEGINNING OF PRODUCT (-VE VALUES POSSIBLE) RED TRAY SETUP BUTTON FORCES USER TO ENTER AND CHECK TRAY SETUP VALUES...

  • Page 31: Tray Setup

    TRAY SETUP PRESS WINDOWS AND ENTER VALUES VIA KEYPAD DISTANCE (mm) TO 1 ROW ON TRAY (WHEN USING MANUAL OVER-RIDE) DISTANCE (mm) BETWEEN ROWS (WHEN USING MANUAL OVER-RIDE) MANUAL OVER-RIDE FOR DIRECTION OF TRAY ROW SPACING MOVEMENT ON/OFF TRAY EDGE NUMBER OF HEIGHT (mm) ROWS PER...

  • Page 32: Copy

    COPY HIGHLIGHT PROGRAM TO MOVE HIGHLIGHT UP COPY MOVE HIGHLIGHT DOWN PRESS COPY PRESS, THEN ENTER PROGRAM LIST POSITION REQUIRED TO COPY TO. PRESS “OK” CONFIRM “COPY TO” POSITION IS CORRECT PRESS “OK” PROGRAM DETAILS ARE COPIED TO NEW LOCATION FG078 | OMEGA TOUCH | FILE-35 | Rev.

  • Page 33: Delete

    DELETE HIGHLIGHT PROGRAM TO MOVE HIGHLIGHT UP DELETE MOVE HIGHLIGHT DOWN PRESS DELETE TO CONFIRM, “DELETE” IS CORRECT PRESS “OK” FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)

  • Page 34: Passwords

    PASSWORDS CAUTION CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS AWARE OF THE RESULTS 1111 2222 EDIT/COPY EDIT/COPY DELETE 561234 1793 – DEVICE MANAGEMENT 1234 –...
  • Page 35 ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY IN MANUAL MODE: DISTANCE THAT THE LEADING EDGE OF THE TRAY IS BROUGHT BACK PASSED THE TRAY SENSOR, WHEN RETURNING TO OPERATOR SPEED VALUE THAT TRAY IS FED UP TO TRAY SENSOR EXIT GO TO NEXT SCREEN THIS SCREEN...
  • Page 36 ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY DEFAULT TRAY SPEED (MOVEMENT BETWEEN ROWS) DEFAULT JOG SPEED (VERTICAL AFTER DEPOSIT) DEFAULT SPEED OF PUMP (100% VALUE IN PRODUCT SETUP PROGRAM) DEFAULT ACCELERATION FOR PUMP DEFAULT ACCELERATION FOR JOG DEFAULT ACCELERATION FOR TRAY PUMP SPEED...
  • Page 37 ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY OFFSET HEIGHT VALUE IS FACTORY SET AND SHOULD NOT BE CHANGED UNLESS INSTRUCTED TO DO SO. OFFSET HEIGHT VALUE (mm) DAMAGE TO THE MACHINE HARD DOUGH HOPPER COULD OCCUR NON-ROTARY TEMPLATE OFFSET HEIGHT VALUE (mm) HARD DOUGH HOPPER ROTARY TEMPLATE...
  • Page 38 ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY GEARBOX RATIOS PUMP TRAY ROTARY EXIT THIS SCREEN GO TO PREVIOUS SCREEN GO TO NEXT SCREEN ENGINEERING SETTING 3 ENGINEERING SETTING 5 (PREVIOUS PAGE) (NEXT PAGE) CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG078 | OMEGA TOUCH | FILE-35 | Rev.

  • Page 39: Engineering Settings

    ENGINEERING SETTINGS THIS SECTION IS FOR TRAINED ENGINEERS ONLY WIPE BACK DEFAULT SETTINGS (SEE 5A ) TRAY SPEED ROTARY SPEED JOG SPEED EXIT THIS SCREEN GO TO PREVIOUS SCREEN ENGINEERING SETTING 4 (PREVIOUS PAGE) CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG078 | OMEGA TOUCH | FILE-35 | Rev.

  • Page 40: Fault Information Screens

    FAULT INFORMATION SCREENS HOPPER COVER SAFETY BEAM SAFETY BEAM STOP BUTTON THIS SCREEN INDICATES A FAULT CONDITION IN THE SAFETY AREAS. WHEN RED, CLOSE COVER OR CLEAR OBSTRUCTIONS TO CLEAR FAULT. WHEN INDICATOR GOES GREEN, FAULT HAS BEEN CORRECTED AT THAT POSITION.
  • Page 41 IF THE FOLLOWING SCREEN APPEARS, CHECK THAT THE TABLE MOVEMENT ETC. IS NOT JAMMED WITH SOMETHING. IF IT IS, CLEAR THE OBSTRUCTION AND PRESS TO PROCEED. PRESS THIS BUTTON IF MORE INFORMATION REQUIRED AS TO WHICH MOTOR IS AT FAULT IF THE FAULT IS NOT OBVIOUS AND NOT ABLE TO BE CLEARED SAFELY, A SUITABLY TRAINED ENGINEER SHOULD BE CALLED ERROR WHEN LOADING/SAVING RECIPE DATA TO HMI STORAGE CARD...

  • Page 42: Device Management (Backup/Update/Restore)

    DEVICE MANAGEMENT Device Management allows you to backup / restore recipes and settings. and update your system software. How to access the device management functions 1. Touch the Settings icon at the bottom of the screen (Hammer and Spanner). 2. Input the Password 1793 and press the Enter button. 3.
  • Page 43 When the Device Management Screen appears, select from Backup, Update, and Restore. BACKUP Touch the BACKUP button on the Device Management Screen. Touch Back up to USB to save recipes and settings to the USB memory stick (pen drive). Note that any existing recipes or settings on the USB memory stick are erased. Touch the Back button (bottom of the screen) to return to the Select Product Type screen.
  • Page 44 RESTORE Touch the RESTORE button on the Device Management Screen. Touch Restore From USB to import recipes and settings from the USB memory stick (pen drive) to the Omega machine. Note that this overwrites existing recipes and settings on the Omega machine. Touch the Back button (bottom of the screen) to return to the Select Product Type screen.

  • Page 45: Maintenance

    Unsafe equipment is dangerous. Do not use the appliance.  Isolate the power supply and contact MONO or your appointed service agent. Under most conditions the machine only needs to be kept clean and used as instructed in this manual.
  • Page 46 Check and Maintenance Schedule Operation Daily Weekly Monthly Yearly ∗ Clean depositor as per instructions in the manual ∗ Check condition of supply lead and plug ∗ Check fit of guards ∗ Clean under conveyor belts ∗ Check hopper seals ∗...

  • Page 47: Spares And Service

    12.0 SPARES AND SERVICE Omega Touch If a fault arises, please do not hesitate to contact the Customer Service Department, quoting the machine serial number found on the silver information plate of the machine and on the front cover of this manual UK SERVICE, SPARES and OVERSEAS SUPPORT: Queensway Swansea West Industrial Estate...
  • Page 48 13.0 SPARES FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
  • Page 49 BASE MACHINE SPARES LIST Omega TOUCH Spares Item Description Mono Part No. Qty Req. per M/C Deposit Gearbox A900-11-095 Jog Gearbox A900-11-092 Rotary Gearbox A900-11-091 Tray Gearbox A900-11-091 Concentric Guide Roller A900-06-274 Eccentric Guide Roller A900-06-273 V Slide 078-03-00016 Jog Drive Chain A900-08-066 Simplex Sprocket 16T 1/2"...
  • Page 50 B801-80-058 B801-93-043 B801-93-019 B801-94-013 FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
  • Page 51 FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
  • Page 52 SOFT DOUGH HOPPER PARTS Omega TOUCH FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
  • Page 53 INTERMEDIATE GEARS PARTS Omega TOUCH Bearing blocks and sealing strips Position Part Number Part Description 073-09-10100 Intermediate bearing blocks (as drawn, one required for each end) 073-09-10101 Intermediate bearing blocks (opp. hand, one required for each end) 073-09-10300 Intermediate bearing block sealing strip (two required for each end) FG078 | OMEGA TOUCH | FILE-35 | Rev.

  • Page 54: Electrical Information

    Omega Touch 14.0 ELECTRICAL INFORMATION TOUCH VERSION FG078 | OMEGA TOUCH Rev. B24 (July 2024)
  • Page 55 FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
  • Page 56 FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
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  • Page 69 FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)

  • Page 70: Battery Replacement Procedure (M251 Motion Controller)

    Battery Replacement Procedure (M251 Motion Controller) FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
  • Page 71 FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
  • Page 72 FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
  • Page 73 FG078 | OMEGA TOUCH | FILE-35 | Rev. B24 (July 2024)
  • Page 74 The equipment mentioned in this manual has CE accreditation. As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice Omega Touch Queensway, Swansea West Industrial Estate, Swansea. SA5 4EB Tel. +44(0)1792 561234 | Spares +44(0)1792 564039 Email: marketing@monoequip.com Website: www.monoequip.com FG078 | OMEGA TOUCH | FILE-35 | Rev.

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