Mono Fusion Compact PRO Operating And Maintenance Manual
  1. Manuals
  2. Brands
  3. Mono Manuals
  4. Commercial Food Equipment
  5. Fusion Compact PRO
  6. Operating and maintenance manual

Mono Fusion Compact PRO Operating And Maintenance Manual

Bread plant
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Enter Serial No's here.
PROVER
DIVIDER
www.monoequip.com
MOULDER
ROUNDER
fusion
PRO
Compact
BREAD PLANT
OPERATING AND MAINTENANCE MANUAL
FILE 133
Fusion Compact Pro Bread Plant, Rev. A21 14-04-21

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Fusion Compact PRO and is the answer not in the manual?

Questions and answers

Related Manuals for Mono Fusion Compact PRO

Summary of Contents for Mono Fusion Compact PRO

  • Page 1 Enter Serial No’s here. PROVER DIVIDER www.monoequip.com MOULDER ROUNDER fusion Compact BREAD PLANT OPERATING AND MAINTENANCE MANUAL FILE 133 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 2 DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES, IN THE DIVIDER THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE. MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL” (AVAILABLE FROM MONO. PART NUMBER “A900-25-272”) Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 3 Regulations 419.2 and 544.2. The supply to this machine must be protected by a 30mA Type B Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 4 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 5: Breadplant Assembled

    INSTALLATION (Prover – Divider – Moulder – Rounder), CLEANING, MAIN CONTROLS, BREAD PLANT OPERATION SECTION 2 DOUGH DIVIDER DETAILED MAIN INSTRUCTIONS SECTION 3 MOULDER DETAILED MAIN INSTRUCTIONS SECTION 4 ROUNDER DETAILED MAIN INSTRUCTIONS Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 6: Table Of Contents

    How to operate the bread plant ..................33 ELECTRICAL INFORMATION ..Wiring diagrams ............PLEASE READ THESE MORE DETAILED SECTIONS BEFORE USING THIS PLANT SECTION 2 Dough divider SECTION 3 Moulder SECTION 4 Rounder Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 7  Weekly .......................... 50 OPERATING......................51 MAINTENANCE ....................54 10.0 TROUBLESHOOTING ..................56 11.0 SPARES AND SERVICE ..................63 FOR SERVICE AND SPARES RING: 01792 564044 12.0 ELECTRICAL INFORMATION SECTION ............64 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 8 Operating the Metro moulder ..................80  Starting the Metro ......................82 TROUBLESHOOTING ..................83 10.0 SERVICE AND SPARES ..................84 FOR SERVICE AND SPARES RING: 01792 564044 11.0 ELECTRICAL INFORMATION ................86 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 9 FOR SERVICE AND SPARES RING: 01792 564044 11.0 MOULDER ELECTRICAL INFORMATION ............100 Failure to adhere to the cleaning and maintenance instructions detailed in this booklet could affect the warranty of this machine Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 10 SECTION 1 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 11: Introduction

    2. ROUNDER …………... Rounds the dough ready for even proving 3. PROVER ……………. Allows the dough to prove 4. METRO MOULDER .. Moulds dough to shape required PROVER METRO MOULDER CONICAL ROUNDER DIVIDER Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 12: General Dimensions ............... Prover, Divider, Moulder, And Rounder

    2.0 GENERAL DIMENSIONS PROVER 1225 1075 Height: 2500mm. Depth: 1075mm. Width: 1225mm. METRO MOULDER 1601 Height: 1313mm. Depth: 1601mm. Width: 739mm. DIVIDER 1860 Height: 1526mm Depth: 1065mm. (inc. conveyor 1860mm) Width: 670mm Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 13 CONICAL ROUNDER Height: 1490mm Depth: 960mm. Width: 960mm Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 14: Overall Dimensions

    The supply to this machine 1794 must be protected by a 30mA type B RCD 3945 PLAN VIEW TOTAL AREA REQUIRED = 1794 X 3945 HEIGHT (PROVER) = 2500 DIMENSIONS IN MILLIMETRES Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 15: Specifications

    0.75kW WEIGHT: 230 kg NOISE LEVEL: Less than 85dB DIVIDER POWER: 3.2kW WEIGHT: 500 kg NOISE LEVEL: Less than 85dB CONICAL ROUNDER POWER: 0.55kW WEIGHT: 205 kg NOISE LEVEL: Less than 85dB Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 16: Safety

    DO NOT STAND ON ANYTHING TO LOAD THE DIVIDER HOPPER. DO NOT STAND ON OR STORE ITEMS ON THE PROVER ROOF. ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE WITH MACHINE DISCONNECTED FROM THE POWER SUPPLY. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 17: Installation

    4. Insert divider plug into the correct socket on the front of the prover electrical box. 5. Insert moulder plug into the correct socket on the front of the prover electrical box. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 18 Check that the power rating on the serial number plate matches the supply that the machine is to be connected to. The Dough Divider should be connected to a power socket on the prover.  POWER SOCKETS Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 19 THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE. MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL” (AVAILABLE FROM MONO. PART NUMBER “A900-25-272”) OPEN OILBOX LID AND POUR IN OIL FILL LEVEL OPEN DOOR Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 20 Correctly position the divider so that dough will leave the conveyor and drop down into the rounder. (or use the locator mechanism if included) DIVIDER ROUNDER After the connection is made, lock the two front castors into place on both machines. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 21 2 Correctly position the moulder under the chute so that the red magnet and switch are inline.(or use the locator if included) MAGNET SWITCH 3 When the position is correct, lock the two locking castors into place. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 22: Isolation

    EMERGENCY STOP BUTTON WARNING Except in an emergency, do not halt the prover with dough in the carriers and leave it. Dough will adhere to the pockets and may cause the prover to malfunction. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 23: Cleaning

    SOON AS POSSIBLE. DO NOT WAIT FOR DAILY CLEANING IF IN DOUBT. 3. NEVER LEAVE THE DIVIDER WITH DOUGH IN THE DOUGH CHAMBER AS PRESSURES CAN BUILD UP AS THE DOUGH PROVES Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 24: Daily Cleaning

    Wipe over the control box (6) with a damp cloth (do not allow moisture to enter the panel). Brush down the outer sheeting of the machine. KEEP WATER AWAY FROM THE MAIN CONTROL PANEL AND ELECTRICAL CONNECTION SOCKETS. RIGHT HAND VERSION SHOWN Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 25: Weekly Cleaning

    Avoid stopping machine with dough left in the pockets, as after a time it will adhere to the pockets and cause the machine to malfunction. ALWAYS CHECK THE POCKETS FOR ADHERING DOUGH AND REMOVE AS SOON AS POSSIBLE. DO NOT WAIT FOR DAILY CLEANING IF IN DOUBT. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 26: Divider Daily Cleaning

    OPEN OILBOX LID AND POUR IN OIL FILL LEVEL OIL LEVEL CHECKING OPEN DOOR NOTE: THE ABOVE STEPS MUST BE FOLLOWED DAILY, OTHERWISE IT WILL LEAD TO THE BUILD UP OF STARCH AND SEIZURE OF THE MACHINE. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 27 6 Remove any dough residue from the conveyor metal work and belt surface. 7 Lower the pressure board and tighten the two black knobs on the side. 8 Replace and plug in the scales. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 28 WIPE CLEAN LIFT AND REMOVE BOX 2 Lift and remove the collection box and clean. 3 Replace the collection box, making sure it is pushed right down on locating screws. LOCATING SCREWS Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 29: Weekly Cleaning

    WARNING: ISOLATE DIVIDER FROM MAINS SUPPLY Scrub wheels with a small nylon cleaning brush or scouring pad and hot water sterilising solution. Clean entire exterior surfaces of the divider, working from top to bottom. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 30: Daily Cleaning

    Unclip and wipe clean the scrapers (see photo above). ***DO NOT WASH*** Smear edges with vegetable oil. Scrape rollers with a plastic scraper and remove any debris from the roller edges. Replace scrapers and close front cover. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 31 SEE SAFETY INSTRUCTIONS. Brush down external surface of machine to loosen any dough remaining. Spot clean with cloth and sterilising solution and hot water paying particular attention to handles, levers and controls. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 32: Weekly Cleaning

    Wipe down with a damp cloth and sterilising fluid and hot water. Replace panels ensuring all screws are accounted for. Follow the daily cleaning instructions 15 - 19 in previous section. Scrape and scrub wheels clean as needed. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 33: Rounder

    BEWARE: Don’t use jets of water to clean the control panels and the electric control box. Don’t use solvents, which could damage the paint and synthetic materials. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 34: Operating Instructions

    4. RESET: When pressed resets the display(8) 5. Steam (if fitted) 6. P: Extra option button (not used) 7. Heat (if fitted) 8. Digital display 9. Speed control 10. Lamp (if fitted) Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 35: How To Operate The Bread Plant

    THE EMERGENCY STOP ON THE ROUNDER WILL STOP THE ROUNDER. THE EMERGENCY STOP ON THE MOULDER WILL STOP THE MOULDER. THE EMERGENCY STOP ON THE PROVER WILL STOP ALL MACHINES. EMERGENCY STOP Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 36 OPEN LID AND FILL WITH DRY FLOUR, THEN CLOSE THE LID TURN ON POWER WHEN REQUIRED ADJUST THE FLOW BY LOOSENING THE BLACK KNOB AND MOVING TO THE REQUIRED POSITION THEN RETIGHTEN KNOB. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 37: Electrical Information

    NOTE This section may not be correct for your model. Please contact MONO before using. FUSION COMPACT PRO 9.0 ELECTRICAL INFORMATION SECTION Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 38 THIS INFORMATION IS NOT AVAILABLE AT THE MOMENT. INDIVIDUAL WIRING DIAGRAMS ARE AVAILABLE FOR THE DIVIDER AND THE ROUNDER LATER IN THIS MANUAL Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 39 SECTION 2 FULL OPERATING AND MAINTENANCE MANUAL FOR THE FUSION BREADPLANT DIVIDER Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 40 O NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES, IN THE DIVIDER. THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE. MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL” (AVAILABLE FROM MONO. PART NUMBER “A900-25-272”) Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 41 Weekly .......................... 50  OPERATING......................51 MAINTENANCE ....................54 10.0 TROUBLESHOOTING ..................56 11.0 SPARES AND SERVICE ..................63 FOR SERVICE AND SPARES RING: 01792 564044 12.0 ELECTRICAL INFORMATION SECTION ............64 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 42: Introduction

    The dough divider has the capacity to accurately scale dough pieces,  Between 8oz (250g) and 36 oz (1000g). HOPPER FULL DOUGH SUCKED FROM HOPPER DOUGH EJECTED TO PISTON CHAMBER CONVEYOR FULL NOTE THE DIVIDER WORKS ON VOLUME NOT WEIGHT. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 43: General Dimensions

    3.0 SPECIFICATIONS Total power: 3.2kW, three phase + N + E, 415v /50Hz Capacity: Accurately scaled dough pieces, between 250g and 1000g (8oz - 36oz). Weight: 500kg. Noise Level: Less than 85dB. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 44: Safety

    DO NOT STAND ON ANYTHING TO LOAD THE DIVIDER HOPPER. WARNING: NEVER LEAVE MACHINE WITH DOUGH IN AS PRESSURES BUILD UP AS THE DOUGH PROVES. ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE WITH THE DIVIDER DISCONNECTED FROM THE POWER SUPPLY. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 45: Installation

    (If wrong - swap positions of any two of the three phase carrying wires in the plug. With a plant this should be factory set and not need to be done) Fill oil tank to 2/3 level, with your company recommended food safe oil.  Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 46 THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE. MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL” (AVAILABLE FROM MONO. PART NUMBER “A900-25-272”) OPEN OILBOX LID AND POUR IN OIL FILL LEVEL OPEN DOOR Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 47: Isolation

    TO STOP THE DOUGH DIVIDER IN AN EMERGENCY, Switch off at the PLANT MAIN ISOLATOR or use plant EMERGENCY BUTTON DIVIDER MAIN ISOLATOR DIVIDER EMERGENCY STOP BUTTON. EMERGENCY STOP BUTTON (TWIST TO RELEASE) Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 48: Cleaning Instructions

    (This will stop the machine from seizing up by coating the drum with oil) NOTE: THE ABOVE STEPS MUST BE FOLLOWED DAILY, OTHERWISE IT WILL LEAD TO THE BUILD UP OF STARCH AND SEIZURE OF THE MACHINE. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 49 CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE. MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL” (AVAILABLE FROM MONO. PART NUMBER “A900-25-272”) OPEN OILBOX LID AND POUR IN OIL FILL LEVEL OPEN DOOR Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 50 6 Remove any dough residue from the conveyor metal work and belt surface. 7 Lower the pressure board and hand-tighten the two black knobs on the side of the pressure board. 8 Replace and plug in the scales. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 51 WIPE CLEAN LIFT AND REMOVE BOX 2 Lift and remove the collection box and clean. 3 Replace the collection box, making sure it is pushed right down on locating screws. LOCATING SCREWS Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 52: Weekly

    WARNING: ISOLATE MACHINE FROM MAINS SUPPLY Scrub wheels with a small nylon cleaning brush or scouring pad and hot water sterilising solution. Clean entire exterior surfaces of the machine, working from top to bottom. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 53: Operating

    MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL” (AVAILABLE FROM MONO. PART NUMBER “A900-25-272”) CONTROL POD BUTTONS DISPLAY STOP CIRCUIT RESET BUTTON ADJUST ADJUST WEIGHT ADJUST ADJUST DOWN SPEED DOUGH OPTION COUNTER NOT USED STOP EMERGENCY START STOP Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 54 Be aware that dough is a “live” product and will expand in size during the dividing Process, so check-weigh adjustments will have to be made during a batch of dough. WARNING! NEVER LEAVE DIVIDER WITH DOUGH INSIDE, PRESSURES CAN BUILD UP AS THE DOUGH PROVES Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 55 OPEN LID AND FILL WITH DRY FLOUR, THEN CLOSE THE LID TURN ON POWER WHEN REQUIRED ADJUST THE FLOW BY LOOSENING THE BLACK KNOB AND MOVING TO THE REQUIRED POSITION. RETIGHTEN KNOB. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 56: Maintenance

    Adjustment nuts should not be continually tightened (this will cause bearing failure or the moulding belt to stretch and break). It may be that one side is too tight so should be eased off a little. ADJUSTMENT NUTS (each side) Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 57 Open the side panels. (Remove 2 fixing screws each side and swing open).  Check that the main drive and weight adjusting chains are clean and greased. WEIGHT ADJUSTER CHAIN MAIN DRIVE CHAIN Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 58: Troubleshooting

    IF THERE IS ANY POSSIBILITY OF DAMAGE TO PLUGS OR LEADS, ISOLATE DIVIDER FROM PROVER BEFORE CHECKING. If divider still does not function after carrying out these checks, call out “Mono” service dept. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 59 THE FOLLOWING SHOULD ONLY BE USED BY TRAINED SERVICE ENGINEERS Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 60 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 61 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 62 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 63 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 64 YASKAWA INVERTER DEFAULT SETTINGS Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 65: Spares And Service

    SPARES and OVERSEAS SUPPORT MONO Queensway Swansea West Industrial Estate Swansea. SA5 4EB UK email:spares@monoequip.com Web site:www.monoequip.com Tel. 01792 561234 Fax. 01792 561016 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 66: Electrical Information Section

    12.0 ELECTRICAL INFORMATION NOTE Due to continual improvements this section may not be correct for your model. Please contact MONO before using. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 67 ELECTRICAL DISTRIBUTION Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 68 CONTROL CIRCUIT Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 69 EMERGENCY STOP MONITORING CIRCUIT Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 70 SECTION 3 FULL OPERATING AND MAINTENANCE MANUAL FOR THE BREADPLANT METRO MOULDER Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 71 Ensure the moulder is set up and adequate tins and trays are available before starting the breadplant. IF YOU ENCOUNTER ANY ISSUE WITH THIS EQUIPMENT THAT YOU HAVE NOT BEEN TRAINED FOR, YOU MUST CONTACT YOUR INSTORE TECHNICIAN. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 72: For Service And Spares Ring: 01792 564044

    Operating the Metro moulder ..................80   Starting the Metro ......................82 TROUBLESHOOTING ..................83 10.0 SERVICE AND SPARES ..................84 FOR SERVICE AND SPARES RING: 01792 564044 11.0 ELECTRICAL INFORMATION ................86 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 73: Introduction

    Windows at the front and rear of the machine allow the operator to monitor the progress of the dough right through the moulder. 2.0 DIMENSIONS HEIGHT 1310mm (WITHOUT HOPPER) WIDTH 750mm LENGTH 1740mm Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 74: Specifications

    Dough piece weight range – 56grms to 1.8Kg – (2oz to 4lbs) OUTPUT: Up to 1200 pieces per hour POWER: 0.75kW, 3 phase and neutral WEIGHT: 230kg (507lbs) NOISE LEVEL: Less than 85dB Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 75: Safety

    The Bakery Manager or the Bakery Supervisor must carry out daily safety checks on the machine. WARNING: Hand or bodily contact with moving belt surfaces may cause friction burns to skin. This situation need not occur to successfully operate the moulder Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 76: Installation

    CONVEYOR BELT DIRECTION Ensure the machine is standing on a solid level floor. Note The Metro will only work if connected to a breadplant or a safety hopper is fitted. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 77: Isolation

    6.0 ISOLATION In an emergency, switch off the machine at the prover isolator or at the emergency stop button shown below. EMERGENCY STOP BUTTON To release stop button after use, twist and release. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 78: Cleaning

    Unclip and wipe clean the scrapers (see photo above). DO NOT WASH. Smear edges with vegetable oil. Scrape rollers with a plastic scraper and remove any debris from the roller edges. Replace scrapers and close front cover. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 79 DO NOT USE A METAL SCRAPER OR ATTEMPT TO CLEAN WITH WATER. BELT WILL NEED TO BE INCHED FORWARD TO GAIN ACCESS TO ALL PARTS OF SURFACE. SEE SAFETY INSTRUCTIONS. Brush down external surface of machine to loosen any dough remaining. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 80: Weekly

    Wipe down with a damp cloth and sterilising fluid and hot water. Replace panels ensuring all screws are accounted for. Follow the daily cleaning instructions 15 - 19 in previous section. Scrape and scrub wheels clean as needed. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 81: Operating Instructions

    This is then carried to the pressure module (E) in which it is moulded. Its final shape and consistency are determined by the pressure board (F) and the side guides (G) positions.  The finished dough pieces are conveyed to the collection tray. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 82: Operating The Metro Moulder

    HOPPER WIDTH ADJUSTMENT. Slacken wing bolts (14) and slid the hopper cheeks (15) to the required setting. See chart above for suggested settings. Hand-tighten wing bolts and go on to next adjustment. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 83 The pressure board height is adjusted by turning the adjusting handle (17). To ensure the moulding pressure can be exactly reproduced at a later date, the adjusting handle shaft is graduated (18). Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 84: Starting The Metro

    To start the machine press the green button found on the main body next to the stop switch. START BUTTON If used with a prover always start the moulder before the prover or a build-up of dough could clog the moulder hopper. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 85: Troubleshooting

    DOUGH PIECES DOUBLE UP Dough has been allowed to “skin” (left too long proving).  Hopper setting incorrect. (Increase gap)  DOUGH PIECES TEARING Pressure board too low.  Sheeting gap too small  Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 86: Service And Spares

    MONO Queensway Swansea West Industrial Estate Swansea. SA5 4EB email:spares@monoequip.com Spares Tel. +44(0)1792 564039 Web site:www.monoequip.com Main Tel. 01792 561234 Fax. +44(0)1792 561016 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 87 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 88: Electrical Information

    11.0 ELECTRICAL INFORMATION Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 89 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 90 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 91 SECTION 4 FULL OPERATING AND MAINTENANCE MANUAL FOR THE BREADPLANT CONICAL ROUNDER Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 92 FOR SERVICE AND SPARES RING: 01792 564044 11.0 MOULDER ELECTRICAL INFORMATION ............100 Failure to adhere to the cleaning and maintenance instructions detailed in this booklet could affect the warranty of this machine Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 93: Introduction

    Fed from the divider, it forms perfectly rounded dough pieces with the help of a flour duster and gently blown air, before passing them on to the prover. Parts are Teflon coated or stainless steel, making the rounder easy to keep clean 2.0 DIMENSIONS Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 94: Specifications

    Dough piece weight range – 100grms to 1200grms OUTPUT: Up to 960 pieces per hour LENGTH OF ROUNDING TRACK: 3 Metres 0.55kW, 220/380 VAC POWER: WEIGHT: 205kg NOISE LEVEL: Less than 85d Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 95: Safety

    OTHER ING AND MAINTENANCE OPERATIONS MUST BE MADE WITH MACHINE WARNING: Hand or bodily contact with moving surfaces may cause friction burns to skin. This situation need not occur to successfully operate the moulder Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 96: Installation

    If the motor rotation is incorrect, transpose any two wires of the three phase carrying wires. CONE DIRECTION Ensure machine is standing level on a solid floor. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 97: Isolation

    In an emergency, switch off the plant at the wall isolator, the main isolator on the front of the rounder or the emergency stop button shown below. EMERGENCY STOP BUTTON To release stop button after use, twist and release. MAIN ISOLATOR SWITCH Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 98: Cleaning

    BEWARE: Don’t use jets of water to clean. The control panels and the electric control box should be kept dry. Don’t use solvents, which could damage the paint and synthetic materials. Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 99: Operating Controls

    Open lid and insert dry flour as required. Close lid. MOVE DUSTER CONTROL PLATES TO CONTROL THE FLOUR IN THE AREA REQUIRED. THE MORE HOLES SHOWING, CHUTE MOULDING THE MORE FLOUR FLOWS. DUSTER DUSTER Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 100: Troubleshooting

    -Thermal relay has Reset the thermal relay intervened to protect the and find out why the system. machine has overheated. Connect plant to supply -Main plant not connected to power supply Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

  • Page 101: Spares And Service

    MONO Queensway Swansea West Industrial Estate Swansea. SA5 4EB email:spares@monoequip.com Spares Tel. +44(0)1792 564039 Web site:www.monoequip.com Main Tel. 01792 561234 Fax. +44(0)1792 561016 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 102 11.0 ELECTRICAL INFORMATION Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 103 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 104 Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...
  • Page 106 ALL PARTS SHOULD BE DISPOSED OF IN THE APPROPRIATE PLACE, EITHER BY RECYCLING OR OTHER MEANS OF DISPOSAL THAT COMPLIES WITH LOCAL REGULATIONS. (IN UK, ENVIRONMENTAL PROTECTION ACT 1990 APPLIES) DISPOSE OF UNUSED PRODUCT AND CONTAINERS CAREFULLY AND RESPONSIBLY Fusion Compact Pro Bread Plant, Rev. A21 14-04-21...

Table of Contents