1. Manuals
  2. Brands
  3. Degelman Manuals
  4. Farm Equipment
  5. 1010
  6. Operator's manual/parts catalog

Degelman 1010 Operator's Manual/Parts Catalog

Rotary cutter
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Degelman Industries Limited
272 Industrial Drive, Box 830
Regina, Saskatchewan,
Canada, S4P 3B1
306 543-4447
1-800-667-3545
306 543-2140 fax
www.degelman.com
degelman@degelman.com
OPERATOR MANUAL
& PARTS CATALOG
143189 v1.1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 1010 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Degelman 1010

Summary of Contents for Degelman 1010

  • Page 1 OPERATOR MANUAL & PARTS CATALOG Degelman Industries Limited 143189 v1.1 272 Industrial Drive, Box 830 Regina, Saskatchewan, Canada, S4P 3B1 306 543-4447 1-800-667-3545 306 543-2140 fax www.degelman.com degelman@degelman.com...

  • Page 3: Table Of Contents

    - Engaging Driveline Clutch ......13 - Right & Left Wing Frame......43 - Levelling Front to Back ......14 - Counterweight Assembly (1010)..... 44 - Levelling Side to Side ......15 - Hitch Assembly........45 - Why Blade Rotation is Important..... 16 - Center Shield and Hydraulic Clamps..
  • Page 4 Through our research and with your input and feedback, we present to you our 1010 & 1510 Rotary Cutter. Designed with durability, safety, and performance in mind, this rotary cutter is ready for years of quality service.
  • Page 5 Specifi cations and Options Rotary Cutter 1510 & 1010 Models Brush Cutting Capacity: ........3-1/2” 1010 model specs. shown in ( )’s. Blade Holder: ......1/4” Reinforced Skid Pan Field Position: Cutting Height.........1” to 17” Cutting Width........180” (122”) Overall Width........189” (136”) Overall Length..........

  • Page 6: Safety

    CAUTION: Indicates a potentially hazardous situation CAUTION that, if not avoided, MAY result in minor or moderate injury if proper practices are not taken, or, serves as a reminder to follow appropriate safety practices. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003)

  • Page 7: General Safety

    • Be prepared if a fi re starts. • Keep a fi rst aid kit and fi re extinguisher handy. • Keep emergency numbers for doctor, hospital, ambulance, and fi re department near your phone. Doctor Ambulance Hospital Fire Department 143189 - Rotary Cutter 1010/1510 (15-Nov-2003)

  • Page 8: Safety Decals

    Decal Part # - 142557 - Amber Relfl ector 2” x 9” Decal Part # - 142556 - Red Relfl ector 2” x 9” Decal Part # - 142280 - Red Relfl ector 2” x 6-1/4” 143189 - Rotary Cutter 1010/1510 (15-Nov-2003)

  • Page 9: Decal Placement

    Grease - Driveline Wing 143144 1 (1) Grease - Driveline Center 143148 1 (1) Mower Safety Instructions 142008 2 (1) Degelman Decal - 6” x 25-3/4” 143160 2 (0) 1510 143161 0 (2) 1010 143162 1 (1) Read Operators Manual...
  • Page 10 143189 - Rotary Cutter 1010/1510 (15-Nov-2003)

  • Page 11: How To Set Your Tractor

    (Please consult your tractor’s operator manual for correct adjustment procedures.) Caution: Rear tires may be damaged if hitch is contacted during turns. Check for tire clearance at hitch uprights when making tight turns. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003)

  • Page 12: How To Hook-Up Your Cutter

    Chain” section (pg.10). JACK MOUNT ADJUSTMENT Loosen Adjust Tighten PRICISION HITCH INSTALLATION BOLT PLATED WASHER DRAWBAR Caution: Cutter must be fully TORQUE supported and secured on tractor HARDENED WASHER 600 lb (814 N drawbar before adjustment. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003)

  • Page 13: Installing Safety Chain

    3. Secure hoses as to not interfere with or 18. If cutter will not be used for awhile, perform contact moving parts. procedures as listed in the Cutter Storage section. (refer to pg.32) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -10-...
  • Page 14 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -11-...

  • Page 15: Cutter Preparation - Preparation Checklist

    • Set hydraulic fl ow control for wings to the slowest possible speed. Note: Refer to your tractor’s operator’s manual for proper hydraulic fl ow control adjustment. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -12-...

  • Page 16: How To Set Your Cutter

    For best the linings to reduce the performance, keep the clutch in a dry place to help chance of “sticking”. prevent sticking. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -13-...
  • Page 17 Important: The tie-bars must be loose in order 10. Tighten jam nuts (A). to properly adjust the deck angle, or possible damage to the threads on the tie-bars could result. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -14-...
  • Page 18 (1) and a location on the wing. Measure and compare height, adjust until the outer wing section (2). required height is reached. 7. Tighten jam nut (A). 8. Repeat same procedure for the other wing. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -15-...

  • Page 19: Why Blade Rotation Is Important

    3. Install correct number of depth stops on lift cylinder rod to set cutting height. The Degelman 1010 & 1510 Rotary Cutter is a “directional” cutter. The 1510 model comes in DEPTH STOP either a “With Traffi c” or “Against Traffi c” rotation.

  • Page 20: How To Operate Your Cutter

    Always keep a minimum operating distance overhead obstructions, power lines, or when of 300ft. (100m) away from any bystanders. avoiding obstacles and other foreign debris. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -17-...

  • Page 21: Raising Wings

    • To avoid tractor and cutter damage, do not turn too walk under wings until wing transport locks are tight and be sure that tractor tires do not contact in place and secured. cutter hitch. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -18-...

  • Page 22: Transporting

    Note: Do not use safety chain by itself for towing. Danger: Keep riders off machine at all times. Riders are subject to injury such as being struck by foreign objects and being thrown off the machine. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -19-...

  • Page 23: Restricted Transport Width

    This will bring the wheels in as far as possible. Note: In order to prepare the cutter for operation again, the reverse of this procedure must be fully completed. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -20-...

  • Page 24: Troubleshooting - General Operation

    (Bent blades will cause loss of suction). Compare to a new blade. (Bent blades will cause loss of suction and uneven cutting height). 7. Are the blades badly worn or damaged? Check or compare to a new blade. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -21-...

  • Page 25: Operation

    Bent or damaged PTO shaft or CV. Repair or replace as necessary. Bent or damaged Gearbox output shaft. Repair or replace as necessary. Cutter pan bent or damaged. Repair or replace as necessary. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -22-...

  • Page 26: Blades

    Oil Seal Leaks Worn seal. Replace seal. Gear case overfi lled. Fill only to ”FULL” line on dipstick Gear case not vented. Check that the vent on the dipstick plug is clear. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -23-...

  • Page 27: Driveline Clutches

    Avoid extremely sharp turns and jackknifi ng. Contact with drawbar. Reposition drawbar. (Refer to “How to Set Your Tractor” Section) PTO Driveline Bent Driveline too long, bottoms outs when Avoid these conditions. operating through deep gullies. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -24-...

  • Page 28: Maintenance & Service

    Replace or repair any damaged components. • Ensure all guards, shielding, and their components are replaced and secured after service is complete. • Maintain the product safety decals and replace any decals that are damaged, missing or unreadable. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -25-...

  • Page 29: Hour

    • Clean off deck and gearboxes of debris at the end of every day. Note: Build up of debris may interfere with driveline and cause gearboxes to overheat resulting in damaged components. Also a build of wet debris may result in corrosion. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -26-...

  • Page 30: 20 Hour

    Torque to 180-200 lb . ft. • Retorque hitch tongue pivot bolt to 75 lb . ft. If too tight or too loose it Hitch Tongue Pivot could cause excessive Torque to 75 lb . ft wear. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -27-...

  • Page 31: Annually

    180 degrees to change wear surface, and re-insert. Replace if Hitch Tongue worn. Torque to 75 lb . ft. Pivot Bolt • Disassemble precision hitch components (if applicable), clean, inspect, and reassemble. 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -28-...

  • Page 32: Blades

    Locknut to 725 lb . ft from above. Blade Flat Washer Bolt Access Hole Cutter Pan Support High Suction Bolt Blade & Blade Blade Bolt 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -29-...

  • Page 33: Torque Specifi Cations

    255 (360) 250 (330) 350 (475) 350 (475) 500 (675) 475 (650) 675 (925) 600 (825) 850 (1150) 875 (1200) 1250 (1700) 1200 (1650) 1700 (2300) 1650 (2250) 2350 (3150) 2100 (2850) 3000 (4050) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -30-...

  • Page 34: Torque Limiter Disassembly

    For best performance, keep the clutch in Flange Yoke a dry place to help prevent sticking. Friction Lining Lining Plate Friction Lining Taper Pin Torque Limiter Plate Friction Lining Friction Lining Thrust Plate Band Spring 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -31-...

  • Page 35: How To Store Your Cutter

    Debris and dirt will draw Adjustments” Section. moisture and may cause corrosion. 2. Paint all parts where necessary. Note: Degelman Yellow Aerosol paint (#133044) is available, ask your dealer. 3. Put cutter in a dry place. 4. Follow procedures in the Maintenance section to 7.

  • Page 36: Attachments / Accessories

    Toolbox & Blade Storage Kit Shredder Blade Kit -bidirectional Toolbox - (mounting brackets included) 501532 501536 Lock Nut Washer SMV sign extension Spacer Shredder Blade Light Kit Light Kit - (mounting brackets included) 501533 Mounting Brackets 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -33-...

  • Page 37: Winch Kit (Operating Instructions)

    If the rotary cutter is equipped with a double acting hydraulic cylinder, the hydraulic cylinder should be removed and placed on the deck. Lifting Left Wing (Lifting Right Wing) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -34-...
  • Page 38 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -35-...

  • Page 39: Parts

    (pg. 54) Wheels, Hubs & Left Wheel Strut Spindles (pg. 49) (Walking Axle also available) (pg. 48) General Assembly - 1010 Model Wing Driveline (pg. 57) Center Shield Main Driveline Right Wing Assembly (pg. 43) Assembly (pg. 55-56) Wing Lift Cylinder, 3” x 16” (pg. 53) (pg.

  • Page 40: Center Frame

    118964 - Carriage Bolt, 3/8” x 3” (23) 500913 - Cable, 1/4” x 65” (1) 500911 - Cable, 1/4” x 21” (2) 118511 - Flat Washer, 3/8” (23) (Optional) (Optional) 118417 - Lock Nut 3/8” UNC GR5 (23) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -41-...
  • Page 41 118957 - Transport Pin, 3/4” x 6” 1510 Model 118830 - Hair Pin, 3/16” x 3-1/4” 118729 - Lock Nut, 1/2” GRC-Unitorque (4) 500815 - Pin, 1-1/4” x 3” (4) 118009 - Bolt, 1/2” x 1-1/4” UNC (4) 143189 - Rotary Cutter 1010/1510 (04-Dec-2003) -42-...

  • Page 42: 118512 - Flat Washer, 1/2

    117110 - Bushing, 1-1/4” OD x 3/4” (1) 118011 - Bolt, 1/2” x 1-1/2” UNC (1) 500811 - Pin, 1-1/4” x 7-3/8” (1) 118729 - Lock Nut, 1/2” UNC GRC Unitorque (1) 117087 - Bushing, 1-1/4” OD x 1” (1) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -43-...

  • Page 43: Counterweight Assembly (1010)

    500833 - Wing Skid Shoe (2) 118456 - Lock Nut, 1” GR5 (6) 118642 - Carriage Bolt, 1/2” x 1-1/4” (6) 118729 - Lock Nut, 1/2” GRC Unitorque (6) 118520 - Flat Washer, 1” (6) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -44-...

  • Page 44: Hitch Assembly

    - includes - 118950 - Bushing, 2-1/2” OD (1) 118336 - Grease Fitting, 1/4” (1) 500324 - Bushing, 4” OD (1) 500327 - Washer, 3” OD (1) 118962 - Lock Nut, 1-1/4” UNF GR8 (1) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -45-...

  • Page 45: Center Shield And Hydraulic Clamps

    118144 - Bolt, 5/16 x 1-1/2 UNC (2) x 1-1/2 UNC (1) 780279 - Top Plate (2) 780279 - Top Plate (2) 780278 - Hose Clamp Block (2) 780278 - Hose Clamp Block (3) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -46-...

  • Page 46: Rockshaft Assembly

    501003 - Bumper, 2” x 5/8” 118644 - Bolt, 3/8” x 3” UNC GR5 (2) 118514 - Flat Washer, 5/8” 131380 - Hub & Spindle Assembly (2) 118447 - Lock Nut, 5/8” UNC GRC -Unitorque (see Detail Page) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -47-...

  • Page 47: Wheel Strut Assembly

    117082 - Bushing, 83.2mm OD (2) 118417 - Lock Nut, 3/8” UNC GR5 (2) 118644 - Bolt, 3/8” x 3” UNC GR5 (2) 131380 - Hub & Spindle Assembly (2) (see Detail Page) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -48-...
  • Page 48 118498 - Nut, Castle - 7/8 UNF GR5 (1) 118836 - Pin, Cotter (1) 131383 - Cap, Dust (1) Wheels 131384 - Recapped Foam Filled Aircraft Tire 131315 - Laminated Tire 131385 - Recapped Air Filled Aircraft Tire (Pneumatic) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -49-...

  • Page 49: Blades, Pan, & Hardware

    501532 - Shredder Blade Kit 118949 - Blade Bolt Lock Nut (2) 118948 - Blade Bolt Flat Washer (Shredder Blade) - (2) 500520 - Shredder Blade Spacer (2) 501013 - Shredder Blade (2) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -50-...

  • Page 50: Hydraulic Schematics

    Elbow •141504 - Elbow, 90° (2) (Replaces Filter Vent) Uncap Tee 122859 - Vent, Filter (2) 122875 - Wing Lift Cylinder, (2) (3” x 16” x 1-1/4”) 126546 - Hose, 3/8 x 40” 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -51-...
  • Page 51 Hydraulic Schematics Height Control Cylinders - 1010 Model Hydraulic Fitting Guide (Note: Cylinder details are shown on a separate page) 141576 - Coupler, Tip (2) 141576 - Coupler, 141514 - Nipple, (2) Tip - 1/2 NPT M 126648 - Hose, 3/8 x 180”...
  • Page 52 122860 - Cylinder Stop Block Kit 122857 - Seal Kit 118930 - Pin, - 1” x 2-13/16” 118924 - Flat Washer - .591” ID x .905” OD 118796 - Bolt, Shoulder - 1/2” UNC 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -53-...
  • Page 53 Cylinders 122836 - Wing Height Control Cylinder (with Rephasing Grooves) - 3-1/4” x 8” x 1-1/4” (1510 Model - Left Wing, 1010 Model - Right Wing) 118796 - Bolt, Shoulder - 1/2” UNC 118924 -Flat Washer - .591” ID x .905” OD 118930 - Pin, - 1”...

  • Page 54: Drivelines

    160073 - Screw (3) 160127 - Ring 160068 - Shield 160057 - Tube 160059 - Pin, Roll 160060 - Yoke, S6 160062 - Yoke, S6 (c/w Bolt) 160079 - Bolt, Pivot (c/w Nut) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -55-...
  • Page 55 160073 - Screw (3) 160127 - Ring 160103 - Shield 160093 - Tube 160095 - Pin, Roll 160096 - Yoke, S6 160098 - Yoke, S6 (c/w Bolt) 160079 - Bolt, Pivot (c/w Nut) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -56-...
  • Page 56 160125 - Tube 160073 - Screw (3) 160059 - Pin, Roll 160103 - Shield 160060 - Yoke, S6 160127 - Ring 160129 - Yoke, S6 (c/w Bolt) 160120 - Bolt, Pivot (c/w Nut) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -57-...
  • Page 57 (Detail - pg. 59) 160061 Cross Kit 160122 - Yoke, S5 160152 - Spline, Male 160153 - Pin, Roll 160122 - Yoke, S5 160154 - Yoke, S5 (c/w Bolt) 160120 - Bolt, Pivot (c/w Nut) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -58-...

  • Page 58: Torque Limiter

    540 & 1000 PTO 540 & 1000 PTO (1200 NM) (1200 NM) 160155 - Torque Limiter - 540 PTO - (1450 NM) 160151 - Torque Limiter - 1000 PTO - ( 950 NM) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -59-...

  • Page 59: Gearboxes

    170140 - (01) Cover, 8146 118731 - Flat Washer, 5/16” SAE (2) 118530 - Lock Washer, 5/16” (2) 118110 - Bolt, 5/16” x 1” UNC (2) 160006 - Splitter Shield (1) 1010 Model Only 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -60-...
  • Page 60 117162 - (01) Roller Bearing, 55mm (30211U) 170109 - (01) Shim 170115 - (01) Cap 170001 - (01) Hub 170119 - (01) Castle Nut 170120 - (01) Cotter Pin 170118 - (01) Washer 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -61-...
  • Page 61 170110 - (01) Retaining Ring 170109 - (01) Shim 170114 - (01) Seal 170115 - (01) Cap 170001 - (01) Hub 170119 - (01) Castle Nut 170118 - (01) Washer 170120 - (01) Cotter Pin 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -62-...
  • Page 62 117162 - (01) Roller Bearing, 55mm (30211U) 170114 - (01) Seal 170115 - (01) Cap 170001 - (01) Hub 170129 - (01) Washer 170130 - (01) Castle Nut 170131 - (01) Cotter Pin 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -63-...
  • Page 63 117162 - (01) Roller Bearing, 55mm (30211U) 170114 - (01) Seal 170115 - (01) Cap 170001 - (01) Hub 170129 - (01) Washer 170130 - (01) Castle Nut 170131 - (01) Cotter Pin 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -64-...

  • Page 64: 118011 - Bolt, 1/2" X 1-1/2" Gr5

    Optional Light Kit - Location Typical Light Wire Routing - 1010 Typical Light Wire Routing - 1510 LH Wiring LH Wiring RH Wiring RH Wiring Typical Light Bracket Assembly 118011 - Bolt, 1/2” x 1-1/2” GR5 (4) 118756 - Bolt, 1/4” x 1-1/4”...
  • Page 65 4 x 16 ga. - 18’ 129043 - 16 ga. Crimp (8) Green Green 129060 - Plug, 4 Wire (2) White White White White Blue Blue Brown Black Brown Black 3/8” Split Loom 12-15” (2) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -66-...

  • Page 66: Optional Winch Kit

    500920 - Hook Plate Assembly (2) Winch Location Rear View of Cutter Note: Refer to operation and safety instructions found in the operators section of the manual - (pg. 34) Left Wing Layout Right Wing Layout 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -67-...
  • Page 67 118026 - Bolt, 5/8” x 2” GR5 (4) Optional Tow Hitch 501535 - Tow Hitch Kit (Hardware Included) 118729 - Lock Nut, 1/2” GRC - Unitorque (10) 118011 - Bolt, 1/2” x 1-1/2” GR5 (10) 143189 - Rotary Cutter 1010/1510 (15-Nov-2003) -68-...

  • Page 68: Warranty

    3. If parts not made or supplied by Degelman have been used in the connection with the unit, if, in the sole judgement of Degelman such use affects its performance, safety, stability or reliability.

This manual is also suitable for:

1510

Table of Contents