Degelman shuttlekart 1150 Operator's & Parts Manual
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Degelman shuttlekart 1150 Operator's & Parts Manual

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OPERATOR & PARTS
MANUAL
142912 v1.2
SHUTTLEKART
D E G E L M A N
I N D U S T R I E S
L P
B O X
8 3 0 - 2 7 2
I N D U S T R I A L
D R I V E ,
1150
R E G I N A ,
S K ,
C A N A D A ,
S 4 P
3 B 1
F A X 3 0 6 . 5 4 3 . 2 1 4 0
P H 3 0 6 . 5 4 3 . 4 4 4 7
1 . 8 0 0 . 6 6 7 . 3 5 4 5
D E G E L M A N . C O M

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Summary of Contents for Degelman shuttlekart 1150

  • Page 1 OPERATOR & PARTS MANUAL 142912 v1.2 SHUTTLEKART D E G E L M A N I N D U S T R I E S B O X 8 3 0 - 2 7 2 I N D U S T R I A L D R I V E , 1150 R E G I N A ,...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS - OPERATORS SECTION Introduction Safety Safety Information Operation Overview / Preparation Hook-Up Loading/Unloading Transporting Cleanout / Storage Service & Maintenance Service Adjustments Repair Troubleshooting Specifications Warranty PARTS SECTION IMPORTANT: D E G E L M A N I N D U S T R I E S B O X 8 3 0 - 2 7 2...

  • Page 5: Introduction

    Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Degelman Dealer if you need assistance, information, or additional copies of the manual. OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout the manual, are as seen from the tractor drivers’...

  • Page 6: Safety

    CAUTION: Indicates a potentially hazardous situation CAUTION that, if not avoided, MAY result in minor or moderate injury if proper practices are not taken, or, serves as a reminder to follow appropriate safety practices. 142912 - Shuttlekart 1150 (21-June-2022)
  • Page 7 GENERAL SAFETY YOU are responsible for the safe operation and 1. Read and understand the Operator’s ® maintenance of your Degelman Shuttlekart Manual and all safety signs before YOU must ensure that you and anyone else who operating, maintaining or adjusting ®...
  • Page 8 9. Clean all reflectors, lights and the SMV sign 7. Always relieve pressure before disconnecting or before transporting on a highway or public working on hydraulic system. road. Be sure to check with local highway authorities and comply with their lighting requirements. 142912 - Shuttlekart 1150 (21-June-2022)
  • Page 9 2. Do not attempt to mount a tire unless you have the proper equipment and experience to do the job. 3. Have a qualified tire dealer or repair service- man perform required tire maintenance. 142912 - Shuttlekart 1150 (21-June-2022)
  • Page 10 CAUTION - PINCHING DANGER caution around Danger exists of moving auger pinching in the components. following areas: Folding Auger, Flow Control Gate. Clear area of all bystanders while unfolding auger and setting flow control gate. 142912 - Shuttlekart 1150 (21-June-2022)
  • Page 11 Safety SAFETY SIGN-OFF FORM Degelman follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating ® and/or maintaining the Degelman Shuttlekart must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual.

  • Page 12: Operation

    1. Grain Tank 2. Viewing Window 3. Auger Pivot Cylinder 4. Auger Fold Cylinder 5. Auger Transition Box 6. Pivoting Auger 7. Auger Spout 8. Flow Control Cylinder 9. Flow Control Gate 10. Horizontal Auger 142912 - Shuttlekart 1150 (21-June-2022)
  • Page 13 8. Inspect all hydraulic lines, hoses, fittings and couplers for tightness. Tighten if there are leaks. Use a clean cloth to wipe any accumulated dirt from the couplers before connecting to the trac- tor’s hydraulic system. 142912 - Shuttlekart 1150 (21-June-2022)

  • Page 14: Hook-Up

    • Be sure to match the pressure and return line to one valve bank. 9. Raise the hitch jack and rotate it 90º to place in its stowed position. 10. When unhooking from the tractor, reverse the above procedure. 142912 - Shuttlekart 1150 (21-June-2022) -10-...

  • Page 15: Loading/Unloading

    There should be an distinctly audible "click" of steel on steel as unfolding finishes. 3. If the lock plate does not click or the click is barely audible, you will need to adjust the turnbuckle jack. - See Adjustments Section. 142912 - Shuttlekart 1150 (21-June-2022) -11-...
  • Page 16 To avoid damage to the Shuttlekar and unloading auger, do not drive or transport with a fully loaded unloading auger. Always close flow control gate and allow auger to clean out if stopping auger during unloading. 142912 - Shuttlekart 1150 (21-June-2022) -12-...

  • Page 17: Transporting

    To avoid damage to the Shuttlekar and unloading auger, do not drive or transport with a fully loaded unloading auger. Always close flow control gate and allow auger to clean out if stopping auger during unloading. 142912 - Shuttlekart 1150 (21-June-2022) -13-...

  • Page 18: Cleanout / Storage

    It is locked into place by the 3/8" x 1-¼" bolt shown. NOTE: Be sure to replace 3/8" bolt firmly after cleanout has been completed. 142912 - Shuttlekart 1150 (21-June-2022) -14-...
  • Page 19 6. Oil the exposed rams on the hydraulic cylinder to prevent rusting. 7. Open cleanouts to allow any moisture to escape and prevent freezing over winter. 8. Select an area that is dry, level and free of debris. 142912 - Shuttlekart 1150 (21-June-2022) -15-...

  • Page 20: Service & Maintenance

    5. Inject grease until you see grease being - Pivot Auger - top and bottom expelled from the bearing or bushing areas. - PTO Bearing by hitch • Grease Folding Auger Hinge Pin and components 142912 - Shuttlekart 1150 (21-June-2022) -16-...

  • Page 21: Adjustments

    Nut is tightened when finished. NOTE: It may only be necessary to adjust the cleanout door a small amount. A quarter to half turn of the threaded rod assembly at a time will likely be sufficient. 142912 - Shuttlekart 1150 (21-June-2022) -17-...
  • Page 22 Place one wrench on the connector body and with the second tighten the swivel nut to the torque shown. * The torque values shown are based on lubricated connections as in reassembly. METRIC TOROUE SPECIFICATIONS 142912 - Shuttlekart 1150 (21-June-2022) -18-...

  • Page 23: Repair

    6. Install new seals and replace damaged parts with new components. COMMON DEGELMAN CYLINDER COMPONENTS Lock Barrel Piston Lock Ring O-ring Assembly O-ring Piston Wear Seals Ring (5 part) Rod Wiper Seal Seal Flat Assembly Washer Shoulder Bolt 142912 - Shuttlekart 1150 (21-June-2022) -19-...
  • Page 24 10. Pump grease into hub through grease fitting until lubricant can be seen from dust seal. COMMON HUB & SPINDLE COMPONENTS Cotter Dust Dust Cap Seal Gasket Dust Bolt Spindle Slotted Outer Dust Inner Cone Cone 142912 - Shuttlekart 1150 (21-June-2022) -20-...

  • Page 25: Troubleshooting

    Neoprene seal may be worn or missing. Replace as required. Neoprene seal may be Grain escaping through worn or missing. joint in pivot auger. Tighten locking assembly annually. See adjustments. Pivot auger locking assembly too loose. 142912 - Shuttlekart 1150 (21-June-2022) -21-...

  • Page 26: Specifications

    11’-10” 55º (MAX) (3607) 10’-8” (3251) 4’-3” (1301) Auger Spout 6’-4” Extended (1933) 18º (MIN) 2’-7” (790) Fully Raised & Fully Lowered Positions 14’ - 5 ½” (4404) 12’ - 2” (3705) Folded/Transport Position 142912 - Shuttlekart 1150 (21-June-2022) -22-...
  • Page 27 • Heavy Duty Roll-Up Tarp Package. • Integral frame/axle design. • Fold-Away Ladder. • 4" x 10" x 3/8W frame material. • Lighting Package. • Heavy Duty Jack. • Optional Weigh Scales Package. • Self-adjusting chain tighteners. 142912 - Shuttlekart 1150 (21-June-2022) -23-...

  • Page 28: Warranty

    Re-torque of fastening hardware, Hydraulic fluid purities, drive train alignments, and clutch operation) 3. If parts not made or supplied by Degelman have been used in the connection with the unit, if, in the sole judgement of Degelman such use affects its performance, safety, stability or reliability.
  • Page 29 It is the retail customer’s responsibility to deliver the product to the authorized Degelman dealer, from whom he purchased it, for service or replacement of defective parts, which are covered by warranty. Repairs to be submitted for warranty consideration must be made within forty-five days of failure.

  • Page 31: Parts Section

    Parts Section TABLE OF CONTENTS - PARTS SECTION Flow control gate components Cleanout components Horizontal auger components 30-31 Unloading auger components 32-34 Driveline / Gearbox components 35-39 Hydraulic components Automatic oiler Hydraulic cylinders Electrical wiring 43-45 Other components 46-47 Front hitch components Weigh scales - Optional Roll-up tarp 50-51...
  • Page 32 245894 - Indicator Shaft (1) #100 - 11 link (2) 118503 - Lock washer, 3/8 (1) 245269 -Dial Indicator (1) 118005 - Bolt, 3/8 x 1 UNC (1) 245895 - Gate Assembly (1) 142485 - Decal, Open/Closed (1) 142912 - Shuttlekart 1150 (21-June-2022) -28-...
  • Page 33 245250 - Rod Assembly, Threaded (2) (c/w 245252 - Spacer Nut, 5/8) 245254 - Pin, 5/8 UNC - RH (2) 245900 - Rear Cleanout Door, 80 (1) (c/w 245902 - Seal, 3/8 x 5) 142912 - Shuttlekart 1150 (21-June-2022) -29-...
  • Page 34 1-15/16 (1) 245973 - Tailshaft, 1-15/16 (1) 118407 - Nut, 5/8 UNC (4) 118508 - Lock washer, 5/8 (4) 118026 - Bolt, 5/8 x 2 UNC (4) 245885 - Spacer Bushing, 2-1/4 OD (1) 142912 - Shuttlekart 1150 (21-June-2022) -30-...
  • Page 35 118927 - Bolt, 5/8 x 4-1/2 GR8 UNC (2) 118447 - Lock nut, 5/8 GRC Unitorque (2) 118026 - Bolt, 5/8 x 2 UNC (4) 118407 - Nut, 5/8 UNC (4) 118508 - Lock washer, 5/8 (4) 142912 - Shuttlekart 1150 (21-June-2022) -31-...
  • Page 36 118420 - Lock nut, 1/2 UNC Unitorque (1) 142500 - Decal, Danger - Rotating Auger (1) 142504 - Decal, Warning - Pinching Hazard (1) 142503 - Decal, Warning - Pivoting Auger (1) 142530 - Decal, Important - Fold Auger (1) 142912 - Shuttlekart 1150 (21-June-2022) -32-...
  • Page 37 1/2 x 1-1/2 (2) 118447 - Lock nut, 5/8 118512 - Flat washer, GRC Unitorque (2) 1/2 F436 (2) 118420 - Lock nut, 1/2 UNC Unitorque (2) 118447 - Lock nut, 5/8 GRC Unitorque (2) 142912 - Shuttlekart 1150 (21-June-2022) -33-...
  • Page 38 118005 - Bolt, 3/8 x 1 UNC (1) 117154 - Lock collar, #UEL310-115W3 (1) 118447 - Nut, 3/4 UNC (4) 118509 - Lock washer, 3/4 (4) 245972 - Bushing, Stepped 3 OD (1) 118043 - Bolt, 3/4 x 2 UNC (4) 142912 - Shuttlekart 1150 (21-June-2022) -34-...
  • Page 39 (*122066 - Sprocket, D60B18 - 1-3/4 ) 118422 - Lock nut, 3/4 (1) 118435 - Nut, Jam - 3/4 (1) 245276 - Key, 3/8 x 3/8 x 2 (1) 118539 - Flat washer, 3/4 SAE (1) 142912 - Shuttlekart 1150 (21-June-2022) -35-...
  • Page 40 245910 - Front PTO Bearing Bracket (1) 118014 - Bolt, 1/2 x 2 UNC (4) 118508 - Lock washer, 5/8 (4) 118026 - Bolt, 5/8 x 2 UNC (4) 118407 - Nut, 5/8 UNC (4) 142912 - Shuttlekart 1150 (21-June-2022) -36-...
  • Page 41 131023 - Bearing Cup - #25520 (1) 119451 - Cover Shim (1) 119433 - Cover Plate - Open (1) 118005 - Bolt 3/8 x 1 UNC (8) 119442 - Oil Seal, #CR17678 (1) 119447 - Plug 3/8 NPT (1) 142912 - Shuttlekart 1150 (21-June-2022) -37-...
  • Page 42 119802 - Cross & Bearing Kit - 55R (1) 119803 - Yoke/Shaft Assembly - 55R (1) Shear Bolt 118668 - Bolt, 5/16 x 2 UNC GR8 (1) 118718 - Lock nut, 5/16 UNC Unitorque (1) 142912 - Shuttlekart 1150 (21-June-2022) -38-...
  • Page 43 119404 - Guard repair kit (1) 119837 - Yoke/Bar Assembly - 55R (1) 119801 - Cross & Bearing Kit - 55R (1) 119836 - Yoke, 1-3/4 - 20 Spline QD (1) 119835 - Spring lock repair kit (1) 142912 - Shuttlekart 1150 (21-June-2022) -39-...
  • Page 44 3/4 ORB M (6) 141581 - Coupler, Tip - 3/4 ORB (6) 118718 - Lock nut, 5/16 UNC (11) 650256 - Hose clip - 2 hose (4) 660747 - Hose clip - 4 hose (11) Detail-02 142912 - Shuttlekart 1150 (21-June-2022) -40-...
  • Page 45 118433 - Nut, 1/2 UNF (2) (245720 - Bracket, brush mount - models with serial #1295 or earlier) 245370 - Brush, oil dispensing - c/w nut (2) 245366 - Tube, 1/4 x 3-1/2 (1) 142912 - Shuttlekart 1150 (21-June-2022) -41-...
  • Page 46 122085 - Rod & Clevis (1) 122800 - Seal Kit (1) 118930 - Pin, 1 x 2-13/16 (2) 118924 - Flat Washer .59 ID x .9 OD (2) 118796 - Shoulder Bolt, 1/2 GR8 UNC (2) 142912 - Shuttlekart 1150 (21-June-2022) -42-...
  • Page 47 129035 - Terminal strip, 5 connection (1) 118717 - Lock nut, electrical - 1/2 NPT (6) 118715 - Flat washer, #10 S.S. (2) 118714 - Lock nut, Nylon #10-24 S.S. (2) 245303 - Junction Box, c/w cover, screws, seal (1) 142912 - Shuttlekart 1150 (21-June-2022) -43-...
  • Page 48 Tail Light - RH Tail Light - LH Clearance Clearance RH - Clearance Light Light - RH Light - LH LH - Tail Light Junction Box Auger Light Socket Plug 7 Pole Junction Box Wire Routing 142912 - Shuttlekart 1150 (21-June-2022) -44-...
  • Page 49 CONNECTING WIRES Assembly -7 pole 20ft (1) Mate appropriate colour wires to socket receptacles & tighten screws 245291 - Cable, 7 wire -14ga x 20 ft (1) 129027 - Socket plug, 7 pole (1) 142912 - Shuttlekart 1150 (21-June-2022) -45-...
  • Page 50 118420 - Lock nut, 1/2 GRC Unitorque (1) 245946 - Support arm (1) 118594 - Lock pin (1) 118405 - Nut, 1/2 UNC (1) 118504 - Lock washer, 1/2 (1) 129048 - Amber light - Flex base (1) 142912 - Shuttlekart 1150 (21-June-2022) -46-...
  • Page 51 142486 - Shuttlekart Logo (2) 142901 - 1150, Model number (2) 142902 - Gradient Shade - Lighter (2) 142903 - Gradient Shade - Darker (2) 142156 - Slow Moving Vehicle (1) 142008 - Degelman Decal (2) 142912 - Shuttlekart 1150 (21-June-2022) -47-...
  • Page 52 OD & ID and hitch tongue bushing ID) IMPORTANT Ensure proper assembly of Do NOT use rear hole. hitch weigh bar. Warranty is void if installed incorrectly. Bushing is flush with end. 142912 - Shuttlekart 1150 (21-June-2022) -48-...
  • Page 53 - 4 Port/5 Pin (1) (Note: It does not matter which port 118123 - Bolt, 1/4 x 1 UNC (2) the wires are connected to) 118533 - Lock washer, 1/4 (2) 118402 - Nut, 1/4 UNC (2) 142912 - Shuttlekart 1150 (21-June-2022) -49-...
  • Page 54 1/4 x 1 (16) moulding (ft) tube lifter (1) 0001-014131 - Hood, Front - c/w lag 0105-000203 - Bolt, screws & moulding (1) 3/8 x 1-1/4 (2) 0106-000005 - Lag screw, 1/4 x 1 (20) 142912 - Shuttlekart 1150 (21-June-2022) -50-...
  • Page 55 0001-030004 - Crank lock (1) 0113-000005 - Retainer, crank lock (1) 0101-001002 - Flat washer, 3/8 (2) 0101-001002 - Flat washer, 3/8 (1) 0100-001102 - Lock nut, 3/8 (1) 0105-000203 - Bolt, 3/8 x 1-1/4 (1) 142912 - Shuttlekart 1150 (21-June-2022) -51-...
  • Page 56 Assembly (1) with 131550 Hub/Spindle assembly. 131570 - Wheel Assembly 131571 - TIRE, ANS VA35.5L-32 20 Ply (1) 131572 - RIM, DW31x32-10H (1) 127015 - Valve Stem TR618A (1) 142912 - Shuttlekart 1150 (21-June-2022) -52- © 2022 Degelman Industries LP...

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