Degelman REV1500 Operator's & Parts Manual
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Degelman REV1500 Operator's & Parts Manual

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D E G E L M A N
I N D U S T R I E S
B O X
8 3 0 - 2 7 2
I N D U S T R I A L
R E G I N A ,
S K ,
C A N A D A ,
F A X 3 0 6 . 5 4 3 . 2 1 4 0
P H 3 0 6 . 5 4 3 . 4 4 4 7
1 . 8 0 0 . 6 6 7 . 3 5 4 5
D E G E L M A N . C O M
L T D.
D R I V E ,
S 4 P
3 B 1
OPERATOR &
PARTS MANUAL
143292 v1.6
REV1500/1000
ROTARY CUTTER

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Summary of Contents for Degelman REV1500

  • Page 1 OPERATOR & PARTS MANUAL 143292 v1.6 REV1500/1000 D E G E L M A N I N D U S T R I E S L T D. B O X 8 3 0 - 2 7 2 I N D U S T R I A L...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introduction Safety How To Set Your Tractor How To Hook-Up Your Cutter Cutter Preparation How To Set Your Cutter How To Operate Your Cutter Transporting Troubleshooting Maintenance & Service How To Store Your Cutter Parts Index Warranty IMPORTANT: D E G E L M A N I N D U S T R I E S...

  • Page 4: Introduction

    Introduction Welcome Proof of Ownership Degelman is proud to welcome you to our rapidly Serial Number Plate increasing family of high quality and dependable product owners. This product was designed and built specifically for you, the customer. Through our research and with your input and feedback, we present to you our REV1500/1000 Rotary Cutters.
  • Page 5 Transfer to Center/Wing CAT 5 Driveline Protection: Preset Friction Torque Limiters Gearcase Power Rating: Transfer Gearcase: 200 hp - continuous 250 hp - peak Center and Wing Gearcase: 175 hp - continuous 200 hp - peak 143292 - REV1500/1000 Rotary Cutter (30-January-2018)

  • Page 6: Safety

    CAUTION: Indicates a potentially hazardous situation CAUTION that, if not avoided, MAY result in minor or moderate injury if proper practices are not taken, or, serves as a reminder to follow appropriate safety practices. 143292 - REV1500/1000 Rotary Cutter (30-January-2018)
  • Page 7 • Be prepared if a fire starts. • Keep a first aid kit and fire extinguisher handy. • Keep emergency numbers for doctor, hospital, ambulance, and fire department near your phone. Doctor Ambulance Hospital Fire Department 143292 - REV1500/1000 Rotary Cutter (30-January-2018)

  • Page 8: Rev1500/1000 Rotary Cutter (30-January-2018)

    Decal Part # - 142556 - Red Reflector 2” x 9” Decal Part # - 143146 Decal Part # - 143147 Decal Part# - 143127 Decal Part # - 143148 Decal Part # - 143129 Decal Part # - 143171 143292 - REV1500/1000 Rotary Cutter (30-January-2018)
  • Page 9 Caution - 1000 RPM PTO Only 143136 Direction Arrow - Counter-Clockwise 143131 Important - Before Transporting 143167 Direction Arrow - Clockwise 143148 Mower Safety Instructions 22 23 10 or Counterweight decals for REV1000 models (left-hand shown) Front Back 143292 - REV1500/1000 Rotary Cutter (01-March-2018)
  • Page 10 143292 - REV1500/1000 Rotary Cutter (30-January-2018)

  • Page 11: How To Set Your Tractor

    (Please consult your tractor’s operator manual for correct adjustment procedures.) Caution: Rear tires may be damaged if hitch is contacted during turns. Check for tire clearance at hitch uprights when making tight turns. 143292 - REV1500/1000 Rotary Cutter (30-January-2018)

  • Page 12: How To Hook-Up Your Cutter

    10. Install Safety Chain, refer to the 10. Install Safety Chain, refer to the “Installing Safety “Installing Safety Chain” section (pg.10). Chain” section (pg.10). PRECISION HITCH INSTALLATION BOLT PLATED WASHER DRAWBAR TORQUE HARDENED WASHER 600 lb (814 N 143292 - REV1500/1000 Rotary Cutter (30-January-2018)
  • Page 13 Cutter Storage section. contact moving parts. (refer to pg.33) Connecting Lights (optional) 1. Connect cutter light plug into appropriate tractor receptacle. 2. Ensure light cable does not interfere with or contact moving parts. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -10-...

  • Page 14: Cutter Preparation

    60 days. Refer to the “Run-In of the Friction Clutch” on pg.32 of the “Maintenance” Note: Refer to your tractor’s operator’s manual for section in this manual. proper hydraulic flow control adjustment. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -11-...

  • Page 15: How To Set Your Cutter

    DO NOT EXCEED wheel 20 mph (32 km/h) fully extended for about 30-40 seconds. transport speed 4. Repeat this cycle and hold process about 5 times. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -12-...
  • Page 16 10. Tighten jam nuts (A). Important: The tie-bars must be loose in order to properly adjust the deck angle, or possible damage to the threads on the tie-bars could result. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -13-...
  • Page 17 (1) and a location on the wing. Measure and compare height, adjust until the outer wing section (2). required height is reached. 7. Tighten jam nut (A). 8. Repeat same procedure for the other wing. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -14-...

  • Page 18: How To Operate Your Cutter

    Always keep a minimum operating distance overhead obstructions, power lines, or when of 300ft. (100m) away from any bystanders. avoiding obstacles and other foreign debris. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -15-...
  • Page 19 • To avoid tractor and cutter damage, do not turn too walk under wings until wing transport locks are tight and be sure that tractor tires do not contact in place and secured. cutter hitch. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -16-...

  • Page 20: Transporting

    10. Start tractor engine and retract lift cylinder Riders are subject to injury such as being struck carefully to place weight of cutter on lock. by foreign objects and being thrown off the machine. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -17-...
  • Page 21 This will bring the wheels in as far as possible. Note: In order to prepare the cutter for operation again, the reverse of this procedure must be fully completed. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -18-...

  • Page 22: Troubleshooting

    (Avoid cutting too low in rocky or uneven terrain). • For tall, lush or dense vegetation: Cut slightly higher or reduce ground speed to avoid overloading the cutting chamber. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -19-...
  • Page 23 Bent or damaged PTO shaft or CV. Repair or replace as necessary. Bent or damaged Gearbox output shaft. Repair or replace as necessary. Blade mount bent or damaged. Repair or replace as necessary. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -20-...
  • Page 24 Increase cutting height. Cutting too low in rocky conditions. Increase cutting height. Breakage Cutting too low in rocky conditions. Increase cutting height. Cutting with damaged or extremely worn Replace blades. blades. (Refer to “Maintenance” section) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -21-...
  • Page 25 Avoid extremely sharp turns and jackknifing. PTO Driveline Bent Contact with drawbar. Reposition drawbar. (Refer to “How to Set Your Tractor” Section) Driveline too long, bottoms outs when Avoid these conditions. operating through deep gullies. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -22-...

  • Page 26: Maintenance & Service

    Replace or repair any damaged components. • Ensure all guards, shielding, and their components are replaced and secured after service is complete. • Maintain the product safety decals and replace any decals that are damaged, missing or unreadable. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -23-...
  • Page 27 Also a build of wet debris may result in corrosion. • Clear the tiebar channel and pin areas of debris regularly to avoid buildup. Clean Tiebar Channel and Area Regularly 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -24-...
  • Page 28 Torque to 180-200 lb . ft. • Retorque hitch tongue pivot bolt to 75 lb . ft. If too tight or too loose it could cause excessive wear. Hitch Tongue Pivot Torque to 75 lb . ft 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -25-...
  • Page 29 & bearing. • Disassemble precision hitch components • Inspect walking axle spacer and bearings. (if applicable), clean, inspect, and reassemble. Replace if worn. Remove spacers, turn 180° (to change wear surface), and replace. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -26-...
  • Page 30 • When changing blades with only one person you may wish to support the blade and hex bolt from below to make it easier to tighten the blade locknut from above. Nut Access Hole Support Bolt & Blade 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -27-...
  • Page 31 195 (265) 190 (255) 270 (365) 265 (360) 380 (515) 365 (495) 520 (705) 460 (625) 660 (895) 675 (915) 970 (1315) 915 (1240) 1310 (1780) 1250 (1695) 1785 (2420) 1600 (2175) 2290 (3110) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -28-...
  • Page 32 7. Remove plastic removal ring from the cylinder internal tube groove tube. is fully exposed. This will also move the internal wire ring into its removal position. Inner Ring Outer Wire Ring Internal Groove (Removed) v1.0 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -29-...
  • Page 33 Note: Make sure the cam of the band clamp is c) Install External not overtop of the gap in the ring. Wire Ring Inner Ring External Ring 18. Before using the cylinder, ensure that you double check your work. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -30-...
  • Page 34 6. Torque cylinder end cap to 440 lb.ft (600 N.m). end cap to align ports. 7. Tighten Set Screw on end cap to 6 lb.ft (8 N.m). 7. Tighten Locking Ring against end cap using a punch and hammer. 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -31-...
  • Page 35 Long Bolt Compression Plate Spring Disc Yoke & Hub Pressure Plate Friction Disc Separator Plate *IMPORTANT* Assemble small diameter Friction Disc (I.D.) of spring against Housing fins of pressure plate. Short Bolt 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -32-...

  • Page 36: How To Store Your Cutter

    7. If any major components have been replaced, make 2. Paint all parts where necessary. sure they run properly. Note: Degelman Yellow Aerosol paint (#133044) is available, ask your dealer. 3. Put cutter in a dry place. 4. Follow procedures in the Maintenance section to fully lubricate the machine.

  • Page 37: Parts

    55-64. available) (pg. 39) Counterweight - REV1000 General Assembly information above is identical for both the REV1500 and the REV1000 with the exception of the counterweight that replaces either the left or right wing. 503570 - Counterweight Wing 118456 - Lock Nut, 1”...
  • Page 38 118024 - Bolt, 5/8” x 1-1/2” UNC (1) 118514 - Washer, 5/8” (1) 143111 - Hose Holder (1) 118447 - Lock Nut, 5/8” UNC Unitorque (1) 117129 - Bushing, 1-1/2”OD x 3/4” (2) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -35-...
  • Page 39 118729 - Lock Nut, 1/2” UNC GRC Unitorque (5) 500331 - Bolt, 1-1/4” x 9” UNF GR8 (1) 503520 - Wing Frame Assembly - RH (shown) (1) (c/w Grease Fitting) 503521 - Wing Frame Assembly - LH (opposite configuration) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -36-...
  • Page 40 503194 - Bushing, 1-3/4” x 3/8” x 2-3/4” (2) 131020 - Flat Washer, 1” SAE (2) 118426 - Nut, 1” UNF GR5 (4) 503195 - Machined Shaft, 2” x 2-7/8” (2) 118966 - Roll Pin, 5/16” x 1-3/4” (2) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -37-...
  • Page 41 118144 - Bolt, 5/16 x 1-1/2 UNC (2) Counter Clockwise 170251 - 1000 RPM 117414 - Lock Nut, 3/4” UNC GRC (6) 170259 - 540 RPM 118775 - Flat Washer, 3/4” F436 (6) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -38-...
  • Page 42 118417 - Lock Nut, 3/8” UNC GR5 (2) 503557 - Bushing, 2-1/2 OD x 2 (2) Hub & Spindle Assembly (2) 117454 - Bolt,1-1/4” x 8“ UNF GR8 (see detail on page 41) 143292 - REV1500/1000 Rotary Cutter (08-March-2018) -39-...
  • Page 43 118417 - Lock Nut, 3/8” UNC GR5 (2) 503560 - Bearing, Tapered - Cup & Cone (2) 503559 - Dust Seal (2) 503558 - Retaining Ring, Internal 3.5” (2) 503557 - Bushing, 2-1/2 OD x 2 (2) 143292 - REV1500/1000 Rotary Cutter (08 -March-2018) -40-...
  • Page 44 Note curvature of laminated Movement of sections Cutter Place flat side of lug nut against wheel NOTE: Torque Lug Nuts to 70-75 lb.ft (100 N.m) DO NOT EXCEED 20 mph (32 km/h) transport speed 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -41-...
  • Page 45 501028 - Blade, 5” Counter Clockwise High Suction - Twist High Suction - Twist 501541 - Shredder Blade Kit 501013 - Shredder Blade (2) 117417 - Blade Lock Nut (Tapered) (2) 117475 - Shredder Bolt (2) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -42-...
  • Page 46 122202 - Barrel, 3” x 12” 118930 - Pin, - 1” x 2-13/16” 122523 - Seal Kit 118924 - Flat Washer - .591” ID x .905” OD 118796 - Bolt, Shoulder - 1/2” UNC 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -43-...
  • Page 47 122995 - Seal Kit (unitised piston model) 118924 - Flat Washer - .591” ID x .905” OD 122857 - Seal Kit (for previous 118796 - Bolt, Shoulder - 1/2” UNC 5 part piston model) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -44-...
  • Page 48 141609 - Orifice 141504 - Elbow, 90° (2) 126508 - Hose, 141615 - Cap 3/8 x 183” 123660 - Wing Lift Cylinder (2) (3” x 12”x 1-1/2”) 141504 - Elbow, 90° (Replaces Filter Vent) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -45-...
  • Page 49 126508 - Hose, 3/8 x 183” 141504 - Elbow, 90° (Replaces Filter Vent) 141504 - Elbow, 90° (2) 122859 - Vent, Filter (2) 123660 - Wing Lift Cylinder (2) (3” x 12”x 1-1/2”) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -46-...
  • Page 50 160235 - Torque Limiter, - Wing pg.53 1700 N m (15000 in lbs) - (2) Note: The direction of rotation of the outer drivelines (B) is opposite to the front and center driveline rotation (A). 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -47-...
  • Page 51 119883 - Nylon Repair Kit - (1) 119297 - Safety Sign (not shown) - (1) 118031 - Bolt, 5/8 x 3 UNC GR8 - (1) 118447 - Lock nut, 5/8 UNC - (1) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -48-...
  • Page 52 119883 - Nylon Repair Kit - (1) 119297 - Safety Sign (not shown) - (1) 118031 - Bolt, 5/8 x 3 UNC GR8 - (1) 118447 - Lock nut, 5/8 UNC - (1) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -49-...
  • Page 53 119883 - Nylon Repair Kit - (1) 119297 - Safety Sign (not shown) - (1) 118031 - Bolt, 5/8 x 3 UNC GR8 - (1) 118447 - Lock nut, 5/8 UNC - (1) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -50-...
  • Page 54 119883 - Nylon Repair Kit - (1) 119297 - Safety Sign (not shown) - (1) 118031 - Bolt, 5/8 x 3 UNC GR8 - (1) 118447 - Lock nut, 5/8 UNC - (1) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -51-...
  • Page 55 119883 - Nylon Repair Kit - (1) 119297 - Safety Sign (not shown) - (1) 118031 - Bolt, 5/8 x 3 UNC GR8 - (1) 118447 - Lock nut, 5/8 UNC - (1) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -52-...
  • Page 56 119375 - Friction Disc - (2) 119376 - Separator Plate - (1) 160239 - Clutch Housing - (1) 118427 - Nut, 5/16 - (6) 160238 - Bolt, M10 x 1.5 x 25 CL10.9 - (4) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -53-...
  • Page 57 119375 - Friction Disc - (2) 119376 - Separator Plate - (1) 160239 - Clutch Housing - (1) 118427 - Nut, 5/16 - (6) 160238 - Bolt, M10 x 1.5 x 25 CL10.9 - (4) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -54-...
  • Page 58 170253 - Gearbox (1:1) 540 RPM PTO pg.61 170261 - Gearbox (1:1.833) Center Gearbox Against Traffic 1000 RPM PTO pg.64 170251 - Gearbox (1:1) 540 RPM PTO pg.63 170259 - Gearbox (1:1.833) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -55-...
  • Page 59 119366 - Cone, Bearing - Timken #LM603049 - (01) 170233 - Shaft, Input 1.75 - 20 - (01) 119367 - Cup, Bearing - Timken #LM603014- (01) 170247 - Plug, Pressure Relief/Oil Level (01) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -56-...
  • Page 60 170271 - Output Shield - (01) 170266 - Slotted Nut, M36 x 6 - (01) 170224 - Cotter Pin, 6.3 x 60 - (01) 170268 - O-Ring, 119 - (02) 170267 - Oil Sight Glass - (01) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -57-...
  • Page 61 170271 - Output Shield - (01) 170266 - Slotted Nut, M36 x 6 - (01) 170224 - Cotter Pin, 6.3 x 60 - (01) 170268 - O-Ring, 119 - (02) 170267 - Oil Sight Glass - (01) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -58-...
  • Page 62 170271 - Output Shield - (01) 170266 - Slotted Nut, M36 x 6 - (01) 170224 - Cotter Pin, 6.3 x 60 - (01) 170268 - O-Ring, 119 - (02) 170267 - Oil Sight Glass - (01) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -59-...
  • Page 63 170271 - Output Shield - (01) 170266 - Slotted Nut, M36 x 6 - (01) 170224 - Cotter Pin, 6.3 x 60 - (01) 170268 - O-Ring, 119 - (02) 170267 - Oil Sight Glass - (01) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -60-...
  • Page 64 170271 - Output Shield - (01) 170266 - Slotted Nut, M36 x 6 - (01) 170224 - Cotter Pin, 6.3 x 60 - (01) 170268 - O-Ring, 119 - (02) 170267 - Oil Sight Glass - (01) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -61-...
  • Page 65 170271 - Output Shield - (01) 170266 - Slotted Nut, M36 x 6 - (01) 170224 - Cotter Pin, 6.3 x 60 - (01) 170268 - O-Ring, 119 - (02) 170267 - Oil Sight Glass - (01) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -62-...
  • Page 66 170271 - Output Shield - (01) 170266 - Slotted Nut, M36 x 6 - (01) 170224 - Cotter Pin, 6.3 x 60 - (01) 170268 - O-Ring, 119 - (02) 170267 - Oil Sight Glass - (01) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -63-...
  • Page 67 170271 - Output Shield - (01) 170266 - Slotted Nut, M36 x 6 - (01) 170224 - Cotter Pin, 6.3 x 60 - (01) 170268 - O-Ring, 119 - (02) 170267 - Oil Sight Glass - (01) 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -64-...
  • Page 68 1/2 F436 (2) 118729 - Lock Nut, 1/2” UNC GRC - Unitorque (2) 131528 - Tapered Bearing, Race (2) 500330 - Bolt,1-1/4 X 7-1/2 UNF 131529 - Tapered Bearing, Cone (2) c/w Grease Fitting 143292 - REV1500/1000 Rotary Cutter (30-January-2018) -65-...
  • Page 69 *Note: Short & Long wire extentions must 129125 - RH Light, LED - 4 Wire (1) be unplugged & switched at the junction for proper routing (LH wing configuration). 143292 - REV1500/1000 Rotary Cutter (04-February-2019) -66-...
  • Page 70 *Note: Short & Long wire extentions must 129125 - RH Light, LED - 4 Wire (1) be unplugged & switched at the junction for proper routing (LH wing configuration). 143292 - REV1500/1000 Rotary Cutter (04-February-2019) -67-...
  • Page 71 LH Wiring RH Wiring 503186 - Light Mounting Bracket (1) 129043 - 16 ga. Crimp (8) 129060 - Plug, Green Green 4 Wire (2) White White White White Blue Blue Brown Black Brown Black 143292 - REV1500/1000 Rotary Cutter (04-February-2019) -68-...

  • Page 72: Index

    - Optional Toolbox or Tow Hitch....65 - Making Turns ........16 - Light Components........66 8. Transporting 14. Index............69 - Safe Transport Procedures ......17 - Preparing Cutter for Transport ....17 15. Warranty..........70 - Restricted Transport Width ......18 143292 - REV1500/1000 Rotary Cutter (04-February-2019) -69-...

  • Page 73: Warranty

    3. If parts not made or supplied by Degelman have been used in the connection with the unit, if, in the sole judgement of Degelman such use affects its performance, safety, stability or reliability.

This manual is also suitable for:

Rev1000

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