Krone 1140045 Manuals

Manuals and User Guides for Krone 1140045. We have 1 Krone 1140045 manual available for free PDF download: Original Operating Instructions

Krone 1140045 Original Operating Instructions (404 pages)

Large square baler

Brand: Krone | Category: Farm Equipment | Size: 30 MB

Table of Contents
4
Information on this Document
12
Validity
12
Significance of the Document
12
Re-Ordering
12
Applicable Documents
12
Target Group of this Document
12
Figures
13
Conversion Table
16
Safety
18
Intended Use
18
Reasonably Foreseeable Misuse
18
Service Life of the Machine
19
Basic Safety Instructions
19
Importance of Operating Instructions
19
Personnel Qualification of the Operating Personnel
19
Personnel Qualification of the Technicians
20
Children in Danger
20
Connecting the Machine
20
Structural Modifications on the Machine
20
Additional Equipment and Spare Parts
20
Jobs on the Machine
21
Operational Safety: Technically Sound Condition
21
Danger Zones
22
Ensuring Functionality of Safety Devices
24
Personal Protective Equipment
24
Safety Sign on the Machine
25
Road Safety
25
Parking the Machine Safely
26
Consumables
26
Dangers Arising from Environment
27
Sources of Danger on the Machine
28
Dangers in Connection with Certain Activities: Climbing up and down
29
Dangers in Connection with Certain Activities: Working on the Machine
29
Dangers in Connection with Certain Activities: Working on Wheels and Tyres
31
Behaviour in Dangerous Situations and in Case of Accidents
31
Safety Routines
31
Shutting down and Safeguarding the Machine
31
Securing Raised Machine and Machine Parts against Lowering
32
Carrying out Oil Level Check and Oil and Filter Element Changes Safely
32
Running Actuator Test
33
Safety Sign on the Machine
33
Information Signs on the Machine
43
Safety Equipment
52
SMV Emblem
54
Data Memory
55
Machine Description
56
Machine Overview
56
Labelling
63
Baling Process
64
Compressing a Big Bale
65
Overview of the Drives
65
Main Drive
65
Overload Protection on the Machine
67
Description of Pick-Up Functions
69
Description of Functions of Crop Press Roller Unit
70
Description of Cutting Unit Functions
70
Description of Twine Box Functions
70
Twine Feed - Operating Description
71
Description of Functions of Electric Twine Empty Display for Lower Twine
72
Function Description of Upper Twine Motion Indicator
73
Description of Functions of Electric Knotter Monitoring
73
Tying Cycle - Operating Description
74
Description of Bale Ejector/Bale Chute Functions
75
Description of Compressed Air Reservoir Functions
75
Description of Functions of Central Lubrication System
76
Description of Hydraulic System Functions
77
Description of Bale Brake Functions
77
Technical Data
78
Dimensions
78
Weights
78
Technically Permitted Maximum Speed (Road Travel)
78
Airborne Noise Emission
78
Ambient Temperature
79
Tyres
79
Safety Chain
79
Universal Shaft
79
Bale Dimensions
79
Twine Wrapping and Tying Material
80
Requirements for Tractor - Power
80
Tractor Requirements - Hydraulics
80
Requirements for the Tractor - Electrics
80
Requirements for Tractor - Brake System
80
Consumables
81
Oils
81
Lubricating Grease
82
Silage Additives
82
Operating and Display Elements
83
Hydraulic Control Units of the Tractor
83
Bale Chute Keypad
83
Blade Cassette Keypad
86
Initial Operation
89
Scope of Delivery
89
Checklist for Initial Operation
91
Drawbar Eyes
92
Mounting the Drawbar Eye, Except for Cuna Drawbar Eye
93
Laying the Central Lubrication Line, Except the Cuna Drawbar Eye
94
Laying the Central Lubrication Line Inwards
94
Laying Central Lubrication Line to the Front Part of the Drawbar, Except the Cuna Drawbar Eye
94
Cuna Drawbar Eye (Only for Italy)
97
Mounting Cuna Drawbar Eye (Only for Italy)
97
Laying Central Lubrication Line, Cuna Drawbar Eye
97
Laying the Central Lubrication Line Inwards
98
Laying Central Lubrication Line to the Front Part of the Drawbar, Cuna Drawbar Eye
98
Adjusting the Drawbar Height
100
Gelenkwelle Anpassen [Walterscheid]
102
Check the Angle of the Universally-Jointed Drive Shaft
109
Drive Train: Adjusting Height
109
Adapting Hydraulic System
110
Setting the Bale Chute
111
Mounting Fire Extinguisher
112
Start-Up
113
Connecting the Machine to the Tractor
114
Installing Universal Shaft
115
Connecting the Hydraulic Hoses
117
Connecting Hydraulic Brake (Export)
119
Connecting/Disconnecting Compressed Air Connections for the Compressed Air Brake
119
Connecting the Road Lighting
120
Connecting KRONE Terminal DS 500
121
Connecting the KRONE ISOBUS Terminal (CCI 800, CCI 1200)
123
Connecting Foreign ISOBUS Terminal
125
Connecting Joystick
125
Connecting the Camera to the KRONE ISOBUS Terminal CCI 800 or CCI 1200
128
Mounting the Safety Chain
128
Operation
130
Preparation for Baling Process
130
Applying/Releasing Flywheel Brake
131
Operate Twine Boxes
132
Operating the Twine Boxes Via the Terminal
132
Lowering the Twine Boxes
132
Raising the Twine Boxes
133
Swivelling Twine Boxes up
133
Swivelling Twine Boxes down
133
Operating the Twine Boxes Via the Bale Chute Keypad
134
Lowering the Twine Box Via the Bale Chute Keypad
134
Swivelling up the Twine Box Via the Bale Chute Keypad
134
Swivelling the Twine Box Hood Up/Down
135
Securing/Releasing Knotter Shaft
135
Securing the Lower Spools of Twine
136
Connecting Spools of Twine with each Other
136
Threading the Lower Twines on the Left Machine Side
141
Threading the Lower Twines on the Right Machine Side
144
Threading the Upper Twine on the Left Machine Side
147
Threading the Upper Twine on the Right Machine Side
150
Pick-Up
152
Locking/Releasing Pick-Up Via Stop Cock
152
Moving Pick-Up into Transport/Working Position
152
Lifting/Lowering the Bale Chute
153
Lifting/Lowering the Bale Chute Via the Bale Chute Keypad
153
Raising/Lowering the Bale Chute Via the Terminal
154
Lower the Bale Chute
155
Lift Bale Chute
155
Swivel the Blades In/Out Via the Blade Cassette Keypad
155
Lifting / Lowering the Blade Cassette Via the Keypad
156
Operating the Bale Ejector
158
Coupling/Uncoupling the Bale Ejector
159
Operating the Bale Ejector Via the Bale Chute Keypad
160
Operating the Bale Ejector Via the Terminal
161
Operating the Support Jack
163
Locking/Releasing Hydraulic Support Jack Using the Stop Cock
165
Releasing/Applying the Parking Brake
165
Folding Down/Up the Ladder
166
Fitting Wheel Chocks
167
Initiate the Tying Process Manually
167
Finishing the Tying Process Manually
168
Switching Working Lights on and off Via the Bale Chute Keypad
168
Operating the Working Lights Via the Terminal
169
Switching on All Working Lights
171
Switching off All Working Lights
171
Working Lights - Switching Working Lights On/Off
171
Working Lights - Switching Maintenance Lighting On/Off
171
Working Lights - Switching Rear Lighting On/Off
172
Working Light - Switching Side Hood Lighting On/Off
172
Switching the Warning Beacon On/Off
173
Removing/Mounting the Safety Device Which Prevents Unauthorised Use
174
Operation of Machine Without Bale Chute
174
Overriding "Silage Additives Dosing" Mode
175
KRONE ISOBUS Terminal (CCI 800, CCI 1200)
176
Touchable Display
176
Switching Terminal On/Off
177
Design of Display
178
Design of the KRONE Machine Application
178
Touchable Display
180
Design DS 500
181
Foreign ISOBUS Terminal
183
Varying Functions to KRONE ISOBUS Terminal
183
Acoustic Signals
183
Terminal - Machine Functions
184
Status Line
184
Keys
185
Displays on the Working Screen
193
Displays on the Information Bar
195
ISOBUS Shortcut Button (ISB)
197
Selecting Working Screens
199
Automatic Call of the Road Travel Screen
200
Changing to Automatic Mode
200
Changing to Manual Mode
200
Switching the Warning Beacon On/Off
200
Switching on All Working Lights
201
Switching off All Working Lights
201
Working Lights - Switching Working Lights On/Off
201
Working Lights - Switching Maintenance Lighting On/Off
202
Working Lights - Switching Rear Lighting On/Off
202
Working Light - Switching Side Hood Lighting On/Off
203
Releasing/Locking Self-Steering Axle
203
Operating the Starter Aid/Intake
204
Switching on Starter Aid
204
Switching off Starter Aid
204
Reversing Intake
205
Starting Intake
205
Stopping Intake
205
Opening/Closing Bale Channel Flaps
206
Operating the Bale Chute
206
Lower the Bale Chute
207
Lift Bale Chute
207
Automatic Bale Ejection
207
Selecting "Counter/Detail Counter" Menu
209
Selecting a Menu Level
209
Operating the Knotter
209
Trigger Knotter
210
Reset Bale Length to Zero
210
Operating the Blade Cassette/Blade
210
Lifting the Blade Cassette
210
Lowering the Blade Cassette
211
Swivelling in Blades
211
Swivelling out Blades
211
Starting Intake
211
Operating Twine Boxes
212
Lowering the Twine Boxes
212
Raising the Twine Boxes
212
Swivelling Twine Boxes up
212
Swivelling Twine Boxes down
213
Setting the Target Bale Channel Flap Pressure (Manual Mode)
213
Setting Target Baling Force (Automatic Mode)
214
Setting Target Bale Length
214
Operating Machine Via Joystick
215
Auxiliary Functions (AUX)
215
Auxiliary Configuration of a Joystick
216
Terminal - Menus
218
Menu Structure
218
Recurrent Icons
221
Bring up Menu Level
222
Selecting a Menu
223
Changing Value
223
Changing Mode
225
Menu 1 "Knotter
225
Menu 1-1 "Correction Value for Bale Length
226
Menu 1-2 "Knotter Signal
226
Menu 1-3 "Knotter Monitoring
227
Menu 1-4 "Blowing Interval Knotter Cleaning
228
Menu 1-5 "Duration of Cleaning Operation
229
Menu 2 "Sensitivity of Direction Display
230
Menu 3 "Central Lubrication
230
Menu 4 "Weighing Device
231
Menu 5 "Moisture Measurement
233
Menu 5-1 "Error Message for Moisture Measurement
234
Menu 5-2 "Correction Value for Moisture Measurement
235
Menu 5-3 "Select Internal / External Moisture Measurement
236
Menu 7 "Packer
237
Menu 7-1 "Packer Filling
237
14.12.1.1 Selecting "Automatic Packer" Mode
238
14.12.1.2 Setting "Packer 1:1" Mode
239
14.12.1.3 "Packer Test" Submenu
240
Menu 7-2 "Calibrate Sensing Rake
241
Menu 8 "Self-Steering Axle
242
Setting the Speed for Blocking the Self-Steering Axle
243
Menu 10 "Blade Cassette
244
Menu 10-1 "Blowing Interval Blade Cassette Cleaning
245
Menu 10-2 "Calibrating Blade Cassette
246
Menu 10-3 "Activating/Deactivating Blade Cassette
249
Menu 10-4 "Manual Blade Cassette Cleaning
250
Menu 10-5 "Activate/Deactivate Automatic Raising/Lowering of Blade Cassette
251
Menu 11 "Setting the Minimum Baling Flap Pressure
252
Menu 12 "Silage Additives Unit
253
Menu 12-1 "Silage Additives Tank
254
Menu 12-2 "Silage Additives Dosing
255
14.16.2.1 Setting the "Silage Additives Dosing by Time" Mode
256
14.16.2.2 Setting the "Silage Additives Dosing by Weight" Mode
257
14.16.2.3 Setting the "Silage Additives Dosing by Degree of Moisture" Mode
259
14.16.2.4 Setting the "Silage Additives Dosing Continuous Operation" Mode
261
Menu 13 "Counters
263
Menu 13-1 "Customer Counter
263
14.17.1.1 Detail Counter
265
Menu 13-2 "Total Counter
267
Menu 14 "ISOBUS
269
Menu 14-2 "Driving Speed/Direction of Travel Diagnostics
270
Menu 14-3 "Configuring Main Window
271
Menu 14-4 "Set Background Colour
273
Menu 14-5 "KRONE Smartconnect
273
Menu 14-9 "Switching between the Terminals
274
Menu 14-11 "Task Controller
274
Menu 14-12 "Data Logger
275
Menu 15 "Settings
276
Menu 15-1 "Sensor Test
277
Menu 15-2 "Actuator Test
282
Menu 15-3 "Software Info
287
Menu 15-4 "Error List
287
Driving and Transport
290
Preparing the Machine for Road Travel
291
Testing Road Lighting
292
Adjusting Self-Steering Axle
292
Releasing the Compressed Air Brake for Manoeuvring the Machine
294
Releasing the Hydraulic Brake for Manoeuvring the Machine
294
Parking the Machine
295
Preparing the Machine for Shipment
296
Securing the Front Hood
296
Securing the Top Hood
297
Securing the Guide Wheels of the Pick-Up
297
Lifting the Machine
298
Lashing the Machine
299
Settings
300
Setting the Working Height of the Pick-Up
300
Setting the Depth Limiter
301
Setting the Bearing Pressure of the Guide Wheels
302
Setting the Crop Press Roller Unit
302
Setting the Knotter Shaft Brake
304
Adjusting the Twine Brake at the Twine Box
304
Checking/Setting Twine Tension on Upper Twine
305
Checking/Setting Twine Tension on Lower Twine
306
Setting the Cutting Length
307
Maintenance - General Information
308
Observe the Service Record Booklet
308
Maintenance Table
308
Maintenance - before the Season
308
Maintenance - after the Season
310
Maintenance - Once after 10 Hours
311
Maintenance - Once after 50 Hours
311
Maintenance - Every 10 Hours but at Least Once a Day
311
Maintenance - Every 50 Hours
312
Maintenance - Every 200 Hours
312
Maintenance - Every 2 Years
312
Tightening Torques
313
Checking/Changing Blades
316
Grinding the Blades
320
Swivel out the Blades Manually
320
Clean the Blade Comb
321
Cleaning the Machine
322
Checking/Tensioning Drive Chains of the Pick-Up
323
Dismounting/Mounting the Belt Guard
324
Checking the Kraftband for Cracks
325
Checking/Maintaining Tyres
325
Dismounting/Mounting the Guard Sheet of the Pick-Up Drive
327
Checking the Fire Extinguisher
327
Drain Condensation Water from the Compressed Air Tank
328
Retighten Tensioning Straps at the Compressed Air Tank
328
Cleaning Drive Chains
329
Checking/Venting Friction Disc Clutch on the Flywheel
330
Checking Wear Limit on Drawbar Eye 40
331
Checking Wear Limit on Drawbar Eye 50
331
Checking Wear Limit on Ball Joint Drawbar Eye [Attachment Category 3]
332
Checking Wear Limit on Ball Joint Drawbar Eye [Attachment Category 4]
333
Checking the Wear Limit on the Cuna Drawbar Eye
333
Retightening the Screw Connections on the Drawbar Eye
334
Retightening Screw Connections on the Front Part of the Drawbar
334
Maintenance - Central Lubrication Unit
335
Filling the Lubrication Tank of the Central Lubrication Unit
335
Maintenance - Lubrication
336
Lubricating Universal Shaft
336
Lubrication Chart - Machine
337
Maintenance - Hydraulics
345
Checking Hydraulic Hoses
345
Hydraulic Oil
346
Hydraulic Oil Tank
346
Changing High-Pressure Filter
347
Maintenance - Gearbox
349
Gearbox - Overview
349
Main Gearbox - Check Oil Level
350
Check Packer Gearbox - Check Oil Level
350
Transfer Gearbox - Check Oil Level
351
Gearbox Cutting Unit Top Part - Checking Oil Level
352
Gearbox Cutting Unit Bottom Part - Checking Oil Level
353
Knotter Gearbox - Check Oil Level
353
Gearbox Starter Aid - Checking Oil Level
354
Maintenance - Compressor
356
Cleaning/Changing the Filter Element at Compressor
356
Compressor - Checking Oil Level
357
Maintenance - Silage Additives Unit
358
Overview of Silage Additives Unit
359
Filling the Silage Additives Tank
360
Emptying the Silage Additives Tank
360
Cleaning the Silage Additives Tank
361
Cleaning the Filter of the Silage Additives Unit
362
Rinsing the Silage Additives Unit
362
Removing / Cleaning the Nozzle from the Lubricant System
364
Removing the Residual Liquid from the Silage Additives Unit
365
Malfunction, Cause and Remedy
367
Malfunctions Electrics/Electronics
367
Error Messages
367
Possible Error Types (FMI)
368
Overview of Fuses
369
Remedying Sensor/Actuator Error
369
Faults When Picking up Crops
370
Removing Crop Blockages
371
Removing Crops Blockage in the Pick-Up
371
Crop Blockage under the Cutting Rotor
374
Removing the Crop Blockages in the Packer
376
Faults at the Blade Cassette
377
Malfunctions on the Double Knotter
377
Malfunctions in the Central Lubrication System
382
Distributor Blocks of the Central Lubrication Unit
384
Main Distributor Block
384
Packer Distributor Block
384
Pick-Up Distributor Block
385
Steering Axle Distributor Block
386
Knotter Distributor Block
386
Plunger Distributor Block
387
Car Jack Contact Points
388
Waste Disposal
390
Index
391
Declaration of Conformity
403

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Krone 1140045 Original Operating Instructions (404 pages)

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