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OPERATOR & PARTS
MANUAL
142775 v1.1
HY-ROLLER & HY-ROLLER XL
D E G E L M A N
I N D U S T R I E S
L P
B O X
8 3 0 - 2 7 2
I N D U S T R I A L
D R I V E ,
41/46/51
R E G I N A ,
S K ,
C A N A D A ,
S 4 P
3 B 1
F A X 3 0 6 . 5 4 3 . 2 1 4 0
P H 3 0 6 . 5 4 3 . 4 4 4 7
1 . 8 0 0 . 6 6 7 . 3 5 4 5
D E G E L M A N . C O M
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Related Manuals for Degelman HY-ROLLER 41
Summary of Contents for Degelman HY-ROLLER 41
- Page 1 OPERATOR & PARTS MANUAL 142775 v1.1 HY-ROLLER & HY-ROLLER XL D E G E L M A N I N D U S T R I E S B O X 8 3 0 - 2 7 2 I N D U S T R I A L D R I V E , 41/46/51 R E G I N A ,...
- Page 3 QUICK-START GUIDE WARRANTY HY-ROLLER REMEMBER! You must complete Product * Refer to operators manual for complete safety and operation info. Registration to be eligible for Warranty. Connect Hydraulics TRANSPORT / FLOAT..... Transport Cylinder LEFT HAND WHEEL ....LH Endwheel Cylinder RIGHT HAND WHEEL ....
- Page 4 65 PSI (448 kPa) • Check working points & pins. • Grease Endwheel Turrets. (25 hrs) • Check hydraulic connections & hoses. • Grease Hitch. (40 hrs) * Refer to operators manual for complete safety and operation info. © 2023 Degelman Industries LP...
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Page 5: Table Of Contents
* Reference Sheet Quick-Start Guide OPERATORS SECTION - TABLE OF CONTENTS Introduction Safety Operation Transport to Field Position Field to Transport Position Service & Maintenance Service / Maintenance Checklist Repair - Wheel Hub Repair - Hydraulic Cylinder Repair - Pressed Bushing Troubleshooting PARTS SECTION - TABLE OF CONTENTS Hitch Frame Components... -
Page 7: Introduction
Degelman rollers provide a smooth and level surface for faster, easier harvest operations and better seed-to-soil contact. Use this manual as your first source of information about this machine. -
Page 8: Safety
Safety Why is SAFETY important to YOU? 3 BIG Reasons: •Accidents Can Disable and Kill •Accidents Are Costly •Accidents Can Be Avoided SAFETY ALERT SYMBOL The Safety Alert Symbol means: he Safety Alert Symbol identifies important safety messages applied to the Landroller and in this ATTENTION! manual. - Page 9 GENERAL SAFETY YOU are responsible for the safe operation and 1. Read and understand the Operator’s maintenance of your Degelman Landroller. Manual and all safety signs before operating, maintaining or adjusting YOU must ensure that you and anyone else who the Landroller.
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Page 10: Operation
Operation TO THE NEW OPERATOR OR OWNER OPERATING SAFETY The Degelman Landroller is designed to 1. Read and understand the Operator’s Manual and all safety signs before using. provide a smooth and level surface. 2. Stop tractor engine, set park brake, remove... - Page 11 Operation BREAK-IN PRE-OPERATION CHECKLIST Although there are no operational restrictions on It is important for both personal safety and the Landroller when it is new, there are some checks maintaining good operational condition of the that should be done when using the machine for the machine that the pre-operational checklist be first time, follow this procedure: followed.
- Page 12 Operation HOOK-UP / UNHOOKING FLOATING HITCH SYSTEM FRONT TRANSPORT CYLINDER CIRCUIT MUST BE The Landroller should always be parked on a level, SET TO FLOAT DURING FIELD OPERATION dry area that is free of debris and foreign objects. Follow this procedure to hook-up: The floating hitch system provides the Landroller with more flexibility while in the field position.
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Page 13: Transport To Field Position
Operation TRANSPORT TO FIELD POSITION 5) Slowly back-up the landroller 1) Drive landroller onto level ground, straight behind the tractor. until wings are slightly spread. Ensure there is plenty of room behind and to the sides • of the landroller for backing into field position. 2) Remove all 3 red transport bars. -
Page 14: Field To Transport Position
Operation FIELD TO TRANSPORT POSITION 6) Install the transport cylinder transport bar and secure in place. It is advised to put weight on the transport cylinder lock after locking the cylinder. 1) Drive roller on level ground. Fully extend transport cylinder. -
Page 15: Service & Maintenance
Service & Maintenance MAINTENANCE SAFETY MAINTENANCE CHECKLIST 1. Review the Operator’s Manual and all safety items After reviewing the Maintenance and Hydraulic before working with, maintaining or operating the Safety Information, use the Maintenance Checklist Landroller. provided for regular service intervals and keep a 2. - Page 16 Service & Maintenance HARDWARE SPECIFICATIONS HYDRAULIC SAFETY Note: Unless stated otherwise, hardware is typically: • Make sure that all components in the hydraulic Hex, Plated GR5 UNC or P8.8 (metric) system are kept in good condition and are clean. • Replace any worn, cut, abraded, fl attened or TORQUE SPECIFICATIONS crimped hoses and metal lines.
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Page 17: Service / Maintenance Checklist
Service & Maintenance HYDRAULIC FITTING INSTALLATION Note: A DASH size refers to a diameter of a hose (inside) or of a tube (outside) measured in 1/16” increments. The following info is to help you identify and properly For example, a Hose specifi ed as dash 8 or -8 would install some of our standard hydraulic fi... -
Page 18: Repair - Wheel Hub
Service & Maintenance WHEEL HUB REPAIR WHEEL NUT & WHEEL BOLT TORQUE TORQUE BOLT PATTERNS IMPORTANT Be sure DISASSEMBLY to block up unit securely before removing tires. 1. Remove dust cap. COMMON 2. Remove cotter pin from nut. HUB & SPINDLE 5 BOLT PATTERN 6 BOLT PATTERN 8 BOLT PATTERN... -
Page 19: Repair - Hydraulic Cylinder
Service & Maintenance HYDRAULIC CYLINDER REPAIR REPAIRING A THREADED HEAD CYLINDER PREPARATION Set Screw Style When cylinder repair is required, clean off unit, Barrel Set Screw disconnect hoses and plug ports before removing Gland cylinder. When removed, open the cylinder ports and drain the cylinder's hydraulic fl... -
Page 20: Repair - Pressed Bushing
Service & Maintenance Service & Maintenance REPLACING A PRESSED BUSHING STORAGE The Landroller should be carefully prepared for NOTE: You may need the following tools: storage to ensure that all dirt, mud, debris and Press, hammer, punch, pry-bar, "Step-Tool" moisture has been removed. Use the following as a guideline for repair: Follow this procedure when preparing to store: 1. -
Page 21: Troubleshooting
Troubleshooting GENERAL TROUBLESHOOTING In the following section, we have listed some of the problems, causes, and solutions that you may encounter. If you encounter a problem that is difficult to solve, even after having read through this troubleshooting section, please call your local dealer or distributor. Before you call, have this manual and the serial number from your unit ready. - Page 22 Safety decals or signs are available from your Dealer Parts Department. DECAL LOCATION OVERVIEW 142008 - Decal, Degelman - 6 (1) (Rear center beam) 142557- Decal, Reflector Amber - 2 x 9 (2) 142556 - Decal, Red Reflector - 2 x 9 (2)
- Page 23 General Overview HY-Roller General Assembly Overview Center Frame RH Wheel Mount Back-up Center Roller LH Wheel Mount RH Wing Frame Back-up LH Wing Frame RH Roller Front Hitch Frame LH Roller 142775 - HY-ROLLER (15-December-2023) -17-...
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Page 24: Hitch Frame Components
(Previous) Hitch Frame Components (Standard Jack Models) Front Hitch Components Detail 242601 - Cylinder Lock Assembly (1) 123162 - Cylinder, 6 x 40 x 3 (1) 117225 - (Seal Kit: 242605 - Bent Pin (1) Bushing, 123229) 2-1/2 OD x 118901 - 2-1/2 (4) Lynch Pin (1) - Page 25 Hitch Frame Components (Hydraulic Jack Models: S/N after 8967) Front Hitch Components Detail 242601 - Cylinder Lock Assembly (1) 123162 - Cylinder, 6 x 40 x 3 (1) 117225 - (Seal Kit: 242605 - Bent Pin (1) Bushing, 123229) 2-1/2 OD x 118901 - 2-1/2 (4) Lynch Pin (1)
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Page 26: Center Frame Components
Center Frame Components Center Frame Exploded Overview 129127 - Single Amber 118983 - Bolt, 1/4 x 3/4 (2) 242254 - Center Frame Assembly (1) Light (2) 118533 - Lock Washer, 1/4 (2) 118555 - Flat 142135 - SMV Sign (1) Washer, 1/4 (8) 118533 - Lock Washer, 1/4 (8) -
Page 27: Wing Frame Components
Wing Frame Components Wing Beam Assembly Wing Frame Overview 129129 - Single Red Light (2) (Mounts With) 242303 242302 (Opposite) 118555 - Flat Washer, 1/4 (8) 117535 - 242283 242282 118533 - Lock Washer, 1/4 (8) Lock Pin (2) 242415 - Transport 242263 242262 118983 - Bolt, 1/4 x 3/4 (8) -
Page 28: Back-Up Bar Components
Back-Up Bar Components Back-up Bar Overview & Components NOTE: The “Back-Up Bar” may be installed to keep the wings from separating when driving in reverse or backing-up the roller for storage or parking. Backing Up Transport Mounted on RH Mounted on LH Only &... -
Page 29: Wheel & Pivot Components
Wheel & Pivot Components Wheel Assembly Overview LH Wheel RH Wheel Mount Mount Transport Wheel Mount Overview Wheel Assemblies 131771 - Tire Assembly (4) (comes with) 131773 - Tire, 385/65 R22.5 (1) 131772 - Rim, 22.5x11.75 - 8 Bolt (1) 131616 - Hub/3”... -
Page 30: Hydraulic & Electrical Routing
Hydraulic Layout - Transport Cylinder 141581 - Coupler Tip, 3/4 ORB-F (2) Hydraulic Fittings Required 141581 - Coupler Tip, 3/4 ORB F 141676 - Connector, 141676 - Connector, 3/4 ORB M x M 3/4 ORB M x M (2) 141684 - Coupler, Green (+) 141685 - Coupler, –... - Page 31 Hydraulic Layout - Wheel Cylinder 141581 - Coupler Tip, 141581 - Coupler Tip, 3/4 ORB-F (2) 3/4 ORB-F (2) 141676 - Connector, 141676 - Connector, 3/4 ORB M x M (2) 3/4 ORB M x M (2) 141686- Coupler, 141683 - Coupler, –...
- Page 32 Hydraulic Layout - Jack Cylinder (Hydraulic Jack Models: S/N after 8967) 141581 - Coupler Tip, 3/4 ORB-F (2) Hydraulic Fittings Required 141581 - Coupler Tip, 3/4 ORB F 141676 - Connector, 141676 - Connector, 3/4 ORB M x M 3/4 ORB M x M (3) 141688 - Coupler, Black (+) 141688 - Coupler, Black (+) (1)
- Page 33 Electrical Routing Light Wiring Harness Overview 242985 - Light Wiring Harness (1) Follow Hose Routing for Transport Wheel hoses. Attach with Zip-Ties. 244511 - Grommet, 3/8 x 1/4 (2) LH Single RH Single Amber Light Amber Light Cable Routes Inside Tube Cable Routes Along Hoses LH Red...
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Page 34: Warranty
Re-torque of fastening hardware, Hydraulic fluid purities, drive train alignments, and clutch operation) 3. If parts not made or supplied by Degelman have been used in the connection with the unit, if, in the sole judgement of Degelman such use affects its performance, safety, stability or reliability. -
Page 35: B O X
It is the retail customer’s responsibility to deliver the product to the authorized Degelman dealer, from whom he purchased it, for service or replacement of defective parts, which are covered by warranty. Repairs to be submitted for warranty consideration must be made within forty-five days of failure.
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