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OPERATOR & PARTS
MANUAL
143290 v1.7
LANDROLLER 8000 FIVE-PLEX
D E G E L M A N
I N D U S T R I E S
L T D.
B O X
8 3 0 - 2 7 2
I N D U S T R I A L
D R I V E ,
LR8064 & LR8080
R E G I N A ,
S K ,
C A N A D A ,
S 4 P
3 B 1
F A X 3 0 6 . 5 4 3 . 2 1 4 0
P H 3 0 6 . 5 4 3 . 4 4 4 7
Serial Numbers up to 7219
1 . 8 0 0 . 6 6 7 . 3 5 4 5
D E G E L M A N . C O M
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Summary of Contents for Degelman LANDROLLER 8000 FIVE-PLEX
- Page 1 OPERATOR & PARTS MANUAL 143290 v1.7 LANDROLLER 8000 FIVE-PLEX D E G E L M A N I N D U S T R I E S L T D. B O X 8 3 0 - 2 7 2...
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Page 3: Table Of Contents
TABLE OF CONTENTS - OPERATORS SECTION Introduction Safety Safety Information Operation Overview / Preparation Hook-Up / Floating Hitch Transport to Field Position Field to Transport Position Transporting Service & Maintenance Maintenance & Hydraulic Safety Service / Maintenance Checklist Torque Specifications Tire Specifications / Storage Repair - Hydraulic Cylinder Repair - Wheel Hub... -
Page 5: Introduction
Degelman rollers provide a smooth and level surface for faster, easier harvest operations and better seed-to-soil con- tact. -
Page 6: Safety
Safety Why is SAFETY important to YOU? 3 BIG Reasons: •Accidents Can Disable and Kill •Accidents Are Costly •Accidents Can Be Avoided SAFETY ALERT SYMBOL The Safety Alert Symbol means: he Safety Alert Symbol identifies important safety messages applied to the Landroller and in this ATTENTION! manual. - Page 7 GENERAL SAFETY YOU are responsible for the safe operation and 1. Read and understand the Operator’s maintenance of your Degelman Landroller. Manual and all safety signs before YOU must ensure that you and anyone else who operating, maintaining or adjusting is going to operate, maintain or work around the Landroller.
- Page 8 Safety SAFETY SIGN-OFF FORM Degelman follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the Degelman Landroller must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual.
- Page 9 6 142556 - Reflector, Red - 2 x 9 (6) 7 143162- Decal, Read Operator’s Manual (1) 8 142135 - Sign, SMV (1) 9 142008 - Decal, Degelman (5) 10 143055 - Decal, Landroller (2) 11 143054 - Decal, 8000 (1)
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Page 10: Operation
Operation TO THE NEW OPERATOR OR OWNER OPERATING SAFETY The Degelman Landroller is designed to 1. Read and understand the Operator’s Manual and all safety signs before using. provide a smooth and level surface. 2. Stop tractor engine, set park brake, remove... - Page 11 Operation BREAK-IN PRE-OPERATION CHECKLIST Although there are no operational restrictions on It is important for both personal safety and the Landroller when it is new, there are some checks maintaining good operational condition of the that should be done when using the machine for the machine that the pre-operational checklist be first time, follow this procedure: followed.
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Page 12: Hook-Up / Floating Hitch
Operation HOOK-UP / UNHOOKING FLOATING HITCH SYSTEM FRONT HYDRAULIC CYLINDER CIRCUIT MUST BE The Landroller should always be parked on a level, SET TO FLOAT DURING FIELD OPERATION dry area that is free of debris and foreign objects. Follow this procedure to hook-up: The floating hitch system provides the Landroller with more flexibility while in the field position. -
Page 13: Transport To Field Position
Operation TRANSPORT TO FIELD POSITION 1. Drive the landroller onto level ground so it is straight behind the tractor. 2. Activate the appropriate hydraulics to allow removal of all five (5) red transport bars. Place the transport bars onto the storage brackets provided and secure with lock-pin. -
Page 14: Field To Transport Position
Operation FIELD POSITION TO TRANSPORT 1. Drive onto level ground. Ensure that the hitch pole cylinder circuit is out of “float” position. 2. Fully extend the transport wheel cylinders to raise the rollers off ground and activate the hitch pole cylinder to allow installation of all five (5) red transport bars. -
Page 15: Transporting
Operation TRANSPORT SAFETY TRANSPORTING 1. Read and understand ALL the information in the Use the following guidelines while transporting the Operator’s Manual regarding procedures and Landroller: SAFETY when operating the Landroller in the field/yard or on the road. 1. Use a safety chain. 2. -
Page 16: Service & Maintenance
Service & Maintenance MAINTENANCE SAFETY HYDRAULIC SAFETY 1. Review the Operator’s Manual and all safety 1. Always place all tractor hydraulic controls in items before working with, maintaining or neutral before dismounting. operating the Landroller. 2. Make sure that all components in the hydraulic 2. -
Page 17: Service / Maintenance Checklist
Service & Maintenance SERVICE MAINTENANCE CHECKLIST GREASING Use the Maintenance Checklist provided for regular service intervals and keep a record of all scheduled Grease: Use an SAE multipurpose grease with maintenance: extreme pressure (EP) performance. Also acceptable (Note: Do NOT grease the spherical bearings) is an SAE multipurpose lithium. -
Page 18: Torque Specifications
Service & Maintenance TORQUE SPECIFICATIONS WHEEL NUT & WHEEL BOLT TORQUE CHECKING BOLT TORQUE BOLT PATTERNS The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. -
Page 19: Tire Specifications / Storage
Service & Maintenance TIRE SAFETY TIRE MAINTENANCE 1. Failure to follow proper procedures when HOW TO REMOVE AND REPLACE A REAR mounting a tire on a wheel or rim can produce TRANSPORT WHEEL (Current Spindle Offset Models) a blow out which may result in serious injury or death. -
Page 20: Repair - Hydraulic Cylinder
Service & Maintenance HYDRAULIC CYLINDER REPAIR 5. Take the plastic removal ring from the seal kit: PREPARATION Types of Cylinders a) Straighten the ring and remove any kinks or When cylinder repair (Wire Ring / Threaded Head) excessive curl to make installation easier and is required, clean off prevent it from falling out. - Page 21 Service & Maintenance 8. Remove locknut, piston and head from rod. 11. b) Tighten the band clamp to ensure the wire ring is fully seated. Then, loosen the clamp Piston Seal (2pcs) approx. 1/2 a turn to allow band clamp to slide Wear Ring during fi...
- Page 22 Service & Maintenance Service & Maintenance REPAIRING A THREADED HEAD CYLINDER REPAIRING A THREADED HEAD CYLINDER Set Screw Style Locking Ring Style Barrel Barrel Set Screw Locking Gland Ring Lock Piston U-Cup Wear Dual Seal Seal Piston Ring O-Rings Seal Wiper Piston Seals Seal...
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Page 23: Repair - Wheel Hub
Service & Maintenance WHEEL HUB REPAIR COMMON HUB & SPINDLE COMPONENTS Dust Inner Inner Flat Seal Cone Spindle Washer Outer Outer Slotted Dust Cone Nut & Cotter Pin IMPORTANT Be sure to block up unit securely before removing tires. DISASSEMBLY ASSEMBLY 1. -
Page 24: Repair - Bearing Installation
Service & Maintenance SPHERICAL BEARING INSTALLATION SPHERICAL BEARING 117198 - Retaining Ring 117195 - Bearing Housing, c/w Retaining Rings COMPONENTS 117196 - Bearing 117197 - Bearing Adapter Sleeve, c/w Lock Nut and Lock Washer Lock Nut Lock Adapter Sleeve. Washer Snap Ring Bearing Snap Ring... -
Page 25: Troubleshooting
If problem stays contact your local Degelman dealer. Landroller rollers won’t turn. Material build-up around rollers. If it is only Ensure that there is no material build-up around rollers. -
Page 26: Warranty
Re-torque of fastening hardware, Hydraulic fluid purities, drive train alignments, and clutch operation) 3. If parts not made or supplied by Degelman have been used in the connection with the unit, if, in the sole judgement of Degelman such use affects its performance, safety, stability or reliability. - Page 27 It is the retail customer’s responsibility to deliver the product to the authorized Degelman dealer, from whom he purchased it, for service or replacement of defective parts, which are covered by warranty. Repairs to be submitted for warranty consideration must be made within forty-five days of failure.
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Page 29: Parts Section
Parts Section TABLE OF CONTENTS - PARTS SECTION Hitch Frame Components Center Frame Components Inner Wing Frame Components Outer Wing Frame Components Wheel Hubs & Spindles Hydraulic Cylinders Hydraulic Hose Holder Locations Hydraulic Routing - Wheel Cylinders Hydraulic Routing - Front Hitch Cylinder Hydraulic Routing - Spreader Arm Cylinders Electrical Wiring Notes... -
Page 31: Hitch Frame Components
Hitch Frame Components (See Detail) 248330 - Hitch Frame Assembly (1) Front Hitch Components Detail 116255 - Safety Chain Bundle Assembly, c/w hardware 116256 - Safety Chain - 20,200 LB (1) 118615 - Flat washer, 1 x 3-1/8 x 1/4 (1) (See Detail) 118073 - Bolt, 1 x 3-1/2 UNC GR8 (1) -
Page 32: Center Frame Components
Center Frame Components 248320 - Centre Frame Assembly (1) (See Detail) Swing Arm Holder Components (See Detail) 142557 - Reflector, Amber - 2 x 9 (2) 142556 - Reflector, Red - 2 x 9 (2) (See Detail) 248165 - Swing Arm Assembly (2) 248345 - Centre Roller Assembly (1) 248160 - Swing... - Page 33 Center Frame Components Spreader Arm Component Detail 117087 - Bushing, 1-1/4 x 1 x 1 (2) 123092 - Cylinder, Monarch (2) was 122728 - Spreader Arm Cylinder (2) (Refer to Cylinder Page for Detail) 118115 - Bolt, 1 x 6-1/2 (2) 118605 - Bolt, 5/8 x 1 UNC (2) 118508 - Lock washer, 5/8 (2) 248204 - Bushing (2)
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Page 34: Inner Wing Frame Components
Inner Wing Frame Components Inner Wing Frame Component Overview (See Cross Joint Detail) 248306 - Inner Wing Frame Assembly - 80 ft - LH (1) 248305 - Inner Wing Frame Assembly - 80 ft - RH (1) 248315 - Inner Wing Frame 248155 - Truss Arm Assembly - 64 ft - LH (1) Assembly (2) -
Page 35: Outer Wing Frame Components
Outer Wing Frame Components Outer Wing Frame Component Overview 248318 - Outer Wing Frame Assembly - 64 ft - LH (1) 248317 - Outer Wing Frame 248311 - Outer Wing Frame Assembly - 64 ft - RH (1) Assembly - 80 ft - LH (1) 248310 - Outer Wing Frame Assembly - 80 ft - RH (1) 248192 - Push Tube... -
Page 36: Wheel Hubs & Spindles
Hubs & Spindles 131324 - Hub/Spindle Assembly (4) Center Frame Wheels 131700 - Hub CTD 618 - c/w Cups (1) 131701 - Hub Cap - CTD618 (1) 118835 - Cotter Pin 131322 - Spindle S618 - c/w Nut (1) 3/16 x 1-1/2 (1) 131026 - Dust Seal - CR#20140 (1) 131022 - Bearing Cone #25580 (1) 131023 - Bearing Cup #25520 (1) -
Page 37: Hydraulic Cylinders
Hydraulic Cylinders ROCKSHAFT / SPREADER ARM CYLINDER (Previous Cylinder & Components) (Landrollers below Serial #LR6385) 122728 - Cylinder - 3-1/2 x 16 x 1-1/2 123092 - Cylinder - 3-1/2 x 16 x 1-1/2, Monarch 122663 - 121803 - Barrel (1) Rockshaft and Swing Arm Piston (1) Cylinders... -
Page 38: Hydraulic Hose Holder Locations
Hydraulic Hose Holder Locations 118945 - Bolt, 5/16 x 2-3/4 780279 - Top Plate (1) 780278 - Hose Clamp-2 Halves 780278 - Hose Clamp-2 Halves Note: 80’ Model 118144 - Bolt, 5/16 x 1-1/2 shown. 64’ Model has two less clamp locations in this area. -
Page 39: Hydraulic Routing - Wheel Cylinders
Hydraulic Routing - Wheel Cylinders 141581 - Coupler, Tip - 3/4 ORB (2) 141515 - Nipple, 3/4 JIC M x 3/4 ORB M (2) 126550 - Hose, 3/8 x 75 (2) 141501 - Tee, 3/4 JIC MxMxM (2) 123092 - Rockshaft Cylinder, Monarch (2) was 122728 - Cylinder (2) (Refer to Cylinder Page) 126676 - Hose, 3/8 x 270 (4) -
Page 40: Hydraulic Routing - Front Hitch Cylinder
Hydraulic Routing - Front Hitch Cylinder Float Valve Detail 126552 - Hose, 3/8 x 144 (1) 248368 - Float Valve Bracket (1) 118718 - Locknut, 126645 - Hose, 3/8 x 138 (1) 141581 - Coupler, Tip - 3/4 ORB (2) 5/16 (2) 141515 - Nipple, 3/4 JIC M x 3/4 ORB M (2) 248385 - Plug, 3/4 ORB m (1) -
Page 41: Hydraulic Routing - Spreader Arm Cylinders
Hydraulic Routing - Spreader Arm Cylinders 141581 - Coupler, Tip - 3/4 ORB (2) 141515 - Nipple, 3/4 JIC m x 3/4 ORB m (2) 126662 - Hose, 3/8 x 390 (2) New Configuration 141505 - Tee, 3/4 JIC m x 3/4 JIC m x 3/4 ORB m (1) 141518 - Elbow, 90º... -
Page 42: Electrical Wiring
Electrical Wiring ELECTRICAL 3-WIRE ROUTING OVERVIEW Wire Harness - 3 Wire, w/plugs (1) Previous Wire Routing w/J-Box 244596 - Wire Harness, LR8000-64’ (See next page for component/connection info) 244595 - Wire Harness, LR8000-80’ Socket Plug This one piece wiring harness design replaces the previous multi-component design. - Page 43 Electrical Wiring SOCKET PLUG CONNECTION PREVIOUS WIRING COMPONENTS GRN (PLUG) - Green Wire - Right Turn BRN (PLUG) - Red Wire - Tail Lamps The following components and connection details are from WHT (PLUG) - Black Wire - Ground the previous electrical wiring YEL (PLUG) - White Wire - Left Turn routing.
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Page 44: Notes
Notes 143290 - Landroller 8000 (16-September-2016) -40-...
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