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AMGO A268C Installation And Service Manual

Two-post lift
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Two-post lift
Model: A268C

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Summary of Contents for AMGO A268C

  • Page 1 Original Two-post lift Model: A268C...

  • Page 2: Table Of Contents

    CONTENTS I. PRODUCT FEATURES AND SPECIFICATIONS ........1 II. INSTALLATION REQUIREMENT ............. 3 III. INSTALLATION STEPS ............... 5 IV. EXPLODED VIEW ..............29 V. TEST RUN ................38 VI. OPERATION INSTRUCTIONS ............. 40 VII. MAINTENANCE SCHEDULE ............41 VIII. TROUBLE SHOOTING ............. 42 IX.

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS Clear-floor Direct-drived TWO POST LIFT Model A268C (See Fig.1) · Direct-drived design, minimize the lift wear parts and breakdown ratio · Dual hydraulic cylinders manufactured on USA standards, utilizing imported seals · Self- lubricating UHMW Polyethylene sliders and bronze bush ·...
  • Page 4 Arm Swings View 2787mm 3829mm Fig. 2...

  • Page 5: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED Rotary Hammer Drill (Φ19) Carpenter’s Chalk   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   、  Ratchet Spanner With Socket (28 Socket Head Wrench ...
  • Page 6 B. Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. C. The equipment should be unload and transfer by forklift. Fig.4 D. SPECIFICATIONS OF CONCRETE (See Fig. 5) Specifications of concrete must be adhered to the specification as following.

  • Page 7: Installation Steps

    III. STEPS OF INSTALLATION A. Location of Installation Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Use a carpenter’s chalk line to establish installation layout of baseplate (See Fig. Chalk line 3829mm Fig.
  • Page 8 3. Take out 2pcs outer column, then place the inner column to the installation location. Fig. 9 4. Lift the upper column with a fork lift or hoist, loose the bolts of the upper package stand, then take out the parts in the inner column (See Fig.
  • Page 9 Parts box (118) Fig.13 6. Check the parts of the parts bag 1 & 2 according to parts bag list (See Fig. 14). Parts bag 1 Parts bag 2 Fig. 14 7. Check the parts of the parts bag 3 according to parts bag list (See Fig.
  • Page 10 D. Install parts of extension columns (See Fig. 16). Fig. 16 E.Install hydraulic cylinder Lay down two columns on the installation site parallelly, position the power-side column according to the actual installation site. Usually, it is suggested to install power-side column on the right side of vehicles driven-in, and then put the cylinder into the carriages.
  • Page 11 F. Install columns This lift is designed with 2-Section columns. Adjustable height according to the ceiling height and connecting the inner and outer columns. If the ceiling height is over 5035mm, it can be installed in a high setting; if the ceiling height between 4430mm-5035mm, it can be installed in the low setting;...
  • Page 12 G. Install anchor bolts. Position the columns on the installation layout. Check the columns verticality with level bar, and adjusting with the shim if the columns are not vertical. Do not tighten the anchor bolts at this time. (See Fig.20) Width between columns: 3137mm 56/57...
  • Page 13 H. Install overhead top beam 1. With help of the hook of top beam, put one side of top beam on top of the extension column and connecting the top beam to extension column by bolts, tighten the bolts. Then assemble the connecting bracket (See Fig.
  • Page 14 2. Assemble overhead top beam, tighten the columns anchor bolts (See Fig. 22) 9-10 Note: Torque of Anchors is 150N.m. Tighten the anchor bolts with ratchet spanner with socket Fig. 22...
  • Page 15 I. Installing the limit switch control bar and limit switch (See Fig. 23). 1. Fix the control bar to the support bracket. Fix the control bar support Power-side bracket with Hex bolt Off-side M10*20, self-locking nut and washer Control fixing plate Control bar Hex bolt...
  • Page 16 3. Fix Limit switch for cylinder Fix limit switch on mounting plate as show. The wire is covered with bellows pipe and it is connected to the electrical control box from the tubing support plate on the top of the column through along the back of the column.
  • Page 17 J. Install safety device (See Fig. 27 & 28) Fig. 27 Power-side safety device Fig. 28 Offside safety device...
  • Page 18 K. Install cables Raise both two carriages to the same level of lock. 1. High setting cable connection. 1.1 Take out the carriages plastic cover, cable pass through from the bottom of the carriages and be pulled out from the open of carriages, then screw the two cable nuts (See Fig.
  • Page 19 1.2 Connecting cable for high setting (See Fig. 30) High setting Cable 2 Cable 1 Cable 1 Fig. 30...
  • Page 20 2. Low setting cable connection (See Fig. 31) Note: Cable should go inside of the carriage Low Setting Cable 2 Cable 1 Cable 2 Fig.31...
  • Page 21 L. Install power unit (See Fig. 32) Left outlet port Right outlet port Socket Plug B. Install power unit 90° fitting, and A. Remove Iron Plug in the right side. connect to oil hose. Red Plug D. Install the iron plug from step A to the C.
  • Page 22 M. Install oil hose High setting and low setting oil hose installation. (See Fig. . (48.49 only for high setting using ) Oil hose Limit switch wire Oil hose pass through the wire tube on top beam Oil hose connected with 90°...
  • Page 23 wire protective cover N. Install (See Fig. 34 Install cup head bolt M6*35 1. Tighten M6*40 Cup Head Bolt slightly 2. Install wire protective cover, then tighten the cup head bolt. 1、 66/66A Fig. 34...
  • Page 24 O. Install safety cable. Install safety cable from offside safety device to power-side safety device through the top beam bracket (See Fig. 35) Safety cable Safety cable pass through small pulley bracket Install safety cable from off-side safety device. Safety cable is connected with the power-side safety device.
  • Page 25 P. Install control box (See Fig. 36). Fig.36...
  • Page 26 Q. Install electrical system 1. Connecting wire with control box (See Fig. 37) Note: 1) Specification of wire of limit switch and hydraulic solenoid valve is 2*1 Wire cable for power source and motor are 4*2.5 2) Using white bobbin to wind around wire Connecting wire of motor Wire of control bar limit switch...
  • Page 27 2. 380V Wire connection and circuit diagram 2.1 Wire connection diagram in the control box (See Fig. 38) Earth Wire of hydraulic Wire of motor Power wire wire Wire of control Wire of cylinder solenoid valve bar limit switch limit switch Fig.
  • Page 28 Circuit diagram component list For 380V Power Item Name Code Specification Item Name Code Specification Power Switch 380V AC Alarm Lamp 24V (White) Breaker Push Button Down Single Breaker Motor Three phase Breaker Transformer 24V AC Limit Switch AC Contactor 24V AC for cylinder Hydraulic...
  • Page 29 3.3 220V Circuit diagram (See Fig. 43) Fig. 43 Circuit diagram component list For 220V Power Item Name Code Specification Power Switch 380V AC Breaker Breaker Breaker AC Contactor 24V AC Hydraulic Solenoid Valve 24V AC Push Button Single Power indicator lamp White (24V) Push Button Down...
  • Page 30 R. Install lifting arms and adjust the arm locks 1. Install the lifting arms (See Fig. 44). 2. Lowing the carriages down to the lowest position, then use the socket head wrench to loosen the socket bolt (See Fig. 45). 3.

  • Page 31: Exploded View

    IV. EXPLODED VIEW Fig. 48...
  • Page 32 PARTS LIST FOR MODEL A268C Item Part# Description 11217412 Power-side column 81523003 Power Unit 220V/Single Phase 81523004 Power Unit 380V/3 Phase 10209003 Hex Bolt M8*25 10209033 Washer φ8 10217002 Hex Nut M8 11217405 Power-side safety cover 10217005 Plastic ball 11217006...
  • Page 33 Item Part# Description 10217032 Cable connecting pin 10217033 Self locking nut 10620079 Straight Fitting 1/4JIC(M)*1/4JIC(M) 1002185001-01 Oil hose 5/16"*1218mm 11217029 Small Pulley Bracket 10217066 Hex Bolt M6*15 11217413 Off-side Column 1102504002 Adapter 3” 1102504001 Adapter 6” 10201141 Anchor bolt M18*160 10620065 Shim(2mm) 10201090...
  • Page 34 Item Part# Description 1102175001 Adjustment Adapter 10203042 Snap ring 11203025 Adjustment Screw 10203041 Snap ring 11203043 Support cushion mounting plate assy 11203026 Rubber Pad Frame 10420043 Socket bolt M8*20 10217327 Lifting Arm Assy. 1102186001 Extend Straight Fitting 1/4JIC(M)*3/8NPT(M) 10209153 Handle pull-tab φ70*φ6 11217068 Column Reinforce Plate 10206025A...
  • Page 35 1. Lifting Arm Exploded View Fig.49 Item Part# Description 1102163005 Socket bolt M12*48 10209150 Lock washer φ12 10430010 Washer φ12 1102163001 Moon gear 11217122 Outer arm- Rear Flat head screw 10201149 M8*12 11217123A Inner arm - Rear 2. Cylinders Exploded View（10217056B） Fig.50...
  • Page 36 Item Part# Description Qty. 67-1 10209069 O-Ring 67-2 10209070 Bleeding Plug 67-3 10201029 Support Ring 67-4 10201030 Y-Ring OSI 67-5 10201031 O-Ring 67-6 11217074A Piston 67-7 10217075 O-Ring 67-8 11217089 Piston rod 67-9 11217077 Piston rod fitting 67-10 10217078 Dust ring 67-11 11217079 Head cap...
  • Page 37 Item Part# Description Qty. 119-1 10420069A Control panel Indicate light（24V white） 119-2 10201094 119-3 10420071 Up button 119-4 10420072 Down button 119-5 10420139 Screw for control box 119-6 41010217 Power switch (QS) 119-7 10420073 Cup head bolt 119-8 10620082 Wire connecting switch 119-9 10420133A Component mounting plat...
  • Page 38 O ring 10209152 Ties 85090167 Magnet 81400290 Filter 81400590 Motor 81400208 Motor terminal box cover 71111192 AMGO power unit label 81400560 Throttle valve 81400266 Relief valve 81400284 Inner hex iron plug 81400420 Solenoid valve coil 81400423 Release valve(electrical) 81400566 Check valve...
  • Page 39 Parts lift for 380V/50Hz, Three Phase Item Part# Description Qty. 71111193 AMGO power unit label 81400300 Cup Head Bolt 81400363 Motor Connecting Shaft 81400362 Manifold block 10209149 Washer 81400276 Iron plug 81400259 Red rubber plug 85090142 Socket bolt 81400307 Gear pump...

  • Page 40: Test Run

    Illustration of hydraulic valve for power unit Relief valve Oil return port Solenoid Valve Throttle valve Left Oil outlet Check valve Right Oil outlet port Fig.53 V. TEST RUN 1. Adjustment of synchronous cable (See Fig. 54) Use wrench to hold the cable fitting, meanwhile using ratchet spanner to tighten the cable nut until the two cables are in the same tension.
  • Page 41 3. Bleeding air from oil cylinder (See Fig. 55) Rise the vehicle carriages and lock them at the same height, Bleeding plug strain the safety cable and then release a little, and then tighten the safety cable nuts. Make sure the safety device can always lock the carriages properly.

  • Page 42: Operation Instructions

    OPERATION INSTRUCTIONS Please read the safety tips carefully before operating the lift To lift vehicle 1. Keep clean of site around the lift 2. Position lifting arms to the lowest position 3. Shorten the arms to the shortest condition 4. Open the lifting arms to allow vehicle drived in Position vehicle between columns 6.

  • Page 43: Maintenance Schedule

    VII. MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 150 Nm; 2. Check all connectors, bolts and pins to insure proper mounting; 3. Lubricate cable with lubricant; 4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; 5.

  • Page 44: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start Button does not work 1. Start Button Replace button 2. Wiring connections are not in good 2. Repair all wiring connections Motor does not condition 3. Motor burned out 3. Repair or replace motor 4.

  • Page 45: Car Lift Safety Tips

    IX. CAR LIFT SAFETY TIPS Put this safety tips in a place where you can always alert the operator. Please reference to the lift manufacturer’s manual for specific information about the lift. 1. Check the lift daily. If the machine breaks down or has damaged parts, do not operate, and use the parts of original equipment to repair.
  • Page 46 PEAK CORPORATION No. 3 Luomu Road,Shishan Town,Nanhai District,Foshan(528225),Guangdong,China Tel:86-757-81102815 81102805 Fax: 86-757-81102809 Email:amgo@peaklift.cn http://www.amgolift.com Manual Part No.: 72226509 Revision Date: 2022/12...

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