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AMGO PRO-12 Installation And Service Manual

Four post lift
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FOUR-POST LIFT
Model: PRO-12

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Summary of Contents for AMGO PRO-12

  • Page 1 FOUR-POST LIFT Model: PRO-12...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ............. 1 Installation Requirement ……………………………………………………………………………… 2 Steps of Installation …................ 3 Exploded View ..................21 Test Run ……….................. 24 Operation Instruction ............... 25 Maintenance ................... 26 Trouble Shooting ................27 Parts List ..................28...

  • Page 3: Product Features And Specifications

    Fig.1 I. PRODUCT FEATURES AND SPECIFICATIONS NON-ALIGNMENT MODEL PRO-12 FEATURES ● Manual control air-operated system ● Mechanical self-lock and air-drived safety release ● Manual hydraulic power system, cable-drived. ● Strengthen and Non-skid diamond platforms. ● Adjustable platform and adjustable safety lock ladders.

  • Page 4: Installation Requirement

    II. INSTALLATION REQUIREMEN A TOOLS REQUIRED  Rotary Hammer Drill (Φ19)  Carpenter’s Chalk  Hammer  Screw Sets  Level Bar  Tape Measure (7.5m)  English Spanner (12")  Pliers  Wrench Set ：  Lock Wrench ＃ ＃...

  • Page 5: Steps Of Installation

    B. SPECIFICATIONS OF CONCRETE (See Fig. 3) Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling. 1. Concrete must be thickness 4’’ minimum and without reinforcing steel bars，and must be dried completely before the installation.
  • Page 6 2. Open the outer packing carefully (See Fig. 5) Parts box Drive-in Ramp Cross Beam Offside Platform Powerside Platform Shipment Parts List Column Fig. 5 3. Take off the Drive-in Ramps and Columns (See Fig. 6) Fig. 6 4. Loose the screws of the upper package stand, take off the offside platform, take out the parts inside the powerside platform, than remove the package stand.
  • Page 7 6. Open the carton of parts and check the parts according to the parts box list (See Fig. 8) Fig. 8 7. Check the parts of the parts bag according to the parts bag list (See Fig. 9) Parts bag 1 Parts bag 2 Fig.
  • Page 8 Make sure the size is right and base is flat (see Fig. 10). Note: Reserve space before and behind the installation site. Car in Direction Use a carpenter’s chalk line to establish installation layout Fig. 10 Model PRO-12 200-3/4” 126-1/4” 237-1/4”...
  • Page 9 D. Install cross beams (See Fig. 11, Fig. 12) Hole towards inside Fig. 11 Fig. 12...
  • Page 10 E. Fix the anchor bolts 1. Prepare the anchor bolts (See Fig. 13). Spring washer Washer Fig. 13 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts, do not tighten the anchor bolts first (See Fig.
  • Page 11 G. Put the Cross Beams at the same height (See Fig. 17). The four primary safety locks are adjusted to be locked to the safety ladders at the same time Lifting Both Cross Beams to the same height, it is recommended Fig.
  • Page 12 Offset the cross beam lean outward when putting the power side platform on the cross beams Fig.18 Install the power side platform withM16*40 hex nut and screw up the bolts Fig.19 I. Assembly offside platform and slider block, check the vertical of columns with Level bar, adjusting with the shims if not, and then tighten the anchor bolts (See Fig.
  • Page 13 3-15 Note: Torque of Anchors is 3-16 150N.m. 3-14 Install the slider block Using the ratchet spanner with socket to tighten the bolts Fig. 20 J. Install cables (See Fig. 21) 1. Pass through the cables from the platform to the columns according to the number of the cables Fig.
  • Page 14 ○ ○ ○ ○ Cable Length (inc. connecting 148-5/8” 406-1/2” 211-3/4” 343” fitting) 2. The cable pass through the cross beam to top plate of columns and be screwed with cable nuts (See Fig. 22) Cable pass through Cable pass through top plate between the big pulley and be screwed with cable and tension pulley...
  • Page 15 Install limit pin Limit 3. Illustration for platform cables (See Fig. 23) Limit Slider cable ④ cable ② cable ④ cable ② 钢丝绳穿过横梁，穿到立柱顶板上用螺母锁紧。图二十五 cable ③ cable ① cable ④ cable ③ cable ④ cable ② cable ② cable ① cable ④ cable ②...
  • Page 16 Hex Bolt M10*120 Fig. 23 J. Install oil-water separator, manual control air valve and power unit (See Fig. 24) Air inlet Air outlet Air direction The side marking “P” on the air valve is Air Input. direction Fig. 24...
  • Page 17 L. Install hydraulic system (See Fig. 25) Note: Oil hoses and oil return pipe connected to oil cylinder must be passed above the cable and cylinder inlet port must swing upward to avoid the oil hose and oil return pipe scratched by cable Retainer Protective Ring...
  • Page 18 4. Connecting Oil hose and Air lines (See Fig. 28) Air cylinder fitting Air cylinder fitting Rear Cross Beam Front Cross Beam Retainer Power side platform Cut air line between two clips ,and connect retainer to T-fitting Air cylinder fitting Air cylinder fitting of power side column...
  • Page 19 Fig. 28 5.Connecting Oil-water separator and Manual control air valve using air line (See Fig. 29) Oil-water separator Connecting Oil-water separator and Manual control air valve using black air line ￠8×￠6 Manual control air valve Air line ￠6×￠4 Fig. 29 Connecting air inlet (Air supply pressure 5 kg/cm - 8 kg/cm ), adjusting the air pressure of...
  • Page 20 1. Connecting the two power supply lines (fire wire L and zero wire N) to terminals of AC contactor marked L1, L2 respectively. 2. Connecting the two motor wires to terminals of AC contactor marked T1, T2. 3. Connecting A2 of AC contactor to L2. 4 .Connect the two push button wires to the terminals of AC contactor marked A1,L1 电路原理图...

  • Page 21: Exploded View

    The lock plates are used to prevent the turning & slipping of offside platform, Using Hex bolt M8×20 for the connection. Fig. 33 IV. EXPLODED VIEW Model: PRO-12...
  • Page 22 Fig.34 CROSS BEAM...
  • Page 23 Fig.35 Cylinder Fig. 36 Power unit...
  • Page 24 Manual 220V 60Hz 1PH 图四十五...

  • Page 25: Test Run

    Illustration of Hydraulic Valve for power unit 220V,60Hz,Single phase manual power unit See Fig.38 Protective ring Oil return port Relief valve Release valve Throttle valve Oil Outlet Handle of Release valve Check valve Fig.38 V. TEST RUN 1. Fill the reservoir with approximately 14L Hydraulic Oil (Note: In consideration of Power Unit’s durability，please use Hydraulic Oil 46#).

  • Page 26: Operation Instruction

    1. Filter 2 Gear pump 3 Buffer valve 4. Relief valve 5. Motor 6. Throttle valve 7 Release valve 8 Check valve 9. Cylinder for four post lift Fig.39 VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of environment near the lift; 2.
  • Page 27 Monthly: 1. Re-torque the anchor bolts to 150 Nm; 2. Lubricate cable with lubricant; 3. Check all cable connection, bolts and pins to insure proper mounting; 4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; 5.

  • Page 28: Trouble Shooting

    1. Button does not work 1.Replace button 2.Wiring connections are not in good 2.Repair all wiring connections condition Motor does 3. Motor burned out 3.Repair or replace motor not run 4. AC contactor burned out 4.Replace AC contactor 5. Height limit switch is damaged 5.Replace 1.Motor runs in reverse rotation 1.Reverse two power wire...

  • Page 29: Parts List

    IX. PARTS LIST FOR PRO-12 Item. Part# Description QTY. Item. Part# Description QTY. 420011A Power side Column 420012 Cylinder 420002 Offside Column 420013 Cylinder connecting plate Cross Beam Assy. 420253 420014 Hex nut Slider block 440041 420016B Protective hose Anchor Bolt...
  • Page 30 Description 814001 4103005 Rubber pad AC connector 814001 8140028 Start Capacitor Cover of Motor Terminal Box 7111106 420148 AMGO Name plate Cup head nut with washer 814000 8140029 Capacitor cap 814003 8140045 Throttle valve body Motor Connecting Shaft 814003 1020906...
  • Page 31 AMGO HYDRAULIC CORPORA TION 1931 Joe Rogers Blvd, Manning, South Carolina, Zip:29102 Tel: (803) 505-6410 fax: (803) 505-6410 72245801 09/2017 - 29 -...

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