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Summary of Contents for SCHUNK RCG
- Page 1 Assembly and Operating Manual RCG Round cell gripper Translation of the original manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1589045 Version: 01.00 | 08/04/2024 | en...
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Page 3: Table Of Contents
3.2 Basic data ..................17 4 Design and description ................18 4.1 Configuration ..................18 4.2 Description ..................18 5 Assembly.................... 19 5.1 Assembly and connection ..............19 5.2 Connections ..................20 01.00 | RCG | Assembly and Operating Manual | en | 1589045... - Page 4 8 Translation of the original declaration of incorporation ......... 34 9 UKCA declaration of incorporation ............35 10 Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC) ..................36 01.00 | RCG | Assembly and Operating Manual | en | 1589045...
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Page 5: General
1.1.2 Definition of Terms The term "product" replaces the product name on the title page in this manual. 1.1.3 Symbol definition The following symbols are used in this manual: 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 6: Applicable Documents
Observe the specified maintenance and lubrication intervals Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 7: Scope Of Delivery
> Service. The following spare parts packages are available for this product: Spare part package "Insulating cap" Size ID number 1581670 Tab.: ID. No. spare part kit "Insulating cap" 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 8: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 9: Ambient Conditions And Operating Conditions
2.6 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 10: Notes On Safe Operation
Eliminate any malfunction immediately. Observe the care and maintenance instructions. Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 11: Transport
If the energy supply is connected, do not move any parts by hand. Do not reach into the open mechanism or movement area of the product during operation. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 12: Protection During Handling And Assembly
Falling and violently ejected components can cause serious injuries and even death. Take appropriate protective measures to secure the danger zone. Never step into the danger zone during operation. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 13: Protection Against Dangerous Movements
2.11 Notes on particular risks Work in areas with magnetic and electromagnetic fields Magnetic and electromagnetic fields can lead to serious injuries. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... - Page 14 Take suitable protective measures to secure the danger zone/ product. WARNING Danger of crushing due to magnetically attracted tools! Tools may be attracted by strong magnetic fields and cause severe injuries. 01.00 | RCG | Assembly and Operating Manual | en | 1589045...
- Page 15 Take suitable protective measures to secure the danger zone. Wear heat-resistant protective equipment. Allow the product to cool down before performing maintenance work. 01.00 | RCG | Assembly and Operating Manual | en | 1589045...
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Page 16: Technical Data
For further information, visit schunk.com/serialisierung A separate app may be required for scanning with a mobile phone. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 17: Basic Data
Ambient conditions and operating conditions Designation Value Ambient temperature [°C] Min. Max. Noise emission [dB(A)] ≤70 More technical data is included in the catalog data sheet. Whichever is the latest version. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 18: Design And Description
Centerings 4.2 Description Round cell gripper RCG is a pneumatically controlled magnetic system by means of which a battery cell can be picked up and set down magnetically. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 19: Assembly
Screw the product to the machine/system, [/ 20]. } 5.2.1 ð If necessary, use appropriate connection elements (adapter plates). ð Observe the maximal tightening torque, admissible screw-in depth and, if necessary, strength class. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 20: Connections
* Note: Two centering sleeves are required for mounting, the position in the three existing holes is not relevant. The centering sleeves are included in the accessory kit. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 21: Pneumatical Connection
Solenoid activated, b: Solenoid deactivated Detail, Hose-free direct connection: Product O-ring (Contained in accessory pack.) Attachment Size Main air connections Hose-free direct connection Tab.: Thread diameter of the air connections 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 22: Mounting The Sensor
Programmable magnetic switch MMS 22-PI2 Programmable magnetic switch MMS-P 22 Sensors for workpiece detection Inductive proximity switch IN 30 Size IN 30 MMS 22 MMS 22-PI1 MMS 22-PI2 MMS-P 22 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 23: Mounting Inductive Proximity Switch In 30
Carefully slide sensor (1) into the hole (2) as far as the stop. IMPORTANT! The insulating cap (4) serves as a stop; it may not bulge. Secure the sensor using the set-screw (3). ð Tightening torque: 0.35 Nm 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 24: Mounting Mms 22 Magnetic Switch
2 (1) switches. Secure sensor 2 (1) using the set-screw (3). ð Tightening torque: max. 10 Ncm Set the product to "Solenoid deactivated" position and test whether it still functions. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 25: Mounting Mms 22-Pi1 Programmable Magnetic Switch
Set dimension l1=26 mm between product edge and sensor face. Secure sensor 1 (1) using the set-screw (3). ð Tightening torque: max. 10 Ncm Adjust sensor 1 (1), see Sensor Assembly and Operating Manual. Repeat steps for sensor 2. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... - Page 26 ð The optimal position is displayed. Secure sensor 2 (1) using the set-screw (3). ð Tightening torque: max. 10 Ncm Hold teaching tool to the sensor 2 (1) to confirm the position. ð Sensor 2 (1) has been taught. 01.00 | RCG | Assembly and Operating Manual | en | 1589045...
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Page 27: Mounting Programmable Mms 22-Pi2 Magnetic Switch
Set dimension l1=26 mm between product edge and sensor face. Secure sensor (1) using the set-screw (3). ð Tightening torque: max. 10 Ncm Adjust the sensor (1), see the Assembly and Operating Manual for the sensor. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 28: Mounting Programmable Mms-P Magnetic Switch
Set dimension l1=24 mm between product edge and sensor face. Secure sensor (1) using the set-screw (3). ð Tightening torque: max. 10 Ncm Adjust the sensor (1), see the Assembly and Operating Manual for the sensor. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 29: Maintenance
[/ 31]. 6.2 Replacing seals Switch off the energy supply and secure against re- connection. Ensure that no residual energy remains in the system. Remove the compressed air lines. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... - Page 30 Treat new seals (5), (6), (8) with lubricant (} 6.4 [/ 32]) and mount them. Place the cylinder piston (7) on the pin of the piston (2) and align it with the previously applied marking. 01.00 | RCG | Assembly and Operating Manual | en | 1589045...
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Page 31: Replacing The Insulating Cap
Place a new insulating cap on the cover housing (3). The insulating cap needs to lie fully flat. Apply medium strength threadlocker to screws (2). Screw the screws (2) into the cover housing (3) and tighten them by hand. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 32: Lubricants/Lubrication Points
The product contains food-compliant lubricants as standard. The requirements of standard EN 1672-2:2020 are not fully met. NOTE Change contaminated food-compliant lubricant. Observe information in the safety data sheet from the lubricant manufacturer. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 33: Disassembly And Disposal
Remove any lubricant and dispose of in an environmentally friendly manner. Follow local regulations on dispatching product components for recycling or proper disposal. 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 34: Translation Of The Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Stefanie Walter, Address: see manufacturer's address Lauffen/Neckar, April 2024 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 35: Ukca Declaration Of Incorporation
Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Lauffen/Neckar, April 2024 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 01.00 | RCG | Assembly and Operating Manual | en | 1589045... -
Page 36: Information On The Rohs Directive, Reach Regulation And Substances Of Very High Concern (Svhc)
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006... - Page 37 01.00 | RCG | Assembly and Operating Manual | en | 1589045...
- Page 38 01.00 | RCG | Assembly and Operating Manual | en | 1589045...
- Page 39 01.00 | RCG | Assembly and Operating Manual | en | 1589045...
- Page 40 SCHUNK SE & Co. KG Spanntechnik | Greiftechnik | Automatisierungstechnik Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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