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Summary of Contents for SCHUNK RCV
- Page 1 Translation of Original Operating Manual Assembly and Operating Manual Radially Compliant Vane Motor Deburring Tool...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1453513 Version: 02.00 | 12/01/2021 | en...
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Page 3: Table Of Contents
Assembly and settings .................... 18 Assembling and connecting................ 18 Connections...................... 19 5.2.1 Mechanical connection................ 19 5.2.2 Pneumatic connection................ 20 Installing the automatic tool changer.............. 22 5.3.1 Assembling the collet chuck system ............ 22 02.00 | RCV | Assembly and Operating Manual | en | 1453513... - Page 4 Changing the motor.................... 35 Changing the ring cylinder assembly .............. 36 Assembly drawings ..................... 37 Translation of original declaration of incorporation .......... 38 10 Annex to Declaration of Incorporation .............. 39 02.00 | RCV | Assembly and Operating Manual | en | 1453513...
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Page 5: General
Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 1.1.2 Definition of Terms The term "product" replaces the product name on the title page in this manual. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 6: Applicable Documents
• Collet chucks • Profile follower • Automatic tool changer For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 7: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 8: Ambient Conditions And Operating Conditions
Due to its technical training, knowledge and experience, service personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 9: Personal Protective Equipment
• Do not recommission the product until the malfunction has been rectified. • Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 10: Disposal
Falling loads may cause serious injuries and even death. • Stand clear of suspended loads and do not step into their swiveling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 11: Protection During Commissioning And Operation
Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 12: Notes On Particular Risks
During operation, flying chips and dirt particles can cause eye injuries. Always wear appropriate personal protective equipment, • particularly protective goggles. Take suitable protective measures to secure the danger zone. • 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 13: Technical Data
Working speed [RPM] 20,000 15,000 Power [W] Cutter recommended data Max. cutter head diameter [mm] 17.5 Max. length [mm] Ambient conditions and operating conditions Designation Ambient temperature [°C] Min. Max. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 14: Compliance Force And Motor Characteristics
The specified compliance force does not correspond to the actual values when the product is mounted horizontally. Compensation force as a function of operating pressure Supply pressure [bar] RCV-250 Supply pressure [bar] RCV-490 02.00 | RCV | Assembly and Operating Manual | en | 1453513... - Page 15 For this reason, multiple, light machining passes are preferred over a single slow machining operation with high infeed and high material removal. Power Torque Working speed [RPM] RCV-250 02.00 | RCV | Assembly and Operating Manual | en | 1453513...
- Page 16 Technical data Power Torque Working speed [RPM] RCV-490 02.00 | RCV | Assembly and Operating Manual | en | 1453513...
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Page 17: Design And Description
Example of design shown on RCV-490 Compensation air connection Motor air connection Axial Connection Axis fixation set screw Collet chuck 4.2 Description Pneumatic deburring tool with radial compensation for deburring workpieces 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 18: Assembly And Settings
✓ 4. Install the automatic tool changer, Installing the automatic tool changer 22], if necessary. 5. If necessary, adjust the axis fixation set screw, Setting axis fixation 25]. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 19: Connections
Fitting bore for centering pin [mm] Max. depth of engagement from locating surface [mm] * Mounting material is not included in the scope of delivery. (available from SCHUNK on request) 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 20: Pneumatic Connection
2-way valve and a pressure regulator set at max. 6.2 bar. Compensation air connection Motor air connection Item Mounting NPT thread ["] Hose connection [mm] NPT thread ["] Hose connection [mm] 02.00 | RCV | Assembly and Operating Manual | en | 1453513... - Page 21 2/2 directional control valve Product Oil mist Filter lubricator Air motor Exhaust air / Air connection Silencer 6.2 bar 3/2 directional Compensation control valve Regulator Pneumatic wiring diagram 02.00 | RCV | Assembly and Operating Manual | en | 1453513...
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Page 22: Installing The Automatic Tool Changer
For file tools: Remove file holder and any tools from the product. 3. Carefully screw on the automatic quick release (master side) for tool holders to the stop with a wrench from the accessory kit. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 23: Mount The Tool Stand Module
T-nut (2) into the extruded aluminum rail (4). 3. Tighten tool stand module with fastening screw (3). Max. tightening torque: 10 Nm. ✓ 4. Place the end cap (1) onto the extruded aluminum rail (4). 02.00 | RCV | Assembly and Operating Manual | en | 1453513... - Page 24 6. Pressurize air connection retract (3) with compressed air. Vent air connection extend (4). 7. Move the robot away from the tool stand module to the side. 8. Repeat steps 5 and 6 for the other tool holder. 02.00 | RCV | Assembly and Operating Manual | en | 1453513...
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Page 25: Setting Axis Fixation
1. Adjust the screw to the desired position: Unlocked = 360° compensation ✓ Locked = Compensation only in X-axis ✓ 2. Manually check ease of movement and possible directions of movement for correct function. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 26: Start-Up
The diameter of the cutter is only so much larger than that ✓ of the centering pin so that the compensation of the product can compensate for this difference. 2. Teach-in traverse paths. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... - Page 27 3. Add offset manually or automatically to points on the robot path. The final correct path of the robot was set. ✓ 02.00 | RCV | Assembly and Operating Manual | en | 1453513...
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Page 28: Operation
If the tool quickly approaches the workpiece vertically, this will lead to an uneven machining result and premature wear of the bearing and tool. Adjust the process parameters precisely. • 02.00 | RCV | Assembly and Operating Manual | en | 1453513... - Page 29 If this is not possible, several machining passes may be necessary. 5. When using the axis fixation, always set the free compensation axis of the product perpendicular to the edge of the workpiece. 02.00 | RCV | Assembly and Operating Manual | en | 1453513...
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Page 30: Troubleshooting
The pressure valve is defective. Change pressure valve. Ring cylinder assembly is Check ring cylinder assembly for damaged. wear and replace if necessary, Changing the ring cylinder assembly 36] 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 31: Residue On The Workpiece After Deburring
Operation 28]. Motor bearings are worn. Change motor, Changing the motor 35]. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 32: Maintenance
To maximize service life, only operate the motor for the product with lubrication in the air supply. To do this, lubricate the air supply to the motor with 1-2 drops of a standard pneumatic tool oil per minute. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 33: Changing The Cutter
2 and slide it into the collet chuck nut (2) accordingly. 7. Use the smaller wrench (4) to hold the collet chuck. 8. Use the larger wrench (3) to tighten clamping nut clockwise. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 34: Changing The Spindle Boot
6. Install the new spindle boot (4) and boot ring (3) on the main housing (5) using mounting screws (2). Carefully tighten the screws hand-tight. ✓ 7. Tighten O-ring (1) over the spindle boot (4). 8. Connect all compressed air lines. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 35: Changing The Motor
Carefully tighten the screws hand-tight. ✓ 6. Fasten air connection spindle (5) to the rear of the motor and tighten it hand-tight. 7. Connect all compressed air lines. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 36: Changing The Ring Cylinder Assembly
✓ 7. Place the main housing (2) on the rear housing assembly (5) and fasten with mounting screws (1). Max. tightening torque: 2.83 Nm ✓ 8. Connect all compressed air lines. 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 37: Assembly Drawings
Maintenance 8.8 Assembly drawings RCV 250 RCV 490 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 38: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, November 2020 p.p. Ralf Winkler; Head of Technology & Engineering, Mechanics Gripping Systems 02.00 | RCV | Assembly and Operating Manual | en | 1453513... -
Page 39: Annex To Declaration Of Incorporation
Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 1.3.6 Risks related to variations in operating conditions 02.00 | RCV | Assembly and Operating Manual | en | 1453513... - Page 40 1.5.15 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 02.00 | RCV | Assembly and Operating Manual | en | 1453513...
- Page 41 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 02.00 | RCV | Assembly and Operating Manual | en | 1453513...
- Page 44 Translation of Original Operating Manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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